Evikon PluraSens E2648-CO2 User manual

PluraSens®
Carbon Dioxide Detector-Transmitter
E2648-CO2
User Manual

E2648-CO2 Rev 10.05.2023
Table of contents
Carbon Dioxide 3
Specifications 4
Product description 6
Safety requirements 6
Operating conditions 7
Installation guidelines 7
Mounting dimensions 8
Mounting dimensions (50KN sensor) 9
Sensor probe handling 10
Electrical connections 12
Correct and incorrect cabling for 24 VAC 14
Operation 15
Maintenance 15
Calibration 15
Delivery set 16
Order code for E2648-CO2 options 16
Configuring 17
Return to default settings 17
Modbus RTU Communication 18
RS485 communication interface 18
Communication parameters 18
Modbus holding registers 18
Warranty 23
Manufacturer contacts 23
2

E2648-CO2 Rev 10.05.2023
Carbon Dioxide
Carbon dioxide is a colorless, odorless, non-toxic, and non-flammable gas that is present in
the Earth's atmosphere at a low concentration.
Chemical formula
CO2
Molar weight
44
Relative gas density (to air)
1.52
Conversion
1 ppm = 1.80 mg/m3
Boiling point
Sublimes
Flammability
Nonflammable
Odor
Odorless
Hazards
Dust of various metals (Mg, Zr, Ti, Al, Cr, Mn)is ignitable
and explosive when suspended in carbon dioxide.
In concentrations up to 1% (10000 ppm), it will make
some people feel drowsy and give the lungs a stuffy
feeling. Concentrations of 7% to 10% (70000 to 100000
ppm) may cause suffocation, even in the presence of
sufficient oxygen, manifesting as dizziness, headache,
visual and hearing dysfunction, and unconsciousness
within a few minutes to an hour.
Exposure
limits
(Directive
2006/15/EC)
TWA
9000 mg/m3/5000 ppm
STEL
Not specified
Conversion of ppm to mg/m3is calculated for 25°C and 1 atm.
3

E2648-CO2 Rev 10.05.2023
Specifications
Sensor type
Photoacoustic
Dual beam NDIR (optional)
Sampling method
Diffusion
Ordering code
10K
40K
50KN
Detection range
0...10000 ppm
0...40 000 ppm
0...5 %vol.
Resolution / digital unit
1 ppm
10 ppm
0.2% FS
Response time
T60 ≤ 60s
T50 ≤ 20 s; T90 ≤ 60 s
Sensor lifetime
Ca. 10 years
Ca. 5 years
Calibration interval
No field recalibration if ABC
algorithm is enabled
12 months
Signal update
Every 5 seconds
Every 1 second
Sensor type
Photoacoustic
Dual beam NDIR (optional)
Digital interface
RS485, Modbus RTU protocol
No galvanic isolation
Load resistance
RL< (Us - 2 V) / 22 mA for 4-20 mA
RL> 250 kOhm for 0-10 V mode
Power supply
12...36 VDC (default),
24 VAC or 230 VAC as options
Power consumption
< 2 VA
Analog outputs
2 × 4-20 mA / 0-10 V, user settable
Outputs assignment
OUT1 gas; OUT2 gas
Outputs scale width
> 10 × resolution
Recommended: 20-100% of the detection range
Cable connections
Screwless spring-loaded terminals
Enclosure
Die-cast aluminum, wall mount, protection class IP66
Dimensions
H120 × W125 × D57 mm
Operating conditions
-40 to +60 °C, 0...100% RH
Explosion safe areas; pressure 0,9...1,1 atm;
Non-aggressive atmosphere without condensation
CE marking
According to 2014/30/EU and 2014/35/EU, EN 50491-4-1:2012
EN 61000-6-3:2020, EN 61326-1:2013(EMC, emissions)
EN 61000-6-1:2019, EN 61000-6-2:2019(EMC, Immunity)
EN 60079-29-1:2016, EN 60079-29-2:2015 and EN 60079-29-3:2014
4

E2648-CO2 Rev 10.05.2023
Relay option
Output relays
2 × SPST relays (closing contact),
250 VAC / 30 VDC, 5 A max
Default alarm
set-points
Determined by the user within 5-95% of the detection range
Other options
*Ambient pressure
compensation
In the range 0,5...2 bar of absolute pressure
Remote probe
Protection IP65, default cable length 3.0 m;
max height 80 mm, max diameter 65 mm
5

E2648-CO2 Rev 10.05.2023
Product description
E2648 series heavy duty detectors-transmitters belong to the PluraSens® family of
multifunctional measurement instruments. The instruments utilize gas sensors of various
types with excellent repeatability, stability, and long lifetime. Due to its IP66 enclosure of
die-cast aluminum, the device may be used under harsh conditions.
The E2648 series provides two independent analog outputs OUT1 and OUT2,
user-selectable to 4-20 mA or 0-10 V, proportional to gas concentrations. RS485 Modbus
RTU digital communication interface allows easy instrument configuration and integration
into various automation systems.
The following features are available as an option:
●Two relays RE1 and RE2 with closing contacts. Relay outputs can be used to
switch alarm sirens, ventilation fans, shut-off valves, or other actuators,
●24 VAC or 230 VAC as options for power supply module,
●Remote probe.
The version of your detector is marked on the package. If the symbol ⚠ is marked on the
equipment, consult the documentation for further information.
Safety requirements
Misuse will impair the protection of the product. Always adhere to the safety provisions
applicable in the country of use.
Do not perform any maintenance operation with the power on. Do not let water or foreign
objects inside the device.
Removal of the PCB from the enclosure voids the warranty. Do not touch the electronic
components directly, as they are sensitive to static electricity.
Connection diagrams can be found in the electrical connections section. The device might
not perform correctly or be damaged if the wrong power supply is connected.
External circuits connected to the equipment should have sufficient insulation rating
according to the environmental conditions and equipment power.
A disconnecting device that is marked as such and easily accessible should be included in
the installation of this product.
6

E2648-CO2 Rev 10.05.2023
Operating conditions
The device should be used both in a non-hazardous area and in a basic electromagnetic
environment, where the latter is defined in EN 61326-1. Avoid strong mechanical shock and
vibrations. Avoid corrosive atmosphere and areas highly contaminated with dust, oil mist,
etc. Keep the instrument away from direct sunlight. A sudden temperature or humidity
change might affect the sensitivity of the sensor.
Installation guidelines
Before proceeding with the installation it is mandatory to read the Safety requirements
section and make sure to comply with all listed instructions. Installation standards EN
60079-29-2 and EN 45544-4 are also recommended for further instructions and related
information about the installation. During the installation of the transmitter the following
points must be considered:
●Application (the instrument is intended for leakage control.)
●Properties of the space under investigation (room geometry, direction, and
velocity of airflows, etc.),
●Since CO2is heavier than air, it is recommended to locate the sensor not higher
than the potential leakage. For air quality control, place the sensor in the breathing
zone.
●The device should be accessible for maintenance and repair.
The aforementioned conditions above will affect the coverage area of the device. However,
the coverage area for a transmitter is usually between 2.5 to 5 meters radius.
For early leakage detection, install the sensor as close as possible to the potential leakage
sources (flanges, valves, pressure reducers, pumps, etc.), taking into consideration other
points listed above.
Do not locate the detector close to ventilation openings and strong air currents. Avoid the
areas without air circulation (corners, niches) as well.
For general area monitoring without definite leakage sources, the detectors should be
distributed evenly in the room.
For personal safety control, the detectors are installed in the breathing zone (at the height
of the head of people or animals). The recommended sensor position is vertical, pointing
downwards.
Unscrew four lid screws and detach the lid from the transmitter. Attach the device to a wall
with screws passing through mounting holes. The device is fixed on the wall using two
holes located outside the sealed area of the device.
7

E2648-CO2 Rev 10.05.2023
Mounting dimensions
Front view
Bottom view
8

E2648-CO2 Rev 10.05.2023
Mounting dimensions (50KN sensor)
Front view
Bottom view
9

E2648-CO2 Rev 10.05.2023
Sensor probe handling
The E2648 series devices are available with a remote probe. The remote probe is
connected to the main unit with a shielded cable. The default remote probe cable length is
3 m.
A) Wall mount remote probe with fixing clamp (default version),
B) Remote probe with rubber flange and three self-tapping screws (on request)
A) Wall mount remote probe with fixing clamp (default version),
B) Remote probe with rubber flange and three self-tapping screws (on request)
10

E2648-CO2 Rev 10.05.2023
The sensor probes of all types are equipped with a hydrophobic microporous PTFE filter to
protect the sensor from dust, dirt, and water drops. The filter should be replaced if it gets
strongly contaminated. To replace the PTFE filter, unscrew the sensor head cap and
remove the old filter. Place a new filter into the cap and tighten it again.
NOTE! Never stab or press the filter near its center where the sensor is located since this
may damage the sensor. Do not remove the filter as it may cause the device to show
incorrect values and/or break the sensor.
The recommended orientation of the sensor probe is vertical with the sensor tip pointing
downwards. This prevents the possible accumulation of condensed water on the sensor
protection filter.
NOTE! Both sensors are replaceable only by the manufacturer.
11

E2648-CO2 Rev 10.05.2023
Electrical connections
Unscrew four lid screws and detach the lid from the device. Use the M16 cable gland to let
in cables of the power supply and of the external devices. Attach the power cable to the
device without turning it on. Using the connection diagram below, connect the analog
outputs and digital interface terminals to the relevant devices according to your tasks.
Version with PSU and relays Version with PSU and without relays
Version without PSU and with relays Version without PSU and relays
12

E2648-CO2 Rev 10.05.2023
Jumpers
J1
OUT1 type (open: 4-20 mA; closed 0-10 V)
J2
OUT2 type (open: 4-20 mA; closed 0-10 V)
X6
Reset Modbus network parameters to default
X4 terminals
OUT1
4-20 mA / 0-10 V output
OUT2
4-20 mA / 0-10 V output
0V
0 V / 24 VAC Neutral (optional)
A
RS485 A / Data +
B
RS485 B / Data -
+U
+24 VDC / 24 VAC Phase (optional)
X5 terminals (optional)
L
90…265 VAC Phase
N
90…265 VAC Neutral
RE1 NO
Relay 1, normally open terminal
RE1 COM
Relay 1, common terminal
RE2 NO
Relay 2, normally open terminal
RE2 COM
Relay 2, common terminal
The screwless quick connect spring terminals on the E2648 series devices are suitable for
a wide range of wires with a cross-section of 0.2...1.5 mm2. We recommend striping the
wire end by 8...9 mm and using wire end sleeves.
To connect the wire, insert the wire end into the terminal hole. To disconnect, push the
spring-loaded terminal lever, pull the wire out, and release the lever.
Use a twisted-pair cable, e.g. LiYY TP 2×2×0.5 mm2or CAT 5, to connect the device to the
RS485 network. A and B on the device represent DATA+ and DATA- respectively, polarity
must be respected when connecting to an external RS485 network.
Both analog outputs can be independently changed between 4-20 mA and 0-10 V type
using jumpers J1 (OUT1) and J2 (OUT2). By closing pins on a specific jumper the related
output is 0-10 V, with an open jumper the output is 4-20 mA. Power restart is required after
changing the position of the jumpers.
13

E2648-CO2 Rev 10.05.2023
NOTE! The outputs are not galvanically isolated from the external power supply and share
a common 0V. Allowed load resistance limits are stated in the Specifications table. To
power the instrument from an external power source, connect terminals 0V and +U to the
source. If the integrated mains power supply module is used, connect terminals L and N to
the mains.
NOTE! Actuator short-circuits should be avoided, to protect the instrument relays using
external fuses or safety switches.
Correct and incorrect cabling for 24 VAC
14

E2648-CO2 Rev 10.05.2023
Operation
Turn on the power. The instrument warm-up time takes about 1 minute after switching on
and the final sensor stabilization time to maximum accuracy takes about 15 minutes. The
operating status is indicated by the LED on the PCB of the device. The control LED (red)
response to different processes is presented in the following table:
Mode
LED mode
During calibration mode or sensor heating
period (if activated)
0.5 Hz (50% on, 50% off)
Relay 1 turned on
Blinking 1 Hz (50% on, 50% off)
Relay 2 turned on
Blinking 2 Hz (50% on, 50% off)
During the Modbus communication cycle
Short on-off pulses
Normal operating/measurement
Continuously on or off
Make sure that the transmitter is properly mounted, the external devices connected, the
power LED (green) on, and the control LED (red) is constantly lit. Make certain that the
cable glands are properly tightened to ensure the conformity to IP66 protection class.
Place the lid back and fix it with the screws. The device is ready to use.
Maintenance
Do not perform any maintenance operation with the power on.
Clean the device with a soft damp cloth. Do not use any abrasive cleaning agents. Do not
immerse the device in water or any cleaning media.
Calibration
E2648-CO2 detectors have been calibrated by the Manufacturer with standard gas
mixtures before delivery. 10K and 40K sensors do not require recalibration if the ABC
algorithm is enabled. Provided that the sensor is used under moderate conditions, field
recalibration is recommended once a year for the 50KN sensor. Please contact your dealer
for more information
15

E2648-CO2 Rev 10.05.2023
Delivery set
●Detector-transmitter E2648
●Mounting accessories:
○2 screws with plastic dowels
○Fixing clamp for remote probe versions
Order code for E2648-CO2 options
E2648 options
Order code
Remote probe, 3 m cable
E2648-CO2-RP33-3
Remote probe, 10 m cable
E2648-CO2-RP33-10 (for 50KN)
Integrated 90...265 V mains power supply module
E2648-CO2-230
Integrated 24 VAC power supply module
E2648-CO2-24VAC
Two SPST relays
E2648-CO2-R
16

E2648-CO2 Rev 10.05.2023
Configuring
A standard configuration kit includes a USB-RS485 converter, fixed flow regulator, gas
tubing with applicators, and a software pack. Please contact your Seller for more
information.
Detectors- transmitters E2648 share all functionalities of the PluraSens® multifunctional
platform. The features and options include:
●Digital output change rate-limiting filter
●Digital integrating (averaging) filter
●Free assignment of each analog output to the chosen parameter
●Flexible setting of analog output scales for each output
●Output zero and slope adjustment for calibration
●Free assignment of each of two relays to the chosen parameter
●Several relay control logic modes
●Switch delays and minimum on/off state durations for each relay
The output scales can be changed by Modbus commands by using the configuration
software and the standard configuration kit (see Modbus RTU Communication).
Return to default settings
To reset the device’s Slave ID, baud rate, and stop bit numbers to factory settings, proceed
as follows:
1. De-energize the device
2. Connect the X6 jumper
3. Turn on the device
4. De-energize the device
5. Disconnect the X6 jumper
6. Turn on the device
NOTE! Cables should be connected / disconnected from PCB when the power supply is
unplugged. Connecting or Disconnecting Live wires can result in Corrupt Firmware.
17

E2648-CO2 Rev 10.05.2023
Modbus RTU Communication
RS485 communication interface
Databits: 8
Parity: none / odd / even
Stop bits: 1 or 2
Protocol: Modbus RTU
Supported Modbus functions:
03 – Read multiple registers
06 – Write a single register
Communication parameters
Parameter
Permitted values
Default
Supported baud rates
1200, 2400, 4800, 9600, 19200, 38400, 57600
9600
Data bits
8
8
Parity
none / odd / even
none
Stop bits
1, 2
1
Protocol
Modbus RTU
Modbus functions
03 - Read multiple registers
06 - Write a single register
Error codes
01 – Illegal function
02 – Illegal data address
03 – Illegal data value
04 – Slave device failure
(details of last error 04 can be read from register 0x0008)
Modbus holding registers
Register addresses are shown 0-based, Address in hexadecimal, Reg in decimal format.
Modbus holding register numbers MHR are shown in the decimal 1-based format and may
be addressed either from 00001 or 40001 base.
Address
Reg / MHR
RW
Description
Supported values (dec)
Default
0x0001
1 / 40002
R
Hardware version
-
0x0002
2 / 40003
R
Software version
-
0x0003
3 / 40004
R
Product serial number
1...65535
-
0x0004
4 / 40005
RW
Slave ID (net address) *
1...247 **
1
0x0005
5 / 40006
RW
Baud rate *
1200, 2400, 4800, 9600,
19200, 38400, 57600
9600
18

E2648-CO2 Rev 10.05.2023
0x0006
6 / 40007
RW
Response delay, ms
1...255
10
0x0007
7 / 40008
RW
Stop bits, parity bit *
1 – No parity bit, 1 stop bit
(default after factory reset)
2 – No parity bit, 2 stop bits
3 – Odd parity, 1 stop bit
4 – Even parity, 1 stop bit
NOTE: 3 and 4 are available
starting from the Software
version 0x218 (dec. 536)
1
0x0008
8 /40009
R
Last error code
1...255
-
0x0011
17 / 40018
RW
Technological:
age of last data in seconds
(read) / restart (write)
0...65535 s (read),
writing 42330 restarts the
instrument
-
0x00A5
165 /
40166
RW
Zero adjustment for gas
data, ADC
-32000...+32000 ADC units
0
0x00A6
166 /
40167
RW
Slope adjustment for gas
data
1...65535
512
0x00A7
167 /
40168
RW
The change rate limit for
gas units /s
1...32000, 0 - no limit
0
0x00A8
168 /
40169
RW
Integrating filter time
constant, s
1...32000 (seconds),
0 - no filter
0
Address
Reg / MHR
RW
Description
Supported values (dec)
Default
0x00C9
201 /
40202
RW
Parameter tied to analog
output 1
0 – None
2 – Gas concentration
9 – Forced Modbus control,
value set in MHR / 40204
2
0x00CA
202 /
40203
RW
Parameter tied to analog
output 2
0 – None
2 – Gas concentration
9 – Forced Modbus control,
value set in MHR / 40205
2
0x00CB
203 /
40204
RW
Forced value for analog
output 1***
0...1000
(0.0%...100.0% of output scale)
0
0x00CC
204 /
40205
RW
Forced value for analog
output 2***
0...1000
(0.0%...100.0% of output scale)
0
0x00D3
211 /
40212
RW
Parameter tied to relay
RE1
0 –none
2 – gas concentration
9 – control by Modbus control,
state set in MHR / 40214
2
19

E2648-CO2 Rev 10.05.2023
0x00D4
212 /
40213
RW
Parameter tied to relay
RE2
0 – none
2 – gas concentration
9- – control by Modbus
control, state set in MHR /
40215
2
0x00D5
213 /
40214
RW
Forced state for relay
RE1***
0 –off, 1 – on
0
0x00D6
214/ 40215
RW
Forced state for relay
RE2***
0 – off, 1 – on
0
0x00D7
215 /
40216
RW
Switching delay for relay
RE1
0...1000 (s)
0
0x00D8
216 /
40217
RW
Switching delay for relay
RE2
0...1000 (s)
0
0x00D9
217 /
40218
RW
Minimal on/off time for
relay RE1
0...1000 (s)
0
0x00DA
218 /
40219
RW
Minimal on/off time for
relay RE2
0...1000 (s)
0
Address
Reg / MHR
RW
Description
Supported values (dec)
Default
0x00DB
219 /
40220
RW
Control logic for relay RE1
0 – none
1 – relay on at high values
2 – relay on at low values
3 – relay on at values within
the range
4 – relay on for the values
out of the range
0
0x00DC
220 /
40221
RW
Control logic for relay RE2
0 – none
1 – relay on at high values
2 – relay on at low values
3 – relay on at values within
the range
4 – relay on for the values
out of the range
0
20