Faber JELLING User manual

JELLING
Installationguide
IRLU
K
40010705 - 0821

1 < <<<
UK IRL
General
1.1 1.2
1.3 1.4
1.5

>>>>2
UK
IRL
1.6
1.7 1.8

3 < <<<
UK IRL
Introduction
Note: these instructions should be read carefully and retained for future reference.
Please leave these instructions with the user.
Content
1Safety and general information .................................................................. 4
2Installation requirements ......................................................................... 5
2.1 Flue requirements............................................................................ 5
2.2 Flue restrictor ................................................................................ 5
2.3 Terminal position ............................................................................ 6
3Instruction for Installation ........................................................................ 7
3.1 Gas connection ............................................................................... 7
3.2 Electric connection .......................................................................... 7
3.3 Preparing the appliance..................................................................... 7
3.4 Removing of the glass ....................................................................... 7
3.5 Connection with use of concentric duct material ...................................... 8
3.6 Placing the log set ........................................................................... 8
4Commissioning (functional checks) .............................................................. 9
4.1 Pilot ignition check .......................................................................... 9
4.2 Check functional burner and pilot burner................................................ 9
5Handing over (final check and customer briefing) ...........................................10
6Service...............................................................................................10
6.1 Routine annual servicing...................................................................10
6.2 Cleaning the glass...........................................................................10
6.3 Cleaning the combustion chamber and burner.........................................11
6.4 Rebuild to other gas category (e.g. Propane/butane) ...............................11
Appendix A: Example calculation.....................................................................12
Appendix B: Flue restrictor............................................................................13
Appendix C : Technical specifications...............................................................14
Appendix D: Dimensions Jelling.......................................................................15

>>>>4
UK
IRL
1Safety and general information
Before installation, ensure that the local distribution conditions (identification of the type
of gas and pressure) and the adjustment of the appliance are compatible.
This gas appliance is factory set and can not be adjusted.
This appliance does not contain any component manufactured from asbestos or any
asbestos related products.
Ventilation
This appliance is room-sealed and doesn't require purpose provided ventilation.
Never use the appliance if it has a broken glass.
General safety
It is the law in the UK that all gas appliances, are installed by a competent person in
accordance with the Gas Safety (Installation and Use) Regulations (as amended), the
relevant British Standards for Installation work, Building Regulations, Codes of Practice and
the manufacturers instructions.
Always use an additional guard if there are elderly, infirm or children in the same room of
the appliance.
The installation should also be carried out in accordance with the following where
relevant:
•BS5871 Part1
•BS5440 Parts 1 & 2
•BS1251
•Building Regulations Document J (as applicable)
•Building Regulations and Standards issued as relevant by the Department of the
Environment or the Scottish Development Department
•In the Republic of Ireland installation should be carried out in accordance with
IS813, ICP3, IS327, Building Regulations, Codes of Practice, the manufacturers
instructions and all other regulations in force
Failure to comply with the above could leave the installer liable to prosecution and
invalidate the appliance warranty.

5 < <<<
UK IRL
2Installation requirements
Note: Since the appliance is a source of heat, circulation of air occurs. Therefore it is of
importance that you do not use the appliance shortly after a renovation of the home.
Because of the natural circulation of air, moist and volatile components from paint,
building materials, carpet etc. will be attracted. These components can settle onto cold
surfaces in the form of soot.
As on all heat producing appliances, soft furnishings such as blown vinyl wallpaper placed
too near to the appliance may become scorched or discoloured. This should be born in
mind when installing the appliance.
2.1 Flue requirements
•The appliance is of the type C31. The appliance will need to be supplied with the
approved flue pipes and terminal, it is not possible to supply your own
•a horizontal extension with elbows is allowed for a maximum of 6 meters
(depending on the situation)
•Vertical flue routing between 0.5 – 12 meter (depending on situation)
Determine on the base of the example calculations in Appendix A and on the base of the
table in Appendix B if the desired situation is possible. To establish this you will need to
calculate:
•The effective height (this is the real difference in height between the upper side of
the appliance and the terminal)
•The total horizontal extension. This is the total horizontal flue length where:
1. each elbow, which is in the horizontal area, counts for 2 meters
2. each 90-degree bend, which is in the horizontal area, counts for 2 meter
3. each 45-degree bend, which is in the horizontal area, counts for 1 meter
4. elbows and bends at the transition of horizontal to vertically are not to be
counted
5. the wall mounted terminal counts for 1 meter
2.2 Flue restrictor
If applicable, in the table of appendix B is also stated the size of a flue restrictor. This
restrictor needs to be fitted in the combustion chamber when placing the appliance.
Normally the smallest flue restrictor is fitted at production.

>>>>6
UK
IRL
2.3 Terminal position
Verify if the required terminal position meets the local installation regulations regarding
disturbance, good functioning and ventilation:
•The terminal must be located so that the outlet is not obstructed. If the flue
terminal is located within 2 meters of a footway path or where people could come
into contact with it, then a suitable terminal guard must be fitted
•Terminals located close to shared walkways, footpaths etc. could be subject to
legal constraints and this should be pointed out to the customer before installation.
If in any doubt about flue location advice should be sought from local building
control, or if appliance-related, from the manufacturer including wherever possible
a dimensioned sketch
•Avoid locating the terminal in close proximity to plastic materials such as gutters or
other combustibles. If this is unavoidable then a suitable deflector should be made.
•Some important requirements for a good functioning are
•The wall-mounted terminal has to be at least 0,5 m off:
oCorners of the building
oBelow eaves
oBalcony's etc. unless the duct is dragged to the front side of the overhanging
part
oThe roof mounted terminal has to be at a distance of at least 0.5 meters of
the sides of the roof, excluded the ridge

7 < <<<
UK IRL
3Instruction for Installation
3.1 Gas connection
Installation pipes should be in accordance with BS 6891. Pipe work from the meter to the
appliance must be of adequate size.
The complete installation including the meter must be tested for soundness and purged as
described in the above code.
A means of isolation must be provide in the supply to facilitate servicing.
The connection should be made in 8 mm copper or similar semi flexible tube. (max 1
meter). Ensure that the gas pipe does not interfere with the removal or replacement of
the burner tray or of the controls.
The gas connection is nut and olive suitable for 8 mm pipe.
3.2 Electric connection
Always place a domestic power socket (230VAC – 50 Hz) near the appliance
3.3 Preparing the appliance
•Remove the packaging and the pallet under the appliance.
•Remove the cast iron front panel and the front glass (see section 3.4) and remove
the package out of the combustion chamber
•Place the appliance at the desired place. Keep in mind that there has to be a
minimal distance of 300 millimetres between the side glass of the appliance and a
wall. At the backside there has to be a minimal distance of 70 millimetres.
•Place the flue system (see section 3.5)
•make a connection the gas connection (see
•Place the log set (see section 3.6)
•Place the glass and the cast iron front panel (see section 3.4)
•Do the functional test (see sections 4 and 5)
3.4 Removing of the glass
Before placing the glass: check the glass sealing rope is in good condition and makes an
effective seal. Be sure that there are no fingerprints on the glass. It is not possible to
remove those prints after you burn the appliance for a while (they are burnt in).
•Remove the cast iron frame by sliding it upwards and by tilting the downside
towards you (see figures 1.1 and 1.2)
•Hold the glass and simultaneously remove all four glass clamps (see figures 1.3 and

>>>>8
UK
IRL
1.4). Take the glass away.
3.5 Connection with use of concentric duct material
•Make a hole of ø 153 mm for the wall or roof mounted terminal.
•The horizontal pipes need to rise away from the appliance at a rate of 3 degrees
per metre
•Build the system starting from the appliance on.
•Make sure you place the pipes in the right direction, the narrow end towards the
appliance.
•Make sure the pipes are fixed sufficiently, a wall clamp every 2m, so the weight of
the pipes is not resting onto the appliance.
•The outside of the pipe can become hot (140 degrees). Stay 50 mm away from any
Timber wall surface or sealing. Make sure to provide sufficiently heat resistant
isolation when going through the wall or roof.
•Because of expansion or cooling down the concentric pipes can turn loose. It is
recommended to fix the pipes with a self tapping screw or use aluminium tape
To get the exact measure flue length you can use cut down concentric pipe, wall mounted
terminal or roof mounted terminal. To obtain a smoke sealed connection, the inner pipe
must be 20 mm longer then the outside pipe.
3.6 Placing the log set
Place the log set according to the figures 1.6.
As desired the bottom of the appliance can be spread over with the delivered embers.

9 < <<<
UK IRL
4Commissioning (functional checks)
4.1 Pilot ignition check
•Ignite the pilot light as described in the user manual
•Check if the pilot burner stays alight
•Extinguish the pilot burner
4.2 Check functional burner and pilot burner
The appliance is preset to give the correct heat input. No further adjustment is necessary.
Always check the inlet pressure and burner pressure:
•Turn off the gas valve on the appliance
•Turn the inlet pressure test point C and apply the manometer
•Check if the measured pressure is the same as the prescribed pressure
•Perform this measuring when the appliance burns on full capacity and when only
the pilot ignition burns
•When the pressure is too low, check if the gas pipes are made of material with the
right diameter
•When the pressure is too high (more than 5 millibar overpressure) you can’t install
the appliance and you should contact your gas company
•Always check the burner pressure when the functional pressure is right
•Open the burner pressure test point D
•The pressure should match the described pressure. If this is not the case, then
contact the supplier
Note: After checking the burner pressure, the inlet pressure test point has to be shut and
checked for gas-tightness.
Fig.
D
C
B
A
A. Governor
B. Adjustment screw pilot
flame
C. Inlet pressure test point
D. Burner pressure test point

>>>>10
UK
IRL
5Handing over (final check and customer briefing)
•Instruct the customer on the full operation of the appliance and the remote
control, including replacement of batteries
•Advise the customer how to clean the appliance including the glass
•Hand over these instructions including the user guide to the consumer
•Recommend that the appliance should be serviced by a competent person at least
once a year
6Service
To ensure safe, efficient operation of the appliance, it is necessary to carry out routine
servicing at regular intervals.
It is recommended, that the fire is inspected/serviced by a competent person at least once
a year.
Important: Turn off the gas supply before commencing any servicing. Always test for gas
soundness after refitting the appliance!
6.1 Routine annual servicing
•Clean (if necessary):
a. the pilot system
b. the burner
c. the combustion chamber
d. the glass
•Check the log lay and replace the embers (if applicable)
•Do the functional test as described in chapter 6
•Check the flue system and terminal on damage and soundness (visual inspection)
6.2 Cleaning the glass
Depending on the intensity of use, you can get a deposit on the glass. Remove the glass
(see chapter 4.6).
Remove the deposit with a special ceramic glass cleaner (ceramic cook-top cleaner) as
follows:
•Remove the front and the back.
•Clean the glass. Handle the glass with clean hands, wear gloves if possible.
•To fit the glass, proceed in reverse order. Make sure that the log set has been
installed correctly before fixing the glass.

11 < <<<
UK IRL
Attention:
Before placing the glass: check the glass sealing rope is in good condition and makes an
effective seal. Be sure that there are no fingerprints on the glass. It is not possible to
remove those prints after you burn the appliance for a while (they are burnt in). Place the
glass in front of the appliance and fix the glass frame or use the glass clamps.
6.3 Cleaning the combustion chamber and burner
If the burner is visibly damaged, this can affect the distribution of the flame, if so then
replace the damaged parts.
To replace:
•Remove the burner tray assembly
•Remove the front, glass, and log holder (if applicable)
•Break the gas supply at the control valve.
•Unscrew the burner assembly and take them out of the combustion chamber.
6.4 Rebuild to other gas category (e.g. Propane/butane)
Rebuilding to another gas category is only possible by exchanging the complete burner
plate. Ask your local dealer and bring the serial number of the appliance.

>>>>12
UK
IRL
Appendix A: Example calculation
Calculation 1:
Calculating horizontal extension fig. 2a:
Flue length C + E = 1m + 1m 2 m
Elbows D = 2m 2 m
Total horizontal extension 4 m
Measure or calculate effective height (Hvert)
FluelengthA 1m
Roof mounted terminal 1 m
Total effective height 2 m
Calculation 2:
Calculation horizontal extension fig. 2b:
Flue length J + L = 0,5 + 0,5 1 m
Elbows K + M = 2m + 2m 4 m
Terminal 1m
Total horizontal extension 6 m
Calculation effective height (Hvert)
Flue length H 1 m
Always check if the calculated situation is allowed (see Appendix B: Flue restrictor)

13 < <<<
UK IRL
Appendix B: Flue restrictor
Determining of the right flue restrictor:
•Calculate the total horizontal- and vertical length of the flue, according to the
calculations displayed above
•Determine according to the table the right flue restrictor size
•When meeting an X, and when the values are outside the table, the combination is
not allowed
•Normally the 30 mm flue restrictor is preinstalled
Horizontal length (m)
Jelling 0
1
2
3
4
5
6
0 X
X
X
X
X
X
X
0,5 X
X
X
X
X
X
X
1 30 0
0
X
X
X
X
1,5 30
30
0
0
0
X
X
2 30
30
30
0
0
0
0
3 40
30
30
30
0
0
0
4 40
40
30
30
30
0
0
5 50
40
40
30
30
30
0
6 50
50
40
40
30
30
30
7 60
50
50
40
40
30
X
8 60
60
50
50
40
X
X
9 60
60
60
50
X
X
X
10 65
60
60
X
X
X
X
11 65
65
X
X
X
X
X
Total effective height (m)
12 65
X
X
X
X
X
X

>>>>14
UK
IRL
Appendix C : Technical specifications
Country UK /
IRL
UK / IRL
UK / IRL
Cat
Appliance type C11 /
C31
C11 /
C31
C11 / C31
Reference gas G20
G30
G31
Input (Nett) kW
6.5
6.5
6.5
Efficiency class 2
2
2
Inlet pressure mbar
20
30
37
Gas rate (15º C / 1013 mbar) l/h
690
200
255
gram/h
500
480
Working pressure mbar
10.0
22.0
24.5
Injector size mm
3x1.50
3x0.9
3x0.9
Reduced input restraint
mm
1.6
0.85
0.85
Pilot assembly SIT160
SIT160
SIT160
Code Nr 51
Nr 30
Nr 30
Flue size mm
Ø 100-150
Ø 100-150
Ø 100-150
Std. Flue restrictor mm
30
30
30
Gas control GV36 GV36
GV36
Connection Nut/olive
8 mm
8 mm
8 mm

15 < <<<
UK IRL
Appendix D: Dimensions Jelling

>>>>16
UK
IRL

17 < <<<
UK IRL

>>>>18
UK
IRL

www.faber.nl - [e-mail]
Saturnus 8 NL - 8448 CC Heerenveen
Postbus 219 NL - 8440 AE Heerenveen
T. [phone]
F. [phone]