FAAC 565 User manual

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UNI EN ISO 9001
-
085
565-570
575
565-570
575

13
ENGLISH ENGLISH
1) IMPORTANT! FAAC strongly recommends to follow these instructions
carefully for the safety of persons. Improper installation or misuse of
the product will cause very serious damages to persons.
2) Readtheinstructionscarefully beforeinstallingtheproduct.
3) Packagingmaterials(plastic,polystyreneetc.)areapotentialhazard
andmustbekeptoutofreachofchildren.
4) Keeptheseinstructionsforfuturereference.
5) This product has been designed and manufactured only for the use
statedinthismanual.Anyotherusenotexpresslysetforthwillaffectthe
reliabilityoftheproductand/orcouldbesourceofhazard.
6) FAAC S.p.A.cannot beheld responsiblefor anydamage caused by
improperuseordifferentfromtheuseforwhichtheautomationsystemis
destinedto.
7) Do not use this device in areas subject to explosion: the presence of
flammablegasorfumesisaserioushazard.
8) MechanicalconstructiveelementsmustcomplywithUNI8612,CENprEN
12604andCENprEN12605standards.
CountriesoutsidetheECshallfollowtheregulationsabovebesidestheir
nationalnormativereferencesinordertooffertheutmostsafety.
9) Faaccannotbeheldresponsibleforfailuretoobservetechnicalstan-
dardsintheconstructionofgatesanddoors,orforanydeformationof
thegateswhichmayoccurduringuse.
10) InstallationmustcomplywithUNI8612,CENprEN12453andCENprEN
12635.
ThedegreeofsafetyoftheautomationmustbeC+D.
10A) IEC335-2-95
11) Beforeattemptinganyjobonthesystemoroperator,cutoutelectric
poweranddisconnectthebatteries,ifinstalled.
12) Anomnipowerswitchshallbeprovidedfortheinstallationwithanopen-
ingdistance of thecontacts of 3 mm ofmore. Alternatively, usea 6A
EC MACHINE DIRECTIVE COMPLIANCE DECLARATION
(DIRECTIVE 89/392 EEC, APPENDIX II, PART B)
Manufacturer: FAAC S.p.A.
Address: Via Benini, 1 - 40069 Zola Predosa BOLOGNA - ITALY
Hereby declares that: the 565/570/575 automation system
• is intended to be incorporated into machinery, or to be assembled with other machinery to constitute
machinery in compliance with the requirements of Directive 89/392 EEC, and subsequent amendments 91/
368 EEC, 93/44 EEC and 93/68 EEC;
• complies with the essential safety requirements in the following EEC Directives:
73/23 EEC and subsequent amendment 93/68 EEC.
89/336 EEC and subsequent amendments 92/31 EEC and 93/68 EEC.
and furthermore declares that unit must not be put into service until the machinery into which it is incorporated
or of which it is a component has been identified and declared to be in conformity with the provisions of
Directive 89/392 EEC and subsequent amendments enacted by the national implementing legislation.
Bologna, 1 January 1999 Managing Director
A.Bassi
thermomagneticbreakerwithmulti-poleswitching.
13) Ensurethatthereisadifferentialswitchup-lineoftheelectricalsystem,
withatripthresholdof0.03A.
14) Checkthattheearthingplantisinperfectconditionandconnectitto
themetallicparts.Alsoearththeyellow/greenwireoftheoperator.
15) Theautomationisfittedwithananti-crushsafetysystemthatisatorque
controldevice.Inanycase,furthersafetydevicesshallbeinstalled.
16) Thesafetydevices(e.g.photocells,safetyedges,etc.)protectareas
wherethereisa mechanicalmovementhazard,e.g.crushing,entrap-
mentandcutting.
17) Eachinstallationmustbefittedwithatleastoneflashinglight(e.g.FAAC
LAMP,MINILAMP,etc.)aswellasawarningplatesuitablyfixedtothe
gate,besidesthesafetydevicesasperpoint16above.
18) Faaccannotbeheldresponsibleregardingsafetyandcorrectfunction-
ingoftheautomationintheeventthatpartsotherthanFaacoriginal
partsareused.
19) UseonlyFaacoriginalsparepartsformaintenanceoperations.
20) Donotcarryoutanymodificationstoautomationcomponents.
21) Theinstallermustsupplyallinformationregardingmanualoperationof
thesystemintheeventofanemergencyandprovidetheend-userwith
the”End-userGuide”attachedtotheproduct.
22) Donotallowchildrenoradultstostandneartheproductduringopera-
tion.
23) Keepoutofreachofchildrentheremoteradiocontrolsandanycontrol
devices.Theautomationcouldbeoperatedunintentionally.
24) Theend-usermustavoidanyattempttorepairoradjusttheautomation
personally.Theseoperationsmustbecarriedoutexclusivelybyqualified
personnel.
25) What is not explicitly stated in these instructions is not permitted.
IMPORTANT NOTICE FOR THE INSTALLER
GENERAL SAFETY REGULATIONS

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ENGLISH ENGLISH
AUTOMATIC SYSTEM 565/570/575
Theseinstructionsapplytothefollowingmodels:
565 - 570 - 575
Automaticsystems565-570-575aredesignedtoautomateover-
headspring-balanced,sectional,andcounterbalanced(with
specialGDA3000accessory) doorsforresidentialgarages.
Theyconsistofanelectro-mechanicaloperator,electroniccon-
trolapplianceandcourtesylampbuiltintoasingleunit. Theunit
is fitted to the ceiling and opens the door by means of a
transmissionchain.
The system is non-reversing and, therefore, the door locks me-
chanicallywhenthemotorisnotoperatingand,consequently,
nootherlockisnecessary;twomanualreleasesontheinsideand
outside(optional)makeitpossibletomovethedoormanuallyin
case of a power cut or fault.
Any obstacles are certain to be detected by a controlling
electronicdevicewhichcomesintoactionwhiletheautomatic
systemisinoperation.
The565-570and575automatedsystemsweredesignedandbuilt
forindooruseandforcontrollingvehicleaccess.Avoidanyother
use.
2.DIMENSIONS
Fig.1
Fig.2





Power pipe (230V)
Cable 4 x 0,5 (RX photocell)
Cable 3x0.5 (Radio receiver)
Cable 2 x 0,5 (TX photocell)
Low voltage pipe
Cable 2 x 1.5 + earth (power supply)
3. ANCILLARY ELECTRICAL EQUIPMENT
1. DESCRIPTION AND TECHNICAL SPECIFICATIONS
328 157
415
2738(565)/3338(570)/3938(575)
Dimensionsinmm
MODEL 565 570 575
Power supply 230V ac 50Hz
Electric motor 24V dc
Maximum absorbed power 220W
Maximum cycles per hour 20 (with load of 56Kg at 20°C)
Maximum consecutive cycles 6 (at 20°C)
Minimum distance from ceiling 35mm (Fig.4 and 5 )
Maximum available travel 1900mm 2500mm 3100mm
Pulling/thrust power 1200N (~120Kg)
Courtesy light 230V ac 40W max
Courtesy light timer 2 minutes
Carriage speed (load free) 12 cm/sec.
Deceleration speed 6 cm/sec.
Deceleration travel Varies according to setup
Internal safety device Type 2
Response time of built-in safety 150msec
device
Door max width 3000 mm (5000mm sectional)
Door max height See max available travel
Protection class IP20
Ambient temperature -20 / +55°C
12
3
4
5
6

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ENGLISH ENGLISH
3.DESCRIPTION
4. PRELIMINARYCHECKS
Thestructureofthedoormustbesuitableforaccommodatingautomation.Inparticular,checkthatthedoordimensionsconform
tothose indicatedin thetechnical specifications,and thatthe dooris sufficientlysturdy.
Checktheefficiencyofthedoorbearings and joints.
Makesurethedoorisfreeofanyfriction;ifnecessary,cleantheguidesandoilthemwithsiliconelubricant,butdonotuse grease.
Removethedoor’sexistingclosingmechanismtoensurethedoorisclosedbytheautomaticsystem.
Checkifan efficientearth plateisavailablefor electricalconnectiontothe operator.
Makesure there isa clearanceof atleast 35 mmbetween theceiling andthe highest sliding point ofthe door(fig.4 and5).
Fig.4 Fig.5 Fig.6
Inthecaseof sectionaldoors,checkthattheupperguiderollerisinthehorizontalpartoftheguidewhenthedoorisclosed(fig.6).
Fig.3
1
10
9
8
7
6
53
2
13
12
11
3
4
14
15
1
2
3
4
5
6
7
9
10
11
12
13
14
815
CEILINGFIXTURE
MOTORUNIT
ELECTRONICEQUIPMENT
COURTESYLIGHT
PROTECTIVEHOUSING
SLIDINGGUIDE
DUST-GUARD RELEASEKNOB
DRIVEBRACKET
FRONTSECURINGBRACKET
FRONTFLANGE
TRANSMISSIONPULLEY
DRIVECARRIAGE
MOTOR UNIT SUPPORT
CENTRALSLIDE
min. 35 mm
min. 35 mm

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ENGLISH ENGLISH
Fig.10 Fig.11
5.OPERATORASSEMBLY
N.B.: Screws and expansion plugs for securing the operator to the infrastructure are not supplied.
5.1Ifusingtheoutsidereleasedevice(optionalitem),withdrawthecarriagefromtheguide,andfitthecableintheappropriateseat
on the carriage, as shown in figure 7.
5.2 Fittheguide(Fig.8ref.B)intheslide(Fig.8ref.C),centrallywithrespecttotheslide.Pre-formthebracketsandsecurethemtothe
guidewith thenut (Fig.8).
5.3Insertthelongitudinalmember withchaininthe centralslide(fig.9) untilitmeetsthe metalprojection(fig.8 ref.D).
5.4Fitanewlongitudinalmember(fig.10)inthealreadyinstalledunit,makingsurethatthemetalprojectionshowninFig.8ref.Acomes
intocontact withthecentral slide.
5.5Removethehousing,unscrewthelampand,usingasuitablewrench,removethenutssecuringthemotorunittotheoperator
(fig.11).
Fig.9
Fig.8
Fig.7
A
D
B
C

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ENGLISH ENGLISH
5.10Fitthe flangeintotheslidingguide,securingitwiththetwo
suppliedM5Allenscrews(fig.14),andapplytensiontothechain
withthenut(fig.14).
5.11Positiontheoperatorontheground,verticallyrespecttofloor
(fig.15ref.A).
5.12Checkchaintension,makingsurethatthesedistancesare
equal(asshowninfig.15ref.B):lowerchain-upperchain;upper
chain - upper rail joint.
5.13Adjustchaintensionifnecessary,usingthenutasindicated
infig.15ref.C.
N.B. : To apply tension to the chain, turn the nut clock - wise.
To slacken the chain, turn the nut anti clock - wise
Warning:toomuchchaintensioncoulddamagethemotorunit.
5.6Offertheassembledguidetotheoperator.
5.7 Lift up the motor unit, taking care not to damage the control board, couple the chain to the pinion gear (fig.12).
5.8Locatethedriveunitonthesupport,securingitwithappropriateself-tappingscrews(Fig.13ref.A).Fitthelongitudinal member
asin figure 13(ref.A)to itsstoppoint.
5.9Tightenthe driveunitwith theappropriate wrench(fig.13 ref.B).
Fig.12 Fig.13
Fig.14
B
C
A
Fig.15
A
B

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ENGLISH ENGLISH
6.INSTALLATION
6.1 Find the mid-point of door and ceiling and mark the two lines with a highlighter.
6.2 Find the highest movement point of the door and mark this on the lintel.
6.3Positionthesecuringbracket5mmabovethelineyouhadmarked,whichmustbe centered with respecttothedoor(fig.16).
6.4Mark thetwo bracketsecuring pointsand drill thenecessary holes.
6.5Next,usingscrewsandwashers, screw thebracket on theexpansion plugs (fig.16).
Fig.19
6.6Place theoperatoron theground,lift upthe slidinglongitu-
dinalmember andsteptoward thebracket– fitthe screwand
tightenthenut(fig.17).
6.7Lift upthe operator, makingsure itis horizontalwithrespect
to the door – use a spirit level.
6.8Whenyouhave reachedthe correctposition, measurethe
distancebetweenceilingandoperatorsothatyoucanshape
thesecuring brackets inadvance.
6.9Fitthesuppliedbracketsintheslotsandsecuretheoperator
withthe nut(fig. 18).
6.10Bend the securing brackets inline withthe measurements
you had taken (fig. 19).
6.11Liftuptheoperator,placeitinitscorrectposition,andmark
thesecuringholes.
6.12 Drill, insert the expansion plugs and, using screws and
washers,securethemotorunittotheceiling(fig.20ref.A).
6.13Firstestablishtheheightofthereleaseknob,cutoffexcess
cord, and make a knot on the cord end.
Fig.16
Fig.17
6.14 Place the knot inside the knob – as shown in fig. 20 ref. B –
andclose it.
6.15Ifusingthecentralsupportguide,shapethebrackets,lock
them with a nut and secure them to the ceiling (fig. 21).
Fig.18
Fig.20
5 mm
A
B

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ENGLISH ENGLISH
6.16Forsectionaldoors,seepoint6.25.
6.17 Secure the attachment to the drive shaft, using a suitable screw and nut (fig. 22).
6.18Releasetheoperator,bypullingthereleaseleverdownward(fig.23).
6.19Closetheoverheaddoor.
6.20Takethereleased carriageto theclosingpoint.
6.21 Rest the attachment on the door, in a central position with respect to the mid-line you had marked out.
N.B.:Thedistancebetweendrivebracketandslidingrailbracketmustnotexceed20cm(max30°)(fig.24).
6.22Checktheposition,drillandsecurewithsuitablescrews(fig.24).
Fig.25 Fig.26
6.23Re-locktheautomaticsystembypullingthehandlesideways(fig.25)N.B.:onrelease,makesureyoucanseethered“LOCK”
indicationwindowunderthe carriage– thismeans itwas correctlyreset.
6.24 Important: slide the door along the rail to re-locate the hook-up point.
6.25For sectionaldoors thatrequire it, fitthe armshown infigure 26 ref.A onthe attachmentand carryonfrom point6.18.
Fig.21 Fig.22
Fig.23 Fig.24
20 cm
LOCK
A

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ENGLISH ENGLISH
7.CONNECTION OF565MPS ELECTRONICCARD
IMPORTANT:Beforeattemptinganyworkonthecard(connections,programming,maintenance),alwaysturnoffpower.
Observepoints 10, 11,12,13 and14ofthe GENERALSAFETYRULES.
Observingtheindicationsinfig.2,installtheracewaysandmaketheelectricalconnectionsfromthe565MPSelectronicappliance
totheselectedaccessories(fig.28).
Alwaysseparatepowercablesfromcontrolandsafetycables(push-button receiver,photocells,etc.). Topreventanyelectricnoise
whatever,useseparatesheaths.
TECHNICALSPECIFICATIONS
565MPSCARDCOMPONENTS
F1 Fuse for transf. primary winding, 1A
F2 Motor fuse, 10A
F3 Fuse for 0,5A accessories output
J1 Low voltage terminal board for inputs /accessories
J2 Rapid connector for decoding/RP receivers cards
J3 230V power supply input terminal board
J4 Connector for transformer primary winding
J5 Courtesy light connector
J6 Flashlight output terminal board
J7 Connector for transformer secondary winding
J8 Motor output connector
P1 Open push-button
P2 Set-up push-button
LK1 Enable/disable fail-safe
LK2 Varies sensitivity of reversing device Fig.27
fail-safe enabled fail-safe disabledLK1=
reversing sensitivity
150N (~15Kg)
LK2= reversing sensitivity
300N (~30Kg)
DESCRIPTION
TERMINALBOARDJ1(lowvoltage)
OPEN=OpenCommand(N.O.)
Anydevice(push-button, detector,…)which,byclosing acontact,suppliesan opening(orclosing) pulse tothedoor.
Toinstall several Opendevices,connect N.O.contactsin parallel.
STOP=Stopcommand(N.C.)
Anydevice (e.g.a push-button)which, byopening acontact, stopsdoor movement.
Toinstallseveralstopdevices,connecttheN.C.contactsinseries.
N.B.:ifstopdevicesarenotused,jumper connect STOP to the inputs common contact.
=input/negativeaccessoriessupplycommoncontact.
=Accessories supplypositivepole(24Vdc200mAmax)
FSW=Closingsafety-devicescontact(N.C.)
Safetydevicesarealldevices(photocells,sensitiveedges,…)withN.C.contact,which,ifthereisanobstacleintheareathey
protect,operatetoreversedoorclosingmovement.
Ifthe safety devicesare activated whenthe door islockedor open,theyprevent itfromclosing.
Toinstallseveralsafetydevices,connecttheN.C.contactsinseries.
N.B.:if safety devices are notconnected,jumperconnectFSW to the inputscommoncontact.
-FSWTX=Terminalforconnectionofthe negative pole (-)ofthephotocellstransmitter(TX).
CONNECTORJ2(lowvoltage)
ConnectorJ2isused for rapidconnection ofMINIDEC, DECODER,and RPRECEIVER cards.
Insertandremovethecardsaftercuttingpower.
+
-
R
565 MPS
J1
J2
J7
J8
J6
J5
J4
J3
P2
P1
F2
LK1
LK2
F1
F3
Power supply voltage 230V ac 50Hz
Power supply for accessories 24Vdc
Accessories max. load 200 mA
Ambient temperature -20°/+55°C
Fuses transf./motor primary
winding
Quick-fit connector for decoding cards and
RPreceivers
Function logics Automatic/Semi-
automatic
Terminal board connections Open/Stop/Safety
devices/Fail-
safe/
Flashlight

21
ENGLISH ENGLISH
TERMINALBOARDJ3(highvoltage)
Terminalboard forpower supplyof 230V ~50Hz(F=phase N=neutral)
Connectthesystem’s earthwiretothededicatedterminal(seeIDsticker–fig.31ref.A).
TERMINALBOARDJ6(highvoltage)
230V~Terminalboardforconnectionofflashlight.
LK1 JUMPER (enable/disable fail-safe)
The565MPScardhasanothersafetydevice–theFAIL-SAFE–which,priortoanyactivation,controlsiftheN.C.contactonthe
photocellreceiver(fig.27)isoperatingefficiently.
JUMPERLK2(150N/300N)
Servestovarythesensitivityofthereversingdevice(fig.27).
Fig.28
8.ANTENNAINSTALLATION(OPTIONAL)
8.1IfyouareusinganRPreceiver,andwishtoincreaseitsrange,youcanuseanexternal433MHZantenna(antennaconnection
instructionsareon the rearoftheRP receiverblister-pack).
8.2 Pick up the housing and, using an appropriate bit, drill from the inside outward in the guided area (fig. 29).
8.3 Turn the housing toward the front, fit the antenna and secure it from the inside with a suitable nut (fig. 30).
Fig30Fig.29
Ø10
J1
J2
RP - DECODER
LK2
LK1
FAIL SAFE
OPEN STOP TX
FSW
FSW
C3
J7
J8
P1
OPEN
P2
SETUP
J3 J4 J6
J5
PRIM.TF. LIGHT
R
565 MPS
230V ac 50Hz FAAC LAMP
••
••
1 2
••
2
1
3
4
5
•
•
•
RX
TX
OPEN
STOP
OTHERSAFETYDEVICES