Faber Blokhus 40011609-1545 User manual

Blokhus
40011609-1545 Blokhus ENG

Installation Instructions
2
DE
1.6
1.4
1.7
1.5
1.1 1.31.2
A
C
B

Installation Instructions
3
A
B
C
AUX
2.0
1.8
1.9
2.1 2.2
F

Installation Instructions
4
1 Dear customer
Congratulations on purchasing your Faber re a quality product,
which provide you with warmth and atmosphere for many years.
Please read the user manual before using the re. Should, despite
the careful nal checks, a malfunction occur, please contact your
Faber dealer.
 >Pleasenote:Thedataofyourreisavailableinthe 
user manual.
1.1 Introduction
Only have the appliance installed by a qualied installer according
to the gas safety regulations.
Read this installation manual properly.
1.2 Please check
Check the re for transport damage and report any damage
immediately to your dealer.
1.3 CE Declaration
Glen Dimplex Benelux certies that this Faber re complies with the
essential requirements of the gas appliances directive.
Product: gas room heater
Model: Blokhus
Applicable EC directives: 2009/142/EC
Harmonised standards applied: NEN-EN-613
NEN-EN-613/A1
This Declaration is invalid, if without the written permission of Glen
Dimplex Benelux:
• Changes are made to the appliance.
• The re is connected to other exhaust materials than
specied.
2 Safety instructions
• The unit must be installed and checked every year by a
qualied engineer according to these instructions and the
applicable national and local regulations.
• Ensure that the data on the type label matches the local gas
type and pressure.
• The settings and the construction of the re must not be
changed!
• Do not place extra imitation wood or other smouldering
material on the burner or in the combustion chamber.
• The unit is for atmosphere and heating purposes. This means
that all surfaces, including the glass, can be very hot (over
100°C); exceptions to this are the bottom of the re and the
control surfaces.
• Do not place any combustible materials within 0.5 m of the
radiation area of the re.
• Light the re for the rst time and run for several hours on the
highest setting, so that the paint can cure. Provide adequate
ventilation, so that any fumes can disperse ; we recommend
vacating the room during this process
 >Pleasenote.Throughthenaturalaircirculationofthe
 remoistureanduncuredvolatilecomponentsfrom 
 paint,buildingmaterialsandcarpetedoors,etc.are 
 attracted.Thesepartscansettleassootoncold 
 surfaces.Thereforedonotlightthereshortlyafter 
 installation.
3 Installation requirements
3.1 Minimum distances to combustible materials
  aroundthere
• Keep a minimum distance of 20 millimetres to the back wall
and 500 millimetres at the sides.
• When using the extension module keep a minimum distance
of 250 millimetres to the ceiling.
3.2 Fluepipe and terminal requirements
• For the supply of the combustion air and the discharge of the
combustion gases you should always use the Flue materials
specied by Faber.
>Pleasenote:Onlywhenusingthesematerialscan 
 Faberguaranteethesafeandproperoperationofthe 
 appliance.
• The outside of the concentric ue material can heat up to
+/-150°C. Ensure, when penetrating a ammable wall or
ceiling, construction with proper insulation and protection.
Ensure sufcient clearance is maintained.
• Ensure that the concentric ue pipes are supported every
meter, so that the weight of the pipes is not supported by the
re.
• It is not permitted to start directly on the device with
concentric cut down pipe material.
The air supply could then possibly be closed.
3.3 Terminals
The combined supply and discharge can be done both via wall or
through the roof or through an existing chimney.
 >Pleasenote:Verifyifthepositionoftheterminalmeets
 thelocalregulationsregardingventilationopenings.
 Forproperfunctioning,theairsupplyandcombustion 
 gasdischargearenottobeobstructed.Theminimum 
 distancesarespeciedinChapter15.
3.3.1 C11, Wall terminal.
For a facade or wall outlet use a wall terminal. (Fig. 2.2 C11)
3.3.2 C31, Roof terminal.
For a at or pitched roof outlet use a long roof outlet (Fig. 2.2 C31)
3.3.3 C91, Existing chimney.
For an existing chimney use the short chimney outlet with a
diameter of 100/150mm (Fig.2.2] C91).
In this case the existing chimney acts as air inlet an inserted exible
stainless steel pipe discharges the ue gas. The top and the bottom
should be airtight.
Depending on the calculated outlet diameter, use a exible
stainless steel tube of Ø 100mm with CE marking for 600°C.
 >Pleasenote:Theminimumchimneydiameterfora 
 100mmexiblestainlesssteelpipeis150x150mm.

Installation Instructions
5
4 Preparation and installation
instructions
4.1 Gas connection
The gas connection must comply with the applicable local
standards.
We advise using a Ø 15mm gas connection directly from the gas
meter to the appliance, with a shut-off valve in the proximity of the
appliance, which must always be freely accessible.
Position the gas connection so that it is easily accessible at all
times for service, and that the burner unit can be disassembled.
4.2 Electrical connection
The power supply must comply with the applicable local standards.
A wall socket 230VAC/50Hz must be installed near the re.
For power supply make use of the included plug adapter.
See g 1.8 for the wiring diagram of this connection and the LED
Symbio module.
A = LED Symbio module
B = receiver/control unit
C = plug adapter
4.3 Preparingthere
• Remove the re from its packaging.
• To do this unscrew the nut and bolt in the bottom plate
• Remove frame and glass (see Chapter 5) and take the
packaged parts from the re.
• Store frame and glass in a safe place.
• The included wall bracket (g 1.9) is only for use with the
optional extension modules.
See chapter 19 until 21 for the instructions of this extension
modules.
• Prepare the gas connection on the regulator
• When necessary the upper and the lower panels can be
removed.
Therefore loosen the 2 bolts on the inside left and right, lift
the panel a little. The panel can be moved forward now.
(g 1.6 B)
The middle panel is loose, for access to the gas control.
4.4 Positioningthere
• Take the installation requirements into account
(see Chapter 3).
• The re can be levelled with the 4 adjustable feet in the
bottom plate ( g 1.6 C) and by use of a hex wrench #5.
4.5 Installing the Flue materials
• For tting the ue pipe on the re the top plates can be
removed. (g 1.7)
• When penetrating a wall or ceiling the opening must be at
least 5mm larger than the diameter of the ue pipe.
• Horizontal sections should be installed with a slope towards
the re (3 degrees).
• Build the system upwards from the re. If this is not possible
you can make use of an extendable adapter section.
• For truing up the exhaust system use the ½ meter pipe,
which can be shortened and ensure that the inner pipe is
always 2cm longer than the outer pipe.
• Any parts which can be shortened must be secured with a
self-tapping screw
• Wall and roof terminals can also be cut to length.
• Do not insulate but ventilate any built-in ue pipes. (approx.
100cm2).
• When using the optional extension modules see Chapter
19 until 21 for the installation instruction of this modules in
combination with the ue pipes.
5 Removing the glass
• Remove the window frame, push up and pull the bottom
forward. (Fig 1.1 and 1.2)
• Remove all glass clamps and remove the glass.
( Fig 1.3 and 1.4)
• Placing the glass goes in reverse order
 >Note:Removethengerprintsfromtheglassthesewill
 burninandcannotberemovedafterthereisused
6 Placing the decorative material
It is not allowed to add different or more materials to the combusti-
on chamber.
Always keep the pilot burner free from decorative material!
6.1 Placing the imitation logs
• Place the glass panel (Fig 2.0 F) on the bottom in the gaps
left and right.
• Spread the glass fragments over the glass panel (one layer)
and cover these with part of the vermiculite supplied (the
amount of vermiculite affects the intensity of the glow effect
and can be done according to your own discretion)
• Place the imitation logs. Make sure that the logs are properly
connected to the tube burners and rest on the bottom of the
re.
If necessary remove glass fragments and/or vermiculite
underneath the burners. (see g. 2.1 or the supplied
instruction card).
• Spread the rest of the vermiculite and the chips over the
bottom of the burning chamber. Ensure that the air openings
are not covered.
Start the re as described in the user manual. Check the appearan-
ce of the ames and for burning against the vermiculite.
7 Checking the installation
7.1 Checking the ignition of the pilot burner and main
burner
  Lightthereasdescribedintheusermanual.
• Check that the pilot ame is not covered by chips and/or an
imitation log.
• Check the ignition of the main burner on full and low setting.
(ignition must be smooth and quiet).
7.2 Checking for gas leaks
Use a gas leak nder or spray to check all connections and pipes
for gas leakage.

Installation Instructions
6
7.3 Checking the burner pressure and primary
pressure
Check that the burner pressure and primary pressure match the
information listed in the manual, Chapter 14 Technical specicati-
ons.
Measuring the primary pressure:
• Close the shutoff valve.
• Turn measuring nipple D (Fig. 1.7) some turns open and
connect a measuring hose to the gas regulator.
• Take this measurement at highest setting of the re and when
the re is set to pilot light.
• Do not connect the unit if the pressure is too high.
Measuring the burner pressure:
Check the burner pressure only with proper primary pressure.
• Turn measuring nipple E (Fig. 1.7) some turns open and
connect a measuring hose to the gas regulator.
• The pressure must correspond to the value indicated in the
technical specications of this manual. In case of deviation
contact the manufacturer.
 >Pleasenote:Closeallpressuremeasuringnipplesand
 checkforgasleakage.
7.4 Checkingtheameimage
Let the re burn for at least 20 minutes at highest setting and check
the ame for:
1. Flame distribution
2. Colour of the ames
If one or both points are not acceptable then check:
• The log set layout and/or the amount of chips on the burner.
• The pipe connections for leaks (in case of blue ames).
• Whether the correct Restrictor is tted.
• The outlet.
- Wall terminal right side up
- Roof terminal on the right position
- If the maximum horizontal ue lengths is not exceeded.
8 Instructions for client
• Recommend that the unit should be checked annually by a
qualied specialist to ensure the safe use and to guarantee a
long service life.
• Give advice and instructions on care and cleaning of the
glass. Highlight the danger of burnt-in ngerprints.
• Instruct the customer on the operation of the unit and the
remote control, setting the receiver.
• Handover to customer:
- Installation instructions
- User manual
- Log set instruction card
9 Annual maintenance
9.1 Checking and cleaning:
• Check and clean if necessary after verication:
- The pilot light
- The burners
- The combustion chamber
- The glass
- The ceramic logs for breakages.
- The ue system.
• Replace, if necessary:
- Chips/vermiculite
- Glass fragments
9.2 Cleaning the glass
Most deposits can be removed with a dry cloth. Clean the glass
with a ceramic hob cleaner.
 >Pleasenote:Avoidngerprintsontheglass.These 
 cannotberemovedaftertheyareburntin!
Now carry out the checks described in Chapter 7 “Checking after
installation”.
10 Conversion to other gas type
The conversion to a different gas type may only be performed by a
qualied installer/dealer.
10.1 Conversion from natural gas to propane
(or vice versa)
This can only be done by replacing the burner. To do so, please
contact your dealer.
Specify with your order always the type and serial number of the
device.

Installation Instructions
7
11 Flue calculation
A simple way to calculate whether the exhaust conguration is
possible in combination with your re, use the free “Faber Flue App”
and download from:
INTERNET:
BlackBerry, Android, PC (with Google Chrome browser)
APP store:
iPhone, iPad and Mac.
Google Play:
Android smartphones and Android tablets.
Alternatively use the exhaust calculation sheet (see chapter 13).
The alternatives of outlet lengths and any restrictors are set out in
the restrictor table (see 11.1). In the table we work with Start Length
(STL) Total Vertical Height (TVH) and Total Horizontal Length (THL).
• Start Length (STL)
This is the rst part that is placed on the re and represents a
certain value (See chapter 12, g.12.1, 12.2 and 12.3 A, N, F).
This value is in the top row of the table.
• Total Vertical Height (TVH)
TVH is the difference in height measured from the top of the re to
the outlet; it can be measured or determined from the building plan.
For clarication see the TVH indication in the drawings. (Fig. 12.1,
12.2 and 12.3)
• Total Horizontal Length (THL)
THL is the Total Horizontal Length and consists of elbows and pipes
which are entirely in the horizontal plane. Elbows I, K and Q and
the elements H, J, L, M, P and R (Fig. 12.2 and 12.3).
• Horizontal length
The horizontal length consists of the elements H, J, L, M, P and R
(Fig. 12.2 end 12.3).
• Elbows 90° in the horizontal plane
Horizontal bends are bends which are entirely in the horizontal
plane (Fig. 12.1, 12.2 and 12.3 I, K and Q).
• Bends 45° or 30° in the horizontal plane
Horizontal bends are bends which are entirely in the horizontal
plane
• Bends
Elbows 90° vertical to horizontal plane
These are 90° elbows, which proceed from horizontal to vertical
(Fig. 12.2 and 12.3 G, O and S)
• Bends 45° or 30 °vertical to horizontal plane
These are 30° or 45° bends with a vertical offset of less than 45°
(Fig.12.1 B and D).
• Pipes under a tilt angle:
These are pipes which are vertically ascending at an angle of 30°
or 45°. (Fig. 12.1 C). Fill in only in combination with at least 2 x 30
or 45° bends in the vertical part.
• Table:
See the table at the right vertical (TVH) and horizontal length (THL).
For “x” and if the values are outside the table, then the combination
is not allowed. Only then adjust the TVH or THL.
If a value is indicated, check that the calculated STL value is not
lower than indicated in the table. In this case STL must be adjusted.
The found value indicates the width of the restrictor (“0” means no
restrictor). Standard is a restrictor of 30mm installed. (Fig.1.5).

Installation Instructions
8
STL
TVH
THL
STL
02 0,5 1 1 1 1 1
TVH 0 1 2 3 4 5 6 7 8 9 10
THL
0
x
x
x
x
x
x
x
x
x
x
x
0,5
x
x
x
x
x
x
x
x
x
x
x
1
30
0
0
x
x
x
x
x
x
x
x
1,5
30
30
0
0
0
x
x
x
x
x
x
2
30
30
30
0
0
0
0
x
x
x
x
3
40
30
30
30
0
0
0
x
x
x
x
4
40
40
30
30
30
0
0
x
x
x
x
5
50
40
40
30
30
30
0
x
x
x
x
6
50
50
40
40
30
30
30
x
x
x
x
7
60
50
50
40
40
30
30
x
x
x
x
8
60
60
50
50
40
30
0
x
x
x
x
9
60
60
50
50
40
30
0
x
x
x
x
10
65
60
50
50
40
30
0
x
x
x
x
11
65
60
50
40
30
0
0
x
x
x
x
12
65
60
50
40
30
0
0
x
x
x
x
13
65
60
50
40
30
0
0
x
x
x
x
14
65
60
50
40
30
0
0
x
x
x
x
15
65
60
50
40
30
0
0
x
x
x
x
16
65
60
50
40
30
0
0
x
x
x
x
17
65
60
50
40
30
0
0
x
x
x
x
18
65
60
50
40
30
0
0
x
x
x
x
19
65
60
50
40
30
0
0
x
x
x
x
20
65
60
50
40
30
0
0
x
x
x
x
21
65
60
50
40
30
0
0
x
x
x
x
22
65
60
50
40
30
0
0
x
x
x
x
23
65
60
50
40
30
0
0
x
x
x
x
24
65
60
50
40
30
0
0
x
x
x
x
25
65
60
50
40
30
0
x
x
x
x
x
26
65
60
50
40
30
x
x
x
x
x
x
27
65
60
50
40
x
x
x
x
x
x
x
28
65
60
50
x
x
x
x
x
x
x
x
29
65
60
x
x
x
x
x
x
x
x
x
30
65
x
x
x
x
x
x
TVH
11.1 Restrictor table
Starting length (STL) Vertical (TVH) and Horizontal (THL)

Installation Instructions
9
12 Examplesuematerials
fig. 12.1 fig.12.2
fig. 12.3

Installation Instructions
10
Value
0,2
0,5
1
1,5
2
0,1
0,2
1
0
……………………..
rounded value
……………. meter
Part number xvalue result
Total Length in meters ……… x1……………..
90° Bend, vertical to
horizontal
……… x0,4 ……………..
45° Bend, vertical to
horizontal
……… x0,2 ……………..
90° Bend in horizontal
direction
……… x1,5 ……………..
45° Bend in horizontal
direction
……… x1……………..
flue pipes at an angle
in meters
……… x0,7 ……………..
……………+ ………………….. meter
Value
Starter length (STL)
First part on top of the appliance
Flue length from 0,1m till 0,45m
Flue length from 0,5m till 0,90m
Flue length from 1m till 1,4m
Flue length from 1,5m till 2m
Flue length 2m or more
Bend 90°
Bend 45°, 30° or 15°
Roof terminal
Wall terminal
Calculation
Total
rounded value
Total Vertical Height (TVH)
measured height
…………………………………………………… meter
Total Horizontal Length (THL)
13 Calculation sheet

Installation Instructions
11
found value
………………………………
………………….. mm
mark
Install the air restrictor plate, see installation manual 0,1
Install adapter 100/150 direct on top of the fire 0,2
In case of wall terminal, install adapter 100/150 before the last
bend, incase of roof terminal just before the terminal. 0,3
In case of roof terminal (always size 100/150) install the 100/150
adapter just before the terminal.
Wall terminal 130/200
0,4
Restrictor size = Value for the comma
Extra information = Value behind the comma
Search in the table at TVH and THL and enter the value that is found.
If the detected value is a number, check whether the completed STL is higher or equal to the value in the table.
Is the STL value lower as specified in the table then the installation is not possible.
Solution: Start length to low, see for the minimum length in the top row of the table.
Is the found value X, then the installation is not possible.
Solution: Change the TVH or THL.
Results

12
Installation Instructions
14 Technical data
II2H3+ II2H3+ II2H3+
Type appliance C11/C31/C91 C11/C31/C91 C11/C31/C91
Reference gas G20 G30 G31
Input kW 6,5 6,5 6,5
Efficiency class 2 2 2
NOx-class 5 5 5
Inlet pressure mbar 20 30 37
Gas rate m³/h 0,690 0,200 0,255
(at 15º C and 1013 mbar) gr/h - 500 480
Burner pressure at full mark mbar 10 22 24,5
Injector main burner mm (3x) 1,50 (3x) 0,90 (3x) 0,90
Reduced input restraint mm 1,6 0,85 0,85
Pilot flame SIT160 SIT160 SIT160
Code pilot flame injector Nr.51 Nr.30 Nr.30
Diameter outlet/inlet mm 100/150 100/150 100/150
Gas controle valve GV60 GV60 GV60
Gas connection 3/8" 3/8" 3/8"
Electrical connection V230 230 230
Batteries receiver V(4x) 1,5 AA (4x) 1,5 AA (4x) 1,5 AA
Batteries remote V(2x) 1,5 AAA (2x) 1,5 AAA (2x) 1,5 AAA
Gas category

Location Position outlet Distance mm
D Under a gutter 500
E Under a roof edge 500
F Under a carport or balcony 500
G Vertical downpipe 300
H Inside and outside corners 500
J From wall surface to a wall outlet 1000
K Two gable outlets against over each other 1000
L Distance between two roof outlets 450
M Two roof outlets above each other on a pitched roof 1000
N Two gable outlets next to each other 1000
Short roof terminal.
Only for existing
Chimney connection
Extension pipe over roof
13
Installation Instructions
15 Terminal position
 >Pleasenote:Theserulesapplyonlyfortheproper 
 functioningoftheunit,forventilationandenvironmental
 protectionyouneedtocomplywiththeapplicablerules
 asdenedinthebuildingregulations.

14
Installation Instructions
16 Troubleshooting guide
NO
YES
NO
NO
NO
YES
NO
YES
NO
-Learn a new code for remote.
- Battery remote.
-Battery receiver.
-Faulty adapter.
-Faulty receiver.
Light the pilot flame with
the remote, beep every
second?
No beep
Low battery
receiver.
-See inst. manual.
-1x 9V Alkaline.
-4x 1.5V AA Alkaline.
-Replace 6V adapter.
- Replace the receiver.
Clearly audible click
from the solenoid in
the gas valve?
-HT lead and sparking plug.
- Check the distance between
sparking plug and pilot top?
-Insulate the HT lead.
- Cut of a small piece from the
sparking plug.
-Tie-wraps removed?
- Cable is free from any metal parts?
4x 1.5V AA Alkaline
- Thermocouple circuit is
interrupted, check:
-8 wire cable from receiver
to the gas valve.
-If the wire on the bottom
of the gas valve is not
broken or stuck and makes
a ground contact.
- Motor gas valve doesn't
work.
- Micro switch on gas valve
doesn't work.
3 short
beep's
1 long
beep
Faulty solenoid gas valve. Replace the gas
valve.
Replace faulty
parts.
Every second a spark? Check:
Pilot lights? - Check power supply of the receiver.
-Air in the gas tube.
- Clean the pilot burner, primary air opening, flexible gas tube
and pilot injector.
-Check inlet pressure?
- Faulty solenoid?
(Clearly audible click from the solenoid in the gas valve)

15
Installation Instructions
YES
NO
NO
NO
YES
NO
YES
NO
NO
NO
NO
YES
NO
Pilot lift, thermocouple not
in pilot flame anymore.
Pilot stays lit
- Short circuit in the
thermocouple circuit.
- Faulty solenoid.
- Check the complete
wiring of thermocouple
circuit.
- Replace the gas valve.
Main burner starts
automatically?
- Knob A must be in the
ON position.
-Inlet pressure still ok?
Main burner
stays on?
Solenoid drops out while
motor is turning and gives 3
beep signals.
-Gasket between pilot burner is
leaking?
-Gasket between burner unit is
leaking?
- Glass seal is leaking?
- Flue parts aren't 100%
connected? (check flue system)
Replace batteries in the receiver.
Check the distance from
thermocouple to pilot flame?
Measure the mvolts over the
thermocouple, required min.
4mvolts over black and ground
contact.
Flame stays blue, lift from
the burner and fire switch
of?
-Check flue calculation.
(horizontal length to long?)
- Correct flue restrictor?
- Flue parts not correct installed?
- Wall/roof terminal blocked?
The flames are yellow
after 10/15 minutes?
Second thermocouple
(if present) isn't heated by
a flame from the
mainburner.
- Faulty second thermocouple (if present?)
-Check mvolts!
Min 1.2 mVolt
Min. 4 mV

16
Installation Instructions
YES
NO
YES
NO
YES, the fire works OK
Fire can be switched
off with the remote?
- Check complete wiring
about thermocouple circuit.
-Replace faulty parts.
- RESET the receiver.
- Gas vlave broken, poor or
loose contact.
- Short circuit in wiring.
- Install a ground cable from
the gas valve to the
appliance.
Optional:
Step burner function can
be turned ON and OFF.
(only with remote)
- RESET the receiver
- Check the wiring from
solenoid valve to receiver.
- Faulty solenoid valve.
- Faulty receiver.
-Repaire the wiring.
-Replace solenoid valve.
-Replace receiver.

17
Installation Instructions
17 Dimensional drawings
17.1 Blokhus
17.2 Position gas connection

18 Instruction extension Module(s)
18
Installation Instructions

19
Installation Instructions
19 Instructions
19.1 Requirements
• The distance to the ceiling must be at least 250mm.
• When a single module is used in combination with double
module(s), the single must be installed on top.
• The back panel of the double module has cut outs which can
be removed in case of a wall terminal or back outlet. (see
dimensional drawings)
• The re can be tted to the wall by using the included wall
bracket. (Photo 3)
19.2 Montage
Fire:
• Remove the top plate and the rear inlay part. Replace these
back on the top module after installation.
Extension module(s):
Preparation:
• Remove the module(s) from its packaging.
• Loosen screws A on the inside (Photo 1) to remove the
panels.
• If necessary the back panel(s) can be removed by loosening
scews B (Photo 1).
• Remove the upper panel of the re by loosening screws A.
Montage:
• Place and screw the rst extension module on the re with
the included screws and nuts. (Photo 2)
• Install the rst ue part on the re.
• If necessary t the back panel with the screws B.
• Place the panels back and eventually lock these with the
screws A.
• The other modules can be tted in the same way.
• If necessary the complete re can be tted to the wall with
the wall bracket. (Photo 3)
The screws for xing on the re are included, the screws for
xing on the wall not. (Is depending
of the wall structure).
B
B
A
A
1
2
3

20
Installation Instructions
20.2 Extension module double
20 Dimensional drawings
20.1 Extension module single