Evo FX40HR User manual

USER’S MANUAL
FX40HR MOTORIZED TREADMILL
MODEL NUMBER: FX40HR
USER WEIGHT LIMITATION: 350lbs.(158kgs.)
SERIAL NUMBER (found on frame):

FX40HR MOTORIZED TREADMILL
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2
PRECAUTIONS
For future service or related questions:
Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your
Smooth Fitness treadmill.
Name: ______________________________ Phone Number: ___________________
Receipt:_____________________
Precautions:
WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons, read the following important
precautions and information before operating the treadmill. It is the responsibility of the owner to ensure that all
users of this treadmill are adequately informed of all warnings and precautions.
•Use the treadmill only as described in this manual.
•Place on a level surface, with 2 meters (6 feet) of clearance behind it. Do not place the treadmill on any
surface that blocks air openings. To protect the floor or carpet from damage, place a mat under the
treadmill.
•When choosing a location for the treadmill make sure that the location and position permit access to a plug.
•Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a garage or covered
patio, or near water.
•Do not operate the treadmill where aerosol products are used or where oxygen is being administered.
•Keep children under the age of 12 and pets away from the treadmill at all times.
•The treadmill should not be used by persons weighing more than 350lbs. (158kgs.)
•Never allow more than one person on the treadmill at a time. Wear appropriate exercise clothing when
using the treadmill. Do not wear loose clothing that could become caught in the treadmill. Athletic support
clothes are recommended for both men and women. Always wear athletic shoes. Never use the treadmill
with bare feet, wearing only stockings, or in sandals.
•When connecting the power cord, plug the power cord into a grounded circuit. No other appliance should
be on the same circuit.
•Always straddle the belt and allow it to start moving before stepping onto the belt.
•Always examine your treadmill before using to ensure all parts are in working order.
•Allow the belt to fully stop before dismounting.
•Never insert any object or body parts into any opening.
•Follow the safety information in regards to plugging in your treadmill.
•Keep the power cord away from the incline wheels and do not run the power cord underneath your treadmill.
Do not operate the treadmill with a damaged or frayed power cord.
•Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be
performed by an authorized service representative, unless authorized and/or instructed by the
manufacturer. Failure to follow these instructions will void the treadmill warranty.
•Never leave the treadmill unattended while it is running.
•Safety area of 2,000mm X 1,000mm behind the equipment.
•Use “safety key” when operating the treadmill and make sure “safety key” clipped on the cloth.
•Remove the safety ket and store it away in a safe place when the treadmill is not in use. Keep the safety
key away from children.

FX40HR MOTORIZED TREADMILL
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POWER REQUIREMENTS
•The emergency dismount function : Please hold the handle bar and step on the foot platform for emergency
dismount, the safety key unclipped from the computer automatically. The treadmill power will stop
immediately. The running belt will be slowed down, and then user can get off from the treadmill.
Power Requirements:
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT IN A RISK OF AN
ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE MAN IF YOU ARE IN DOUBT AS
TO WHETHER THE PRODUCT IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH
THE PRODUCT, IF IT WILL NOT FIT THE OUTLET; HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED
ELECTRICIAN.
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage
spikes, surges and noise interference can result from weather conditions or from other appliances being turned on or
off. To reduce the possibility of treadmill damage, always use a surge protector (not included) with your treadmill.
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet surge
protector with a UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with a UL suppressed voltage
rating of 400V or less and an electrical rating 110VAC, 15 amps.
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least resistance
for electric current, should the treadmill malfunction. This treadmill comes with an electrical cord having an
equipment-grounding conductor and a grounding plug. Always plug the power cord into a surge protector, and plug
the surge protector into an appropriate outlet that is properly installed and grounded in accordance with all local
codes and ordinances.
This product is for use on a nominal 110-volt circuit, and has a grounding plug that looks like the plug illustrated in the
drawing below.

FX40HR MOTORIZED TREADMILL
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PREASSEMBLY
Open the boxes:
You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are
included in the boxes. Check the Hardware Comparison Chart for a full count of the number of parts included for this
product to be assembled properly. If you are missing any parts or have any assembly questions call the
manufacturer.
Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require
to assemble the unit properly. Having all of the necessary equipment at hand will save time and make the assembly
quick and hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is
free from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a
comfortable amount of free area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another
person when assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 300lbs. (136kgs.) it is not
recommended that you use this product. Serious injury may occur if the user’s weight exceeds the limit
shown here. This product is not intended to support users whose weight exceeds this limit.

FX40HR MOTORIZED TREADMILL
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HARDWARE COMPARISON CHART
Hardware chart:
For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to
help you identify those items that may be unfamiliar to you.
NO. DESCRIPTION QTY.
9 M6 x 15mm
Screw 4
13 M8 x 50mm Allen Head
Bolt 4
17 #8 x 19mm Screw 8
21 Plastic Cover 2
22 M6 x 20mm Screw 2
23 M8 x 19mm Bolt 4
109 M8 x 76mm Bolt 2
110 Metal Cap 2
119 Handlebar Fixing Plate 2
132 M6 x 55mm Bolt 2
A Wrench 1
B Screw Driver 1
C Allen Wrench 1
110
22
17
109
21
9
23
AB C
132
13
MILIMETERS

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PARTS LIST
NO. DESCRIPTION QTY. ORDER NO. NO. DESCRIPTION QTY. ORDER NO.
1 N/A 29 6.5 x 13mm Washer 1 FX40-29
2 Console 1 FX40-02 30 Fold Up Lock 1 FX40-30
3 Top Console Housing 1 FX40-03 31 Spring 1 FX40-31
4 Bottom Console
Housing 1 FX40-04 32 Base Frame End Cap 2 FX40-32
5 Wire Protection Ring 1 FX40-05 33 Level Adjust 2 FX40-33
6 Safety Key 1 FX40-06 34 Base Frame 1 FX40-34
7 M4 x 12mm Screw 17 FX40-07 35 Rear Moving Wheel 2 FX40-35
8 Console Support
Tube 1 FX40-08 36 Cushion 4 FX40-36
9 M6 x 15mm Screw 4 FX40-09 37 Cap 1 FX40-37
10 Handlebar Front End
Cap 2 FX40-10 38 3/8” x 30mm Bolt 1 FX40-38
11 Motion Control
Sensor 2 FX40-11 39 Bushing 1 FX40-39
12 Hand Pulse Sensor 2 FX40-12 40 Wheel 1 FX40-40
13 M8 x 50 Allen Head
Bolt 6 FX40-13 41 Deck Frame Support 1 FX40-41
14 Handlebar - Left 1 FX40-14 42 Shock 1 FX40-42
15 Handlebar - Right 1 FX40-15 43 C Clip 2 FX40-43
16 Plastic Fixing Insert 6 FX40-16 44 4.5 x 12mm Washer 8 FX40-44
17 #8 x 25 Screw 8 FX40-17 45 M8 x 15mm Screw 30 FX40-45
18 M5 x 10mm Allen Head Bolt 1 FX40-18 46 M10 Nylon Nut 5 FX40-46
19 Left Upright 1 FX40-19 47 M8 x 40mm Bolt 1 FX40-47
20 Right Upright 1 FX40-20 48 N/A N/A N/A
21 Plastic Cover 2 FX40-21 49 M8 Nylon Nut 2 FX40-49
22 M6 x 20mm Screw 2 FX40-22 50 M10 x 60mm Bolt 2 FX40-50
23 M8 x 15mm Bolt 8 FX40-23 51 Caster Wheel - Front 2 FX40-51
24 M5 x 8mm Bolt 2 FX40-24 52 Caster Bracket 1 FX40-52
25 Switch Plate 1 FX40-25 53 N/A
26 M14 x 90mm Bolt 2 FX40-26 54 Motor Hood Insert 1 FX40-54
27 Elevation Support Tube Cover - Right 1 FX40-27 55 Motor Hood 1 FX40-55
28 M5 x 10mm Screw 1 FX40-28 56 M8 x 50mm Screw 2 FX40-56

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PARTS LIST
NO. DESCRIPTION QTY. ORDER NO. NO. DESCRIPTION QTY. ORDER NO.
57 6.5 x 13mm Washer 5 FX40-57 85 M6 x 70mm Screw 3 FX40-85
58 Side Rail 2 FX40-58 86 Deck Cushion 8 FX40-86
59 Deck End Cap - Left 1 FX40-59 87 Front Roller with Flywheel 1 FX40-87
60 Deck End Cap - Right 1 FX40-60 88 Front Roller Shaft 1 FX40-88
61 Running Belt 1 FX40-61 89 Fame Cover - Right 1 FX40-89
62 Rail Guide 8 FX40-62 90 10mm Shaft 1 FX40-90
63 M8 x 25mm Screw 8 FX40-63 91 Bushing 2 FX40-91
64 Running Deck 1 FX40-64 92 Plastic Clamp - Top 2 FX40-92
65 Washer 2 FX40-65 93 Plastic Clamp - Bottom 2 FX40-93
66 Rubber Cushion 1 FX40-66 94 Bracket 2 FX40-94
67 M8 x 135mm Bolt 1 FX40-67 95 M10 x 90mm Screw 1 FX40-95
68 Motor Bracket 1 FX40-68 96 Spring Washer 8 FX40-96
69 M8 x 15mm Screw 2 FX40-69 97 Rear Roller 1 FX40-97
70 Spring Washer 2 FX40-70 98 Rear Roller Shaft 1 FX40-98
71 8 x 16mm Washer 2 FX40-71 99 M8 Nut 8 FX40-99
72 M10 x 136mm Hex
Bolt 1 FX40-72 100
M8 x 19mm Allen Head
Bolt 4 FX40-100
73 Driving Motor 1 FX40-73 101 Deck Wheel 2 FX40-101
74 Motor Drive Belt 1 FX40-74 102 M8 x 43mm Bolt 2 FX40-102
75 Elevation Motor 1 FX40-75 103 Motor Belly Pan 1 FX40-103
76 Clip 2 FX40-76 104 M8 x 35mm Screw 3 FX40-104
77 M5 x 12mm Screw 2 FX40-77 105 Elevation Support Tube Cover - Left 1 FX40-105
78 M10 x 63mm Bolt 1 FX40-78 106 Deck Frame 1 FX40-106
79 Motor Control Board 1 FX40-79 107 Cap 2 FX40-107
80 Transformer Board 1 FX40-80 108 Rubber Cushion 2 FX40-108
81 M10 x 35mm Screw 9 FX40-81 109 M8 x 76mm Bolt 2 FX40-109
82 Elevation Support 1 FX40-82 110 Metal Cap 2 FX40-110
83 Micro Switch 1 FX40-83 111 Cross Brace 1 FX40-111
84 Frame Cover - Left 1 FX40-84 112 N/A

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PARTS LIST
NO. DESCRIPTION QTY. ORDER NO. NO. DESCRIPTION QTY. ORDER NO.
113 N/A
114 Handlebar Rear End
Cap – Left #1 1 FX40-114
115 Handlebar Rear End Cap – Left #2 1 FX40-115
116 Handlebar Rear End
Cap – Right #2 1 FX40-116
117 Handlebar Rear End
Cap – Right #1 1 FX40-117
118 N/A
119 Handlebar Fixing
Plate 2 FX40-119
120 Console Support
Tube Fixing Plate 2 FX40-120
121 Motion Control Wire – Upper Section 2 FX40-121
122 Motion Control Wire – Bottom Section 2 FX40-122
123 EKG Pulse Wire –
Upper Section 2 FX40-123
124 EKG Pulse Wire – Bottom Section 2 FX40-124
125 Caster Wheel - Rear 1 FX40-125
126 Caster Bracket Spring 1 FX40-126
127 Caster Bracket Sheath 1 FX40-127
128 Wire Loom – Upper 1 FX40-128
129 Safety Key Power
Wire - Upper 1 FX40-129
130 Wire Loom - Bottom 1 FX40-130
131 Safety Key Power Wire - Bottom 1 FX40-131
132 M6 x 55mm Bolt 4 FX40 -132
133 6 x 13mm Washer 2 FX40-133
134 M6 x 12mm Screw 2 FX40-134
135 Glove Compartment
Frame 2 FX40-135
136 Glove Compartment
Cover 2 FX40-136
137 Water Bottle Holder 2 FX40-137
138 Front Handlebar 1 FX40-138

FX40HR MOTORIZED TREADMILL
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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
11
5
8
11
10
10
20
19
23
23
21
22
21
25
24
26
26
29
30
32
33
36
45
45
45 36 44
44
45
44
36
41
43
42
40
39
38
37
9
22
33
31
32
28
36
44
34
47
47
119 13
120
17
17 16
46
50
12
9
9
50
132
120
13
119
135
4
136
2
137
6
3
7
14
15
17
16 17
138

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.

FX40HR MOTORIZED TREADMILL
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ASSEMBLY
STEP 1:
Remove your treadmill from the carton and place it on the floor in an open area as shown in FIG-1. Then remove the
Handlebar and place them out of the way for now, as shown in FIG2.
Rotate the Console Housing to the correct position then secure with two M6 x 55mm Bolt (132).
132 4
8

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ASSEMBLY
STEP 2:
NOTE: YOU WILL NEED THE HELP OF ANOTHER PERSON IN ORDER TO COMPLETE STEP 2 OF THE
ASSEMBLY PROCEDURE.
First remove the M6 x 55 Bolt (132) and 6 x 13mm Washer (133) from Base Frame (34).
Connect the wires from the Left Upright (19) and Base Frame (34) as FIG.2 shown. Attach the Left Upright (19) and
Right Upright (20) to the Base Frame (34) and secure in place using four M8 x 15 Bolt (23), two M6 x 55mm Bolt
(132) and two 6 x 13mm Washer (133).
23
23
132
19
20
132 133
133
FIG.2
34
19
129
128
130
131

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ASSEMBLY
STEP 3:
Insert the Water Bottle Holder (137) into Top Console Housing (3).
137
3

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ASSEMBLY
STEP 4:
Attach the Cross Brace (111) to Left and Right Upright (19 and 20) with Metal Cap (110) and M8 x 76mm Bolt (109).

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ASSEMBLY
STEP 5:
Secure the Bottom Console Housing (4) to Cross Brace (111) with two M6 x 15mm Screw (9).
9
4
111

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ASSEMBLY
STEP 6:
First connect the wires between the Left Handlebar (14) and Console Support Tube (8) as shown then attach the Left
Handlebar (14) to the Left Upright (19) using one Handlebar Fixing Plate (119) and two M8 x 50 Bolts (13). Repeat
this procedure for the Right Handlebar (15) and Right Upright (20).
13
13
14
15
122
119
122
119
19
20
121
121 122

FX40HR MOTORIZED TREADMILL
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ASSEMBLY
STEP 7:
Connect the wires as shown. Attach the Front Handlebar (138) to Left Upright (19) and Right Upright (20) with two
M6 x 15mm Screw (9)
123 124
9
123 124
124
123
9
19
20
138

FX40HR MOTORIZED TREADMILL
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ASSEMBLY
STEP 8:
Attach the Handlebar Rear End Cap – Left #1 (114) and Handlebar Rear End Cap – Left #2 (115) to Left Upright (19)
using Plastic Fixing Insert (16) and four #8 x 18 Screw (17).
Attach the Handlebar Rear End Cap – Right #1 (117) and Handlebar Rear End Cap – Right #2 (116) to Right Upright
(20) using Plastic Fixing Insert (16) and four #8 x 18 Screw (17).

FX40HR MOTORIZED TREADMILL
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ASSEMBLY
STEP 9:
Attach one Plastic Cover (21) to each Left Upright (19) and Right Upright (20) and secure in place using one M6 x 20
Screw (22) for each.
Your FX40HR treadmill is now fully assembled.

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STABILIZER ADJUSTMENT
How to level the treadmill:
An uneven floor or improper stabilizer level can cause the treadmill to wobble during use as well as the incline
adjustment to function incorrectly. Please follow the procedure described below to make sure the treadmill stabilizer
is adjusted correctly prior to use. You may need the assistance of another person to perform this adjustment.
1. To perform the stabilizer adjustment
you first need to bring the treadmill to
the highest incline level as shown in
drawing 1. After you’ve completed the
assembly procedure plug in the power
cord and switch on the POWER
SWITCH. Insert the Safety Key and
press the START button to quick start
the treadmill. Press the INCLINE UP
button until the deck reaches its
highest incline level. Now press the
STOP button and pull out the Safety
Key. Switch off the POWER SWITCH
and unplug the power cord.
1. Raise deck to highest incline level.
2. Inspect the two stabilizers (one per
side) located underneath the base
frame. The treadmill should sit on the
floor with both stabilizers and all four
cushions resting firmly on the floor as
shown in drawing 2. Shake the
handlebars back and forth to check if
they are resting firmly on the floor. If
they are not, pull the handlebar
backward to adjust the stabilizers as
shown in drawing 3. Simply turn the
stabilizers like a screw to adjust their
heights. Repeat this until the treadmill
sits firmly on the floor.
2. Check position of stabilizers and cushions.
3. Tilt treadmill to access stabilizers.