Evo EVO1 User manual

Revised 2-21-06 USER’S MANUAL
EVO1 MOTORIZED TREADMILL
USER WEIGHT LIMITATION: 400lbs (181 kgs)
SERIAL NUMBER (found on frame):

2 EVO1 TREADMILL
PRECAUTIONS
For future service or related questions:
Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your treadmill.
Name: ______________________________ Phone Number: ___________________ Receipt: ______________________
Precautions:
WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons, read the following important precautions and
information before operating the treadmill. It is the responsibility of the owner to ensure that all users of this treadmill are
adequately informed of all warnings and precautions.
•Use the treadmill only as described in this manual.
•Place on a level surface, with 6 feet (2 m) of clearance behind it. Do not place the treadmill on any surface that blocks air
openings. To protect the floor or carpet from damage, place a mat under the treadmill.
•When choosing a location for the treadmill be sure that the location and position permit access to a plug.
•Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a garage or covered patio, or near
water.
•Do not operate the treadmill where aerosol products are used or where oxygen is being administered.
•Keep children under the age of 12 and pets away from the treadmill at all times.
•The treadmill should not be used by persons weighing more than 400lbs (181 kgs. )
•Never allow more than one person on the treadmill at a time. Wear appropriate exercise clothing when using the treadmill.
Do not wear loose clothing that could become caught in the treadmill. Athletic support clothes are recommended for both
men and women. Always wear athletic shoes. Never use the treadmill with bare feet, wearing only stockings, or in
sandals.
•When connecting the power cord, plug the power cord into a grounded circuit. No other appliance should be on the same
circuit.
•Always straddle the belt and allow it to start moving before stepping onto the belt.
•Always examine your treadmill before using to ensure all parts are in working order.
•Allow the belt to fully stop before dismounting.
•Never insert any object or body parts into any opening.
•Follow the safety information in regards to plugging in your treadmill.
•Keep the power cord away from the incline wheels and do not run the power cord underneath your treadmill. Do not
operate the treadmill with a damaged or frayed power cord.
•Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be performed by an
authorized service representative, unless authorized and/or instructed by the manufacturer. Failure to follow these
instructions will void the treadmill warranty.
•Never leave the treadmill unattended while it is running.
•This equipment is Class B (Home Use Only).

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POWER REQUIREMENTS
Power Requirements:
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT IN THE RISK OF AN ELECTRIC
SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE
PRODUCT IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT, IF IT WILL NOT FIT
THE OUTLET; HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage spikes, surges and
noise interference can result from weather conditions or from other appliances being turned on or off. To reduce the possibility of
treadmill damage, always use a surge protector (not included) with your treadmill.
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet surge protector with a
UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with a UL suppressed voltage rating of 400V or less and an
electrical rating 110VAC, 15 amps.
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least resistance for electric
current, should the treadmill malfunction. This treadmill is equipped with an electrical cord that has an equipment-grounding
conductor and a grounding plug. Always plug the power cord into a surge protector, and plug the surge protector into an
appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This product is for use on a nominal 110-volt circuit, and has a grounding plug that looks like the plug illustrated in the drawing
below.
GFCI outlets and GFCI Circuit Breakers are NOT recommended for use on this product. GFCI outlets and GFCI Circuit Breakers
may cause this equipment to improperly function.

4 EVO1 TREADMILL
Before You Begin
Open the boxes:
Open the boxes of your new equipment. Inventory all parts included in the boxes, and compare them to the
Supplied Components and Supplied Hardware lists on pages 5-6 for a full count of the parts included. If you
are missing any parts or have any questions contact us directly at 888-800-1167
*Assembly instructions begin on page 10.
Gather your tools:
Before you begin, make sure that you have gathered all the necessary tools you may require to assemble the
unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick
and hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the
space is free from anything that may cause injury during assembly. After the unit is fully assembled, make
sure there is a comfortable amount of free area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of
another person when assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 400LB (Approx. 181
Kg) it is not recommended that you use this product. Serious injury may occur if the user’s weight exceeds
the limit shown here. This product is not intended to support users whose weight exceeds this limit.
Care and maintenance:
The safety level can be maintained only if it is examined for damage and wear.
Replace any defective components immediately and stop all use of the equipment until repaired.
Always take care when mounting the equipment. Straddle the equipment by placing your feet on the
straddle rails. Dismount from the equipment only after all parts have stopped.
Always check the wear and tear components like pulley, belts, etc.…To prevent injury.
There is an emergency stop, in the form of a SAFETY KEY, to prevent injury; you can stop the treadmill
immediately by actuating the emergency stop for emergency dismount.

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SUPLIED COMPONENTS
This list identifies the major components you will use to assemble this product. Component A, B, and E are already partially
assembled
No. Description Qty.
A Computer 1
B Front Handlebar Assembly 1
C Handlebar 2
D Upright Assembly 2
E Main Frame Assembly 1
202 Handlebar Lower Cover 2
302 Upright Cover-LL 1
303 Upright Cover -LR 1
304 Upright Cover -RL 1
305 Upright Cover -RR 1
202
E
D
C
B
A
304
303
302 305

6 EVO1 TREADMILL
Supplied Hardware
This list identifies the hardware you will use to assemble the product. To help distinguish between the
various types of screws and bolts, use the scale below to measure them and compare them to the sizes listed.
No. Description Qty.
804 M8 x 15mm Bolt 2
805 M8 x 50mm Bolt 8
806 #8 x 19mm Screw 8
807 #8 x 19mm Screw 8
A 5mm Wrench 1
B 8mm Wrench 1
C Wrench 1
D 5mm Allen Wrench 1
E 6mm Allen Wrench 1
F Safety Key 1
G Power Cord 1
MILLIMETERS

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PARTS LIST
No. Description Qty. Part Number
EVO1-100 Console Assembly
EVO1-101 Overlay 1 EVO1-101
EVO1-102 Computer Insert 1 EVO1-102
EVO1-103 Console PC Board 1 EVO1-103
EVO1-104 Console Housing - Upper 1 EVO1-104
EVO1-105 Console Housing - Bottom 1 EVO1-105
EVO1-106 Safety key Base 1 EVO1-106
EVO1-107 Safety Key 1 EVO1-107
EVO1-108 Safety Key Wire - Upper 1 EVO1-108
EVO1-109 Computer Wire - Upper 1 EVO1-109
EVO1-110 Computer Ground Wire 1 EVO1-110
EVO1-111 Hand Pulse Wire - Upper 2 EVO1-111
EVO1-112 E – Prom 1 EVO1-112
EVO1-113 Motion Control Board 1 EVO1-113
EVO1-114 Motion Control Board Wire 1 EVO1-114
EVO1-115 Motion Control Sensor Wire 2 EVO1-115
EVO1-116 Water Bottle Holder 2 EVO1-116
EVO1-200
EVO1-201 Handle Bar Upright 2 EVO1-201
EVO1-202 Handle Bar Upright Rear End Cap 2 EVO1-202
EVO1-203 Handle Bar Upright Foam Grip 2 EVO1-203
EVO1-204 Front Handle Bar 1 EVO1-204
EVO1-205 Front Handle Bar Foam Grip-Short 1 EVO1-205
EVO1-206 Front Handle Bar Foam Grip-Long 2 EVO1-206
EVO1-207 Hand Pulse Set 2 EVO1-207
EVO1-208 Motion Control 2 EVO1-208
EVO1-209 Motion Control Base 2 EVO1-209
EVO1-300
EVO1-301 Upright 2 EVO1-301
EVO1-302 Upright Cover –LL 1 EVO1-302
EVO1-303 Upright Cover –LR 1 EVO1-303
EVO1-304 Upright Cover -RL 1 EVO1-304
EVO1-305 Upright Cover -RR 1 EVO1-305
EVO1-306 Safety Key Wire - Middle 1 EVO1-306

8 EVO1 TREADMILL
PARTS LIST
No. Description Qty. Part Number
EVO1-307 Computer Wire - Upper 1 EVO1-307
EVO1-308 Motion Control Sensor Wire - Middle 2 EVO1-308
EVO1-400
EVO1-401 Base Frame 1 EVO1-401
EVO1-402 Safety Key Wire - Lower 1 EVO1-402
EVO1-403 Computer Wire -Lower 1 EVO1-403
EVO1-404 Power Switch Plate Cover 1 EVO1-404
EVO1-405 Power Switch Plate 1 EVO1-405
EVO1-406 Power Breaker 1 EVO1-406
EVO1-407 Power Switch 1 EVO1-407
EVO1-412 Fix Bolt Sets 2 EVO1-412
EVO1-413 Front Caster 2 EVO1-413
EVO1-414 Rubber Cushion 2 EVO1-414
EVO1-415 Level Adjuster 2 EVO1-415
EVO1-416 Base Frame End Cap 2 EVO1-416
EVO1-417 Cushion 2 EVO1-417
EVO1-500
EVO1-501 Motor Hood 1 EVO1-501
EVO1-502 Elevation Motor 1 EVO1-502
EVO1-503 Elevation Gear Sleeve 1 EVO1-503
EVO1-504 Driving Motor 1 EVO1-504
EVO1-506 Driving Belt 1 EVO1-506
EVO1-507 Motor Control Board 1 EVO1-507
EVO1-508 Elevation Control Board 1 EVO1-508
EVO1-509 Elevation Support Tube 1 EVO1-509
EVO1-510 ELEVATION SUPPORT TUBE COVER –
LEFT 1 EVO1-510
EVO1-511 MOTOR BOTTOM COVER 1 EVO1-511
EVO1-512 DECK FRAME SIDE COVER - LEFT 1 EVO1-512
EVO1-513 PLASTIC CLAMP - TOP 2 EVO1-513
EVO1-514 PLASTIC CLAMP - BOTTOM 2 EVO1-514
EVO1-515 ELEVATION SUPPORT 2 EVO1-515
EVO1-516 ELEVATION SUPPORT CAP 2 EVO1-516

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PARTS LIST
No. Description Qty. Part Number
EVO1-517 DECK RUBBER CUSHION 2 EVO1-517
EVO1-518 Rear Vent Cover 1 EVO1-518
EVO1-519 ELEVATION SUPPORT TUBE COVER - Right 1 EVO1-519
EVO1-520 DECK FRAME SIDE COVER - Right 1 EVO1-520
EVO1-600
EVO1-601 RUNNING BELT 1 EVO1-601
EVO1-602 SIDE RAIL 2 EVO1-602
EVO1-603 SIDE RAIL END CAP - LEFT 1 EVO1-603
EVO1-604 SIDE RAIL END CAP - Right 1 EVO1-604
EVO1-605 RUNNING DECK 1 EVO1-605
EVO1-700
EVO1-701 DECK FRAME 1 EVO1-701
EVO1-702 Front Roller Shaft 1 EVO1-702
EVO1-703 Front Roller Tube 1 EVO1-703
EVO1-704 Roller Bearing 6202 4 EVO1-704
EVO1-705 Rear Roller Shaft 1 EVO1-705
EVO1-706 Rear Roller Tube 1 EVO1-706
EVO1-707 RUNNING DECK SUPPORT TUBE 1 EVO1-707
EVO1-708 DECK FRAME - REAR 1 EVO1-708
EVO1-413 Rear Caster 2 EVO1-413
EVO1-800 1
EVO1-801 ＃6 ×12mm Screws 12 EVO1-801
EVO1-802 ＃4 ×6mm Screws 12 EVO1-802
EVO1-803 ＃8 ×12mm Screws 8 EVO1-803
EVO1-804 M8 x 15mm Bolt 2 EVO1-804
EVO1-805 M8 x 50mm Bolt 8 EVO1-805
EVO1-806 #8 x 19mm Screw 13 EVO1-806
EVO1-807 #8 x 19mm Screw 9 EVO1-807
EVO1-808 M5 ×10mm Screws 3 EVO1-808
EVO1-809 ＃8 ×16 Screws 36 EVO1-809
EVO1-810 C Fixed 1 EVO1-810
EVO1-811 M10 ×30mm Bolts 1 EVO1-811
EVO1-812 Bearing 1 EVO1-812
EVO1-813 Washer 8 EVO1-813

10 EVO1 TREADMILL
PARTS LIST
No. Description Qty. Part Number
EVO1-814 Nylon Nut 7 EVO1-814
EVO1-815 M8 x 35mm Axle 1 EVO1-815
EVO1-816 M14 ×90 Screws 2 EVO1-816
EVO1-817 Bearing 4 EVO1-817
EVO1-818 M10 ×35mm Screws 10 EVO1-818
EVO1-819 ＃8 ×10mm Screws 7 EVO1-819
EVO1-820 ＃8 ×50mm Screws 2 EVO1-820
EVO1-821 M10 ×63mm Bolts 1 EVO1-821
EVO1-822 Fixed Block 8 EVO1-822
EVO1-823 M8 ×120mm Bolts 1 EVO1-823
EVO1-824 Plate Washer 2 EVO1-824
EVO1-825 Spring 1 EVO1-825
EVO1-826 Nylon Nut 1 EVO1-826
EVO1-827 M8 ×20mm Screws 6 EVO1-827
EVO1-828 Spring Washer 10 EVO1-828
EVO1-829 Washer 2 EVO1-829
EVO1-830 M10 ×136mm Screws 1 EVO1-830
EVO1-831 M10 ×90mm Screws 1 EVO1-831
EVO1-832 M8 ×25mm Screws 8 EVO1-832
EVO1-833 Hexagon Nut 8 EVO1-833
EVO1-834 M6 ×70mm Bolts 3 EVO1-834
EVO1-835 Washer 3 EVO1-835
EVO1-836 M10 x 40mm Axle 1 EVO1-836
EVO1-837 C Fixed 2 EVO1-837
EVO1-838 M10 ×43mm Bolts 2 EVO1-838
EVO1-839 Cushion Pad 8 EVO1-839
EVO1-840 M10 ×40mm Screws 1 EVO1-840
EVO1-841 M6 ×10mm Screws 2 EVO1-841
EVO1-842 M10 ×52mm Screws 1 EVO1-842

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PARTS LIST
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.

12 EVO1 TREADMILL
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.
805
208
209
805
207
801 801
204
208
804 205
206
209
804
203 201
805
202
203
805
202
201

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PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.

14 EVO1 TREADMILL
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.

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PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.
826
827
819
515
514
513 512
516
511
809
517
806
513
514
827
515 520
819
516
809
509
814
831
510
809
508 507 814 821
506 519
830
814
829 828
504
505 823
827
824825824
503 502 820
820
819
501
518

16 EVO1 TREADMILL
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.
604
602
832
60
5
822
818
602
603
809
601

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PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.
702
703
840 814 704
701
834
835
422
836
837
841
413
706
707
835
834
814
708
838
839
828
833
828
833
828
833
828
833
704
704
704 705

18 EVO1 TREADMILL
ASSEMBLY
STEP 1: Unpacking and Inventory
A) Remove your treadmill from the carton and place it on the floor in an open area.
B) Remove the treadmill and all the components and hardware from the box.
C) Check the quantities of all components and hardware with the component and hardware lists on pages 5-6
D) After verifying inventory if there are any missing parts please contact smooth fitness at 1-888-800-1167
202
E
D
C
B
A
304
303
302 305

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ASSEMBLY
STEP 2: Assemble Upright Frame
NOTE: Make sure all wires are recessed into the frame. DO NOT trap or pinch
DO NOT tighten bolts until STEP 9)
A) Connect the Lower and middle section wires as seen below (306 to 402)(307 to
403)
B) Insert any extra cable length into the Left Upright (301).
C) Insert the Left and Right Uprights (301) into the Base Frame (401).
307
306
301
301
401
402 403

20 EVO1 TREADMILL
ASSEMBLY
STEP 3: Assemble The Side Handlebars
NOTE: Side rails are interchangeable for use on both right
and left sides. Make sure all wires are recessed into the frame.
DO NOT trap or pinch
A) Connect the Left Motion Control lower wire to the middle
wire. (208 to 308). As Shown in the diagram below.
B) Insert the Left Handlebar (201) into the Upright Tube. Use
one M8x15mm bolt (804) to secure the upper portion. Use
two M8x50mm bolts to secure the lower portion to the base
frame.
C) Repeat the above process for the Right side.
804 X2
805 X4
308
208
804
804
201
201
301
301
202
202
805
805