Evo EVO3 User manual

USER’S MANUAL
EVO3 MOTORIZED TREADMILL
MODEL NUMBER: EVO3
USER WEIGHT LIMITATION: 400lbs.
TOLL FREE CUSTOMER SERVICE NUMBER: 1.888.800.1167
SERIAL NUMBER (found on frame):

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PRECAUTIONS
For future service or related questions:
Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your Smooth
Fitness treadmill.
Name: ______________________________ Phone Number: ___________________ Receipt: ______________________
Precautions:
WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons, read the following important precautions and
information before operating the treadmill. It is the responsibility of the owner to ensure that all users of this treadmill are
adequately informed of all warnings and precautions.
?? Use the treadmill only as described in this manual.
?? Place on a level surface, with 6 feet (2 m) of clearance behind it. Do not place the treadmill on any surface that
blocks air openings. To protect the floor or carpet from damage, place a mat under the treadmill.
?? When choosing a location for the treadmill make sure that the location and position permit access to a plug.
?? Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a garage or covered patio, or
near water.
?? Do not operate the treadmill where aerosol products are used or where oxygen is being administered.
?? Keep children under the age of 12 and pets away from the treadmill at all times.
?? The treadmill should not be used by persons weighing more than 400lbs.
?? Never allow more than one person on the treadmill at a time. Wear appropriate exercise clothing when using the
treadmill. Do not wear loose clothing that could become caught in the treadmill. Athletic support clothes are
recommended for both men and women. Always wear athletic shoes. Never use the treadmill with bare feet,
wearing only stockings, or in sandals.
?? When connecting the power cord, plug the power cord into a grounded circuit. No other appliance should be on the
same circuit.
?? Always straddle the belt and allow it to start moving before stepping onto the belt.
?? Always examine your treadmill before using to ensure all parts are in working order.
?? Allow the belt to fully stop before dismounting.
?? Never insert any object or body parts into any opening.
?? Follow the safety information in regards to plugging in your treadmill.
?? Keep the power cord away from the incline wheels and do not run the power cord underneath your treadmill. Do not
operate the treadmill with a damaged or frayed power cord.
?? Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be performed by
an authorized service representative, unless authorized and/or instructed by the manufacturer. Failure to follow
these instructions will void the treadmill warranty.
?? Never leave the treadmill unattended while it is running.

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POWER REQUIREMENTS
Power Requirements:
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT IN A RISK OF AN
ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE MAN IF YOU ARE IN DOUBT AS TO
WHETHER THE PRODUCT IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE
PRODUCT, IF IT WILL NOT FIT THE OUTLET; HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage spikes, surges
and noise interference can result from weather conditions or from other appliances being turned on or off. To reduce the
possibility of treadmill damage, always use a surge protector (not included) with your treadmill.
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet surge protector
with a UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with a UL suppressed voltage rating of 400V or less
and an electrical rating 120VAC, 15 amps.
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least resistance for
electric current, should the treadmill malfunction. This treadmill comes with an electrical cord having an equipment-grounding
conductor and a grounding plug. Always plug the power cord into a surge protector, and plug the surge protector into an
appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This product is for use on a nominal 120-volt circuit, and has a grounding plug that looks like the plug illustrated in the
drawing below.

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PREASSEMBLY
Open the boxes:
You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the
boxes. Check the Hardware Comparison Chart for a full count of the number of parts included for this product to be
assembled properly. If you are missing any parts or have any assembly questions call your local Smooth Retailer.
Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to
assemble the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and
hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free
from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable
amount of free area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person
when assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 400lbs. it is not recommended that
you use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not
intended to support users whose weight exceeds this limit.

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HARDWARE COMPARISON CHART
Hardware chart:
For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help
you identify those items that may be unfamiliar to you.
NO. DESCRIPTION QTY.
8M6 X 15mm Console Screw 2
16 M8 x 19mm Screw 14
17 M8 x 25mm Screw 16
23 M8 x 10mm Allen Head Bolt 4
25 M8 x 76mm Allen Head Bolt 2
26 Metal Cap 2
30 Plastic Cover 2
31 M6 x 20mm Screw 2
49 M8 x 25mm Allen Head Bolt 4
A5mm Wrench1
BWrench 1
C6mm Allen Wrench 1
MILLIMETERS

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PARTS LIST
No. Description Qty. Order No. No. Description Qty. Order No.
1Computer 1EVO3-01 30 Plastic Cover 2EVO3-30
2Caster Bracket -Left 1EVO3-02 31 M6 x 20mm Screw 2EVO3-31
3M10 Nylon Nut 4EVO3-03 32 M8 x 19mm Allen Head Bolt 4EVO3-32
4Safety Key 1EVO3-04 33 M5 x 10 Allen Head Bolt 2EVO3-33
5Console Support Tube 1EVO3-05 34 Power Switch 1EVO3-34
6Wire Protect Key 1EVO3-06 35 Side Cover -Left 1EVO3-35
7M8 Nylon Nut 3EVO3-07 36 Side Cover -Right 1EVO3-36
8M6 x 15mm Console Screw 2EVO3-08 37 Fixed Tube 1EVO3-37
9M5 x 10mm Screw 1EVO3-09 38 Caster Bracket -Right 1EVO3-38
10 Handlebar Rear End Cap –
Left
#1
1EVO3-10 39 Console Tray 1EVO3-39
11 Handlebar Rear End Cap –
Left
#2
1EVO3-11 40 Console Support Tube 1EVO3-40
12 Handlebar Rear End Cap –
Right
#1
1EVO3-12 41 Upright Plastic Shroud –
L
eft #1
1EVO3-41
13 Handlebar Rear End Cap –
Right
#2
1EVO3-13 42 Upright Plastic Shroud –
L
eft #2
1EVO3-42
14 Handlebar -Left 1EVO3-14 43 Upright Plastic Shroud –
Rig
ht
#1
1EVO3-43
15 Handlebar -Right 1EVO3-15 44 Upright Plastic Shroud –
Rig
ht
#2
1EVO3-44
16 M8 x 19mm Screw 12 EVO3-16 45 M14 x 90mm Bolt 2EVO3-45
17 M8 x 25mm Screw 18 EVO3-17 46 Running Deck Fixed Tube
Sleeve
2EVO3-46
18 Motion Control Sensor 2EVO3-18 47 Cushion 2EVO3-47
19 Hand Pulse Sensor 2EVO3-19 48 Base Frame 1EVO3-48
20 Handlebar Front End Cap 2EVO3-20 49 M8 x 25mm Allen Head Bolt 1EVO3-49
21 M8 x 15 Bolt 2EVO3-21 50 M6 x 55mm Bolt 2EVO3-50
22 M5 x 10 Screw 1EVO3-22 51 Transport Wheel 2EVO3-51
23 M8 x 10 Allen Head Bolt 4EVO3-23 52 Elevation Support 1EVO3-52
24 #4 x 10 Screw 4EVO3-24 53 Bushing 4EVO3-53
25 M8 x 76 Allen Head Bolt 2EVO3-25 54 Motor Belly Pan 1EVO3-54
26 Metal Cap 2EVO3-26 55 Level Adjuster 4EVO3-55
27 Cross Brace 1EVO3-27 56 6 x 13 Washer 11 EVO3-56
28 Left Upright 1EVO3-28 57 #8 x15 Screw 39 EVO3-57
29 Right Upright 1EVO3-29 58 Cushion 1EVO3-58

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PARTS LIST
No. Description Qty. Order No. No. Description Qty. Order No.
59 Motor Hood 1EVO3-59 89 Bushing 4EVO3-89
60 #8 x 50mm Screw 2EVO3-60 90 M10 x 60mm Bolt 2EVO3-90
61 Side Rail (R & L) 2EVO3-61 91 Deck Frame 1EVO3-91
62 Deck End Cap -Left 1EVO3-62 92 Motor Hood Side Cover -
Right
1EVO3-92
63 Running Belt 1EVO3-63 93 Motor Hood Side Cover -
Left
1EVO3-93
64 Deck End Cap -Right 1EVO3-64 94 Frame Side Cover -Right 1EVO3-94
65 Rail Guide 8EVO3-65 95 Frame Side Cover -Left 1EVO3-95
66 M8 x 25mm Screw 10 EVO3-66 96 Plastic Clamp -Top 2EVO3-96
67 Running Deck 1EVO3-67 97 Plastic Clamp -Bottom 2EVO3-97
68 Deck Cushion 10 EVO3-68 98 Bracket 2EVO3-98
69 M10 x 35mm Bolt 9EVO3-69 99 M8 x 19mm Allen Head Bolt 4EVO3-99
70 M5 x 12mm Screw 2EVO3-70 100 Rear Roller 1EVO3-100
71 Clip 2EVO3-71 101 Rear Roller Shaft 1EVO3-101
72 Elevation Motor 1EVO3-72 102 M8 x 43mm Bolt 2EVO3-102
73 M10 x 63mm Hex Head Bolt 1EVO3-73 103 Deck Wheel 2EVO3-103
74 Washer 2EVO3-74 104 Spring Washer 10 EVO3-104
75 Rubber Cushion 1EVO3-75 105 M8 Nut 10 EVO3-105
76 M8 x 135mm Bolt 1EVO3-76 106 #8 x 35mm Screw 3EVO3-106
77 M8 x 15 Screw 2EVO3-77 107 Elevation Support Tube
Cover
-
Left
1EVO3-107
78 Spring Washer 2EVO3-78 108 M5 x 12 Screw 1EVO3-108
79 8 x 16mm Washer 2EVO3-79
80 M10 x 136mm Hex Head Bolt 1EVO3-80
81 Motor Bracket 1EVO3-81
82 Driving Motor 1EVO3-82
83 Motor Drive Belt 1EVO3-83
84 Front Roller with Fly Wheel 1EVO3-84
85 Front Roller Shaft 1EVO3-85
86 Elevation Support Tube Cover -
Right
1EVO3-86
87 Micro Switch 1EVO3-87
88 M6 x 70mm Bolt 3EVO3-88

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.

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ASSEMBLY
STEP 1:
Remove your treadmill from the carton and place it on the floor in an open area as shown in FIG-1.
First make sure to connect the wires. Then insert the Left and Right Uprights (28 and 29) into the Base Frame (48) and
secure with M6 x 55mm Bolts (50), 6 x 13mm Washers (56) and M8 x 19mm Allen Head Bolts (32).

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ASSEMBLY
STEP 2:
Rotate the Console Support Tube (5) up to the correct position as shown and secure in place using M5 x 10mm Screw (9).

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ASSEMBLY
STEP 3:
Rotate the Computer (1) up to the correct position as shown and secure in place using M6 x 15mm Console Screws (8).

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ASSEMBLY
STEP 4:
NOTE:
If you have the Optional Smooth Music Package follow these instructions before attaching the Console Tray (39).
Run the Cd Player Wires from the back of the Computer (1) first through the small hole on the Console Tray (39), then
through the tabs on the back of the Console Tray (39) and finally through the small hole on the side of the Computer (1) as
shown in FIG-2.
Insert the Console Tray (39) into the back of the Computer (1) and secure with M5 x 12mm Screw (108).

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ASSEMBLY
STEP 5:
Attach the Cross Brace (27) to the Left Upright (28) and Right Upright (29) using Metal Caps (26) and M8 x 76mm Allen Head
Bolts (25).

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ASSEMBLY
STEP 6:
Unscrew M8 x 25mm Screw (49). Insert the Console Support Tube (40) into the Cross Brace (27) and secure with M8 x
25mm Allen Head Bolt (49). Do not fully tighten until later.

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ASSEMBLY
STEP 7:
Rotate the Console Support Tube (40) and slide it into the hole underneath the Console Tray (39).

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ASSEMBLY
STEP 8:
Attach the Upright Plastic Shrouds Left #1 and Left #2 (41 and 42) to the Left Upright (28) and secure using M8 x 19mm
Screws (16) and M8 x 25mm Screws (17). Repeat this procedure with Upright Plastic Shrouds Right #1 and Right #2 (43and
44) on the Right Upright (29) and secure with M8 x 19mm Screws (16) and M8 x 25mm Screws (17).

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ASSEMBLY
STEP 9:
Fully tighten M8 x 15mm Bolt (21), M8 x 76mm Allen Head Bolt (25) and M8 x 25mm Screw (17).

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ASSEMBLY
STEP 10:
Connect the Motion Control Sensor and Hand Pulse Sensor Wires. Then, attach the Left and Right Handlebars (14 and 15)
to the Left and Right Uprights (28 and 29) and secure using M8 x 10mm Allen Head Bolts (23).

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ASSEMBLY
STEP 11:
Insert the Handlebar Rear End Cap –Left #1 (10) and Handlebar Rear End Cap –Left #2 (11) over the Left Upright (28) and
secure in place using M8 x 25mm Screws (17) and M8 x 19mm Screws (16). Insert the Handlebar Rear End Cap –Right #2
(13) and Handlebar Rear End Cap –Right #1 (12) over the Right Upright (29) and secure in place using M8 x 25mm Screws
(17) and M8 x 19mm Screws (16).