Evo FX40HR User manual

Revised 3-12-07 USER’S MANUAL
FX40HR MOTORIZED TREADMILL
USER WEIGHT LIMITATION: 350bs (159 kgs)
SERIAL NUMBER (found on frame):

2 FX40HR TREADMILL
PRECAUTIONS
For future service or related questions:
Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your treadmill.
Name: ______________________________ Phone Number: ___________________ Receipt: ______________________
Precautions:
WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons, read the following important precautions and
information before operating the treadmill. It is the responsibility of the owner to ensure that all users of this treadmill are
adequately informed of all warnings and precautions.
•Use the treadmill only as described in this manual.
•Place on a level surface, with 6 feet (2 m) of clearance behind it. Do not place the treadmill on any surface that blocks air
openings. To protect the floor or carpet from damage, place a mat under the treadmill.
•When choosing a location for the treadmill be sure that the location and position permit access to a plug.
•Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a garage or covered patio, or near
water.
•Do not operate the treadmill where aerosol products are used or where oxygen is being administered.
•Keep children under the age of 12 and pets away from the treadmill at all times.
•The treadmill should not be used by persons weighing more than 350lbs (159 kgs. )
•Never allow more than one person on the treadmill at a time. Wear appropriate exercise clothing when using the treadmill.
Do not wear loose clothing that could become caught in the treadmill. Athletic support clothes are recommended for both
men and women. Always wear athletic shoes. Never use the treadmill with bare feet, wearing only stockings, or in
sandals.
•When connecting the power cord, plug the power cord into a grounded circuit. No other appliance should be on the same
circuit.
•Always straddle the belt and allow it to start moving before stepping onto the belt.
•Always examine your treadmill before using to ensure all parts are in working order.
•Allow the belt to fully stop before dismounting.
•Never insert any object or body parts into any opening.
•Follow the safety information in regards to plugging in your treadmill.
•Keep the power cord away from the incline wheels and do not run the power cord underneath your treadmill. Do not
operate the treadmill with a damaged or frayed power cord.
•Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be performed by an
authorized service representative, unless authorized and/or instructed by the manufacturer. Failure to follow these
instructions will void the treadmill warranty.
•Never leave the treadmill unattended while it is running.
•This equipment is Class B (Home Use Only).

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POWER REQUIREMENTS
Power Requirements:
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT IN THE RISK OF AN ELECTRIC
SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE
PRODUCT IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT, IF IT WILL NOT FIT
THE OUTLET; HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage spikes, surges and
noise interference can result from weather conditions or from other appliances being turned on or off. To reduce the possibility of
treadmill damage, always use a surge protector (not included) with your treadmill.
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet surge protector with a
UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with a UL suppressed voltage rating of 400V or less and an
electrical rating 110VAC, 15 amps.
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least resistance for electric
current, should the treadmill malfunction. This treadmill is equipped with an electrical cord that has an equipment-grounding
conductor and a grounding plug. Always plug the power cord into a surge protector, and plug the surge protector into an
appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This product is for use on a nominal 110-volt circuit, and has a grounding plug that looks like the plug illustrated in the drawing
below.
GFCI outlets and GFCI Circuit Breakers are NOT recommended for use on this product. GFCI outlets and GFCI Circuit Breakers
may cause this equipment to improperly function.

4 FX40HR TREADMILL
Before You Begin
Open the boxes:
Open the boxes of your new equipment. Inventory all parts included in the boxes, and compare them to the
Supplied Components and Supplied Hardware lists on pages 5-6 for a full count of the parts included. If you
are missing any parts or have any questions contact us directly at 888-800-1167
*Assembly instructions begin on page 10.
Gather your tools:
Before you begin, make sure that you have gathered all the necessary tools you may require to assemble the
unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick
and hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the
space is free from anything that may cause injury during assembly. After the unit is fully assembled, make
sure there is a comfortable amount of free area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of
another person when assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 275LB (Approx. 124
Kg) it is not recommended that you use this product. Serious injury may occur if the user’s weight exceeds
the limit shown here. This product is not intended to support users whose weight exceeds this limit.
Care and maintenance:
The safety level can be maintained only if it is examined for damage and wear.
Replace any defective components immediately and stop all use of the equipment until repaired.
Always take care when mounting the equipment. Straddle the equipment by placing your feet on the
straddle rails. Dismount from the equipment only after all parts have stopped.
Always check the wear and tear components like pulley, belts, etc.…To prevent injury.
There is an emergency stop, in the form of a SAFETY KEY, to prevent injury; you can stop the treadmill
immediately by actuating the emergency stop for emergency dismount

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Supplied Components
This list identifies the major components you will use to assemble this product. Component A, B, C and E are already partially
assembled
No. Description Qty.
A Computer 1
B Front Handlebar Assembly 1
C Handlebar 2
D Upright Assembly 2
E Main Frame Assembly 1
202 Handlebar Lower Cover 2
302 Upright Cover-LL 1
303 Upright Cover -LR 1
304 Upright Cover -RL 1
305 Upright Cover -RR 1
202
A
B
E
D
C
304
303
302 305

6 FX40HR TREADMILL
Supplied Hardware
This list identifies the hardware you will use to assemble the product. To help distinguish between the
arious types of screws and bolts, use the scale below to measure them and compare them to the sizes listed.v
No. Description Qty.
804 M8 x 15mm Bolt 2
805 M8 x 50mm Bolt 8
806 #8 x 19mm Screw 8
807 #8 x 19mm Screw 8
A 5mm Wrench 1
B 8mm Wrench 1
C Wrench 1
D 5mm Allen Wrench 1
807
805 806
804
ABCD
MILLIMETERS

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Complete Parts List
No. Description Qty. Order Number
FX40HR-100 Complete Computer Console
FX40HR-101 Overlay 1 FX40HR-101
FX40HR-102 Computer Insert 1 FX40HR-102
FX40HR-103 Console PC Board 1 FX40HR-103
FX40HR-104 Console Housing - Upper 1 FX40HR-104
FX40HR-105 Console Housing - Bottom 1 FX40HR-105
FX40HR-106 Safety key Base 1 FX40HR-106
FX40HR-107 Safety Key 1 FX40HR-107
FX40HR-108 Safety Key Wire - Upper 1 FX40HR-108
FX40HR-109 Computer Wire - Upper 1 FX40HR-109
FX40HR-110 Computer Ground Wire 1 FX40HR-110
FX40HR-111 Hand Pulse Wire - Upper 2 FX40HR-111
FX40HR-112 E - Prom 1 FX40HR-112
FX40HR-113 Motion Control Board 1 FX40HR-113
FX40HR-114 Motion Control Board Wire 1 FX40HR-114
FX40HR-115 Motion Control Sensor Wire 2 FX40HR-115
FX40HR-116 Water Bottle Holder 2 FX40HR-116
FX40HR-200 Complete Handle Bar Components
FX40HR-201 Handle Bar Upright 2 FX40HR-201
FX40HR-202 Handle Bar Upright Rear End Cap 2 FX40HR-202
FX40HR-203 Handle Bar Upright Foam Grip 2 FX40HR-203
FX40HR-204 Front Handle Bar 1 FX40HR-204
FX40HR-205 Front Handle Bar Foam Grip-Short 1 FX40HR-205
FX40HR-206 Front Handle Bar Foam Grip-Long 2 FX40HR-206
FX40HR-207 Hand Pulse Set 2 FX40HR-207
FX40HR-208 Motion Control 2 FX40HR-208
FX40HR-209 Motion Control Base 2 FX40HR-209
FX40HR-300 Complete Upright Components
FX40HR-301 Upright 2 FX40HR-301
FX40HR-302 Upright Cover –LL 1 FX40HR-302
FX40HR-303 Upright Cover –LR 1 FX40HR-303
FX40HR-304 Upright Cover –RL 1 FX40HR-304
FX40HR-305 Upright Cover –RR 1 FX40HR-305
Safety Key Wire – Middle 1FX40HR-306 FX40HR-306

8 FX40HR TREADMILL
PARTS LIST
No. Description Qty. Order Number
FX40HR-307 Computer Wire – Upper 1 FX40HR-307
FX40HR-308 Motion Control Sensor Wire – Middle 2 FX40HR-308
FX40HR-400 Complete Base Frame Components
FX40HR-401 Base Frame 1 FX40HR-401
FX40HR-402 Safety Key Wire – Lower 1 FX40HR-402
FX40HR-403 Computer Wire –Lower 1 FX40HR-403
FX40HR-404 Power Switch Plate Cover 1 FX40HR-404
FX40HR-405 Power Switch Plate 1 FX40HR-405
FX40HR-406 Power Breaker 1 FX40HR-406
FX40HR-407 Power Switch 1 FX40HR-407
FX40HR-408 Fold UP Support 1 FX40HR-408
FX40HR-409 Foot Locker 1 FX40HR-409
FX40HR-410 Foot Locker Spring 1 FX40HR-410
FX40HR-411 Shock 1 FX40HR-411
FX40HR-412 Fix Bolt Sets 2 FX40HR-412
FX40HR-413 Front Caster 2 FX40HR-413
FX40HR-414 Rubber Cushion 2 FX40HR-414
FX40HR-415 Level Adjuster 2 FX40HR-415
FX40HR-416 Base Frame End Cap 2 FX40HR-416
FX40HR-417 Cushion 2 FX40HR-417
FX40HR-418 Transportation Wheel Bracket 2 FX40HR-418
FX40HR-419 Transportation Wheel Bracket 1 FX40HR-419
FX40HR-420 Spring 1 FX40HR-420
FX40HR-421 Rear Transportation Wheel 1 FX40HR-421
FX40HR-422 Plastic Insert 1 FX40HR-422
FX40HR-423 Fold Up Support Wheel 1 FX40HR-423
FX40HR-424 Bushing 2 FX40HR-424
FX40HR-500 Complete Motor Components
FX40HR-501 Motor Hood 1 FX40HR-501
FX40HR-502 Elevation Motor 1 FX40HR-502
FX40HR-503 Elevation Gear Sleeve 1 FX40HR-503
FX40HR-504 Driving Motor 1 FX40HR-504
FX40HR-505 Motor Holder 1 FX40HR-505

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PARTS LIST
No. Description Qty. Order Number
FX40HR-506 Driving Belt 1 FX40HR-506
FX40HR-507 Motor Control Board 1 FX40HR-507
FX40HR-508 Elevation Control Board 1 FX40HR-508
FX40HR-509 Elevation Support Tube 1 FX40HR-509
FX40HR-510 ELEVATION SUPPORT TUBE COVER –
LEFT 1 FX40HR-510
FX40HR-511 MOTOR BOTTOM COVER 1 FX40HR-511
FX40HR-512 DECK FRAME SIDE COVER – LEFT 1 FX40HR-512
FX40HR-513 PLASTIC CLAMP – TOP 2 FX40HR-513
FX40HR-514 PLASTIC CLAMP – BOTTOM 2 FX40HR-514
FX40HR-515 ELEVATION SUPPORT 2 FX40HR-515
FX40HR-516 ELEVATION SUPPORT CAP 2 FX40HR-516
FX40HR-517 DECK RUBBER CUSHION 2 FX40HR-517
FX40HR-518 Rear Vent Cover 1 FX40HR-518
FX40HR-519 ELEVATION SUPPORT TUBE COVER –
Right 1 FX40HR-519
FX40HR-520 DECK FRAME SIDE COVER – Right 1 FX40HR-520
FX40HR-600 Complete Running Deck Components
FX40HR-601 RUNNING BELT 1 FX40HR-601
FX40HR-602 SIDE RAIL 2 FX40HR-602
FX40HR-603 SIDE RAIL END CAP – LEFT 1 FX40HR-603
FX40HR-604 SIDE RAIL END CAP – Right 1 FX40HR-604
FX40HR-605 RUNNING DECK 1 FX40HR-605
FX40HR-700 Complete Deck Frame Components
FX40HR-701 DECK FRAME 1 FX40HR-701
FX40HR-702 Front Roller Shaft 1 FX40HR-702
FX40HR-703 Front Roller Tube 1 FX40HR-703
FX40HR-704 Roller Bearing 6202 4 FX40HR-704
FX40HR-705 Rear Roller Shaft 1 FX40HR-705
FX40HR-706 Rear Roller Tube 1 FX40HR-706
FX40HR-707 RUNNING DECK SUPPORT TUBE 1 FX40HR-707
FX40HR-708 DECK FRAME – REAR 1 FX40HR-708
FX40HR-413 Rear Caster 2 FX40HR-413
FX40HR-800 Complete Hardware PACK
FX40HR-801 ＃6 ×12mm Screws 12 FX40HR-801
FX40HR-802 ＃4 ×6mm Screws 12 FX40HR-802

10 FX40HR TREADMILL
PARTS LIST
No. Description Qty. Order Number
FX40HR-803 ＃8 ×12mm Screws 8 FX40HR-803
FX40HR-804 M8 x 15mm Bolt 2 FX40HR-804
FX40HR-805 M8 x 50mm Bolt 8 FX40HR-805
FX40HR-806 #8 x 19mm Screw 13 FX40HR-806
FX40HR-807 #8 x 19mm Screw 9 FX40HR-807
FX40HR-808 M5 ×10mm Screws 3 FX40HR-808
FX40HR-809 ＃8 ×16 Screws 36 FX40HR-809
FX40HR-810 C Fixed 1 FX40HR-810
FX40HR-811 M10 ×30mm Bolts 1 FX40HR-811
FX40HR-812 Bearing 1 FX40HR-812
FX40HR-813 Washer 8 FX40HR-813
FX40HR-814 Nylon Nut 7 FX40HR-814
FX40HR-815 M8 x 35mm Axle 1 FX40HR-815
FX40HR-816 M14 ×90 Screws 2 FX40HR-816
FX40HR-817 Bearing 4 FX40HR-817
FX40HR-818 M10 ×35mm Screws 10 FX40HR-818
FX40HR-819 ＃8 ×10mm Screws 7 FX40HR-819
FX40HR-820 ＃8 ×50mm Screws 2 FX40HR-820
FX40HR-821 M10 ×63mm Bolts 1 FX40HR-821
FX40HR-822 Fixed Block 8 FX40HR-822
FX40HR-823 M8 ×120mm Bolts 1 FX40HR-823
FX40HR-824 Plate Washer 2 FX40HR-824
FX40HR-825 Spring 1 FX40HR-825
FX40HR-826 Nylon Nut 1 FX40HR-826
FX40HR-827 M8 ×20mm Screws 6 FX40HR-827
FX40HR-828 Spring Washer 10 FX40HR-828
FX40HR-829 Washer 2 FX40HR-829
FX40HR-830 M10 ×136mm Screws 1 FX40HR-830
FX40HR-831 M10 ×90mm Screws 1 FX40HR-831
FX40HR-832 M8 ×25mm Screws 8 FX40HR-832
FX40HR-833 Hexagon Nut 8 FX40HR-833
FX40HR-834 M6 ×70mm Bolts 3 FX40HR-834
FX40HR-835 Washer 3 FX40HR-835
FX40HR-836 M10 x 40mm Axle 1 FX40HR-836

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PARTS LIST
No. Description Qty. Order Number
FX40HR-837 C Fixed 2 FX40HR-837
FX40HR-838 M10 ×43mm Bolts 2 FX40HR-838
FX40HR-839 Cushion Pad 8 FX40HR-839
FX40HR-840 M10 ×40mm Screws 1 FX40HR-840
FX40HR-841 M6 ×10mm Screws 2 FX40HR-841
FX40HR-842 M10 ×52mm Screws 1 FX40HR-842

12 FX40HR TREADMILL
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.

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PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.
805
208
209
805
207
801 801
204
208
804 205
206
209
804
203 201
805
202
203
805
202
201

14 FX40HR TREADMILL
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.

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PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.
842
814
419
421
815
810
420
418
809
813
837
411
410
423
811
422 812 408
808 409
809
813
417
416
415
407 406 405
808 404
414
415
414
401
817
817 816 413
412
818
413
412
402
403
424 809
809

16 FX40HR TREADMILL
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.
826
827
819
515
514
513 512
516
511
809
517
806
513
514
827
515 520
819
516
809
509
814
831
510
809
508 507 814 821
506 519
830
814
829 828
504
505 823
827
824825824
503 502 820
820
819
501
518

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PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.
604
602
832
605
822
818
602
603
809
601

18 FX40HR TREADMILL
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED.
702
703
840 814 704
701
834
835
422
836
837
841
413
706
707
835
834
814
708
838
839
828
833
828
833
828
833
828
833
704
704
704 705

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ASSEMBLY
STEP 1: Unpacking and Inventory
A) Remove your treadmill from the carton and place it on the floor in an open area.
B) Remove the treadmill and all the components and hardware from the box.
C) Check the quantities of all components and hardware with the component and hardware lists on pages 5-6
D) After verifying inventory if there are any missing parts please contact smooth fitness at 1-888-800-1167
202
E
D
C
B
A
304
303
302 305

20 FX40HR TREADMILL
ASSEMBLY
STEP 2: Assemble Upright Frame
NOTE: Make sure all wires are recessed into the frame. DO NOT trap or pinch
DO NOT tighten bolts until STEP 9)
A) Connect the Lower and middle section wires as seen below (306 to 402)(307 to
403)
B) Insert any extra cable length into the Left Upright (301).
C) Insert the Left and Right Uprights (301) into the Base Frame (401).
307
306
301
301
401
402 403