Fagor AD?120CW User manual



SERVICEMANUAL
**********
2013
DOORSTYLEDISHWASHER








































DOORSTYLEDISHWASHER



Model:AD‐120CW



ForCustomerService:Call1‐866‐GOFAGOR–www.fagorcommercial.com| P.II
Contents
SPECIFICATIONS...................................................................................................................................................3
AD–48W...............................................................................................ERROR!BOOKMARKNOTDEFINED.
AD‐64CW..............................................................................................ERROR!BOOKMARKNOTDEFINED.
AD–72W...............................................................................................ERROR!BOOKMARKNOTDEFINED.
INSTALLATION......................................................................................................................................................4
VISUALINSPECTION.........................................................................................................................................4
INSTALLATIONDIAGRAMS...............................................................................................................................4
DATAPLATE..........................................................................................................................................................4
POSITIONING...................................................................................................................................................5
WATERINSTALLATION.........................................................................................................................................6
REQUESTEDQUALITYOFTHEWATER.............................................................................................................7
WATERDRAINAGEINSTALLATION.......................................................................................................................7
ELECTRICALCONNECTION...................................................................................................................................8
TRANSFORMATIONOFPHASES..................................................................ERROR!BOOKMARKNOTDEFINED.
INSTALLATIONCHECKLIST....................................................................................................................................9
OPERATION.......................................................................................................................................................10
TURNINGTHEMACHINEON.........................................................................................................................10
PREPARINGTHEMACHINE...........................................................................................................................10
WASHING......................................................................................................................................................10
DRAININGANDCLEANING................................................................................................................................11
DETERGENTCONTROL......................................................................................................................................11
PREPARINGTHEWARE......................................................................................................................................14
DELIMING......................................................................................................................................................14
TROUBLESHOOTING..........................................................................................................................................15
ELECTRICALDIAGRAMS.....................................................................................................................................18
WIRINGSCHEMATICS...................................................................................................................................20
RECOMMENDEDSPAREPARTS...................................................................ERROR!BOOKMARKNOTDEFINED.
LIMITEDWARRANTY.........................................................................................................................................21




ForCustomerService:Call1‐866‐GOFAGOR–www.fagorcommercial.com| P.3
SPECIFICATIONS
MODEL:AD‐120CW

PERFORMANCE/CAPACITIES
CapacitiesHeatingElements
Racksperhr.:60Electricwashtankheater:4.5Kw
Dishesperhr.:1500Electricboosterheater:12Kw
WashTank:11.8gal./44.6liters

WaterConsumption/RequirementsOperatingCycles
Gallonsperhr.(Max.use):48gal./181litersWashtime(Seconds):3settings(35,55,100)
Gallonspercycles:.8gal./3.02litersDwell(Seconds):5
Inlettemperature(Optimum):140ºF/60ºCRinsetime(Seconds):15
Flowrinsepressure:15–25psiTotalTime(Seconds):3settings(55,75,120)
 
WashPumpMotorDimensions/Shipping
Motor(hp):(2)1hpWidth:281/4”/717mm
 Depth:32”/813mm
Temperatures Height:62”/1575mm
Wash:150ºF/66ºC Maxclearancefordishware16½”/419mm
Rinse:190ºF/88ºC Rack:20”x20”/500mmx500mm
 Shippingweight:330lbs./150kg
 Shippingvolume(cu.ft.):32

TECHNICALSPECIFICATIONS

TotalPowerConsumptionBoilerPowerConsumption
VoltsAmpsPower(KW)VoltsAmpsPower(KW)
208/60/347.614.4208/60/332.29.8
220/60/350.116.1220/60/333.811
240/60/353.219.2240/60/335.413.1
PumpPowerConsumption
VoltsAmpsPower(KW)
208/60/35.21.2
220/60/35.41.2
240/60/361.2

TotalPowerConsumption BoilerPowerConsumption
VoltsAmpsPower(KW)VoltsAmpsPower(KW)
208/60/175.114.4208/60/152.29.8
220/60/179.116.1220/60/154.911
240/60/185.819.2240/60/159.413.1
PumpPowerConsumption
VoltsAmpsPower(KW)
208/60/15.20.9
220/60/15.41.0
240/60/161.2



ForCustomerService:Call1‐866‐GOFAGOR–www.fagorcommercial.com| P.4
INSTALLATION

VISUALINSPECTION
Beforeinstallingtheunit,checkthepackageandmachinefordamage.Allmachineshavebeentested,
inspectedandpackedatthefactoryandisexpectedtoarrivetoyouinnew,undamagedcondition.Visually
inspecttheexteriorofthepackage.Anydamageshouldbenotedandreportedtothedeliveringcarrier
immediately.Ifdamaged,openandinspectthecontentswiththecarrier.

Intheeventthattheexteriorisnotdamaged,yetuponopeningthereisconcealeddamagetothe
equipment,pleasenotifythecarrier.Notificationshouldbemadeverballyaswellasinwrittenform.Requestan
inspectionbytheshippingcompanyofthedamagedequipment.Also,contactthedealerthroughwhichyou
purchasedtheunit.

INSTALLATIONDIAGRAMS



W=Waterinlet R=TerminalBlock
D=Drainhose V=Vacuumbreaker
C=Electrical M=PressureGauge

  Fig.1


ForCustomerService:Call1‐866‐GOFAGOR–www.fagorcommercial.com| P.5
DATAPLATE

Thedataplateinlocatedononesideofthemachine.Undernocircumstancesshouldthedataplatebe
removedfromtheunit.Thedataplateisessentialtoidentifytheparticularfeaturesofyourmachineand 
isofgreatbenefittoinstallers,operatorsandmaintenancepersonnel.Itisrecommendedthat,intheevent
thedataplateisremoved,youcopydowntheessentialinformationinthismanualforreferencebefore
installation.











Anytransformationsorchangesmadeonthemachinesduringinstallationshouldbereflectedonthedata
plateorusingalabelasbelow:





POSITIONING

Levelingandadjustingtheheightoftheapplianceisdonebyturningthelevelingstandstothedesireheight.
Ensurethattheunitislevelbeforemakinganyconnections(Fig.2).








Fig.2




 




Totalloadatindicated
FI‐48W
FI‐64WFI‐72W




ForCustomerService:Call1‐866‐GOFAGOR–www.fagorcommercial.com| P.6
WATERINSTALLATION

Waterinstallationiscarriedoutasshowninfigures3and4.Thehotwaterlinetothedishwashermust
providebetween25
±5
psiofwaterpressure.Thehotwaterheatershouldbesettodeliver140F(notlower
than120°F)watertemperaturetothedishwasherforbestresults.Use¾”coppertubinginletline.













Fig.3


S=Gatevalve
F=Filter
H=Hose
E=Fillvalve
M=PressureGauge
R=3/4”Copper
V=Vacuumbreaker
T=Lid


CAUTION:Donotconfusestaticpressurewithflowpressure.Staticpressureisthelinepressureina“no
flow”condition(allvalvesandservicesareclosed).Flowpressureisthepressureinthefilllinewhenthe
solenoidvalveisopenedduringthecycle

THEDISPLAYOFTHEPRESSUREGAUGESHALLBECLEARLYVISIBLEOFTHEOPERATOROFTHEMACHINE.THE
GAUGESHALLHAVEINCREMENTSOF1psi(7kpa)ORSMALLERANDSHALLBEACCURATETO±2psi(±14kpa)IN
THE20psi(103‐172kpa)RANGES.IFTHEGAUGEISLOCATEDUPSTREAMOFTHECONTROLVALVE,ITSHALLBE
MOUNTEDINANACCESSIBLEVALVEWITHA¼INIRONPIPESIZECONNECTION.

Ifthewaterpressureislessthan20psi(1.4kg/cm
2
),installationofawaterpumpisrequiredasshowninFig.
4.Inareaswherethepressurefluctuatesorisgreaterthantherecommendedpressure,itissuggestedthata
waterpressureregulatorbeinstalled.











S=Stopcock
F=Filter
H=Hose
E=Electrovalve
B=Electropump
M=Manometer
R=¾”Co
pp
er


ForCustomerService:Call1‐866‐GOFAGOR–www.fagorcommercial.com| P.7
REQUESTEDQUALITYOFTHEWATER

‐Hardness:5‐10ºF
‐Conductivity200‐2000µS
‐pH6.5–7.5
‐Chloride’sconcentration<150mg/litre
‐Chlorine0.2‐0.5mg/litre
‐Impurities<0,08mm


Itisnecessarytoremoveallforeigndebrisfromthewaterlinethatmaypotentiallygettrappedinthevalves
orcauseanobstruction,priortoconnectingtothemachine.

Useonlythesuppliedhoses(3/4”Femalehoseconnector)atthewaterconnections.Failuretodosomay
resultindamagetothesolenoidvalvethreadsandleaking.Tightenbyhand.Connectthebentsideofthehose
tothemachine.Adaptorsuppliedfor¾”femalegardenhoseconnection.

FORHARDWATERSUPPLIESWITHAHARDNESSOFOVER2GRAINSOR10ºFANDPHBEYONDTHERANGE
OF7.0–8.5,AWATERCONDITIONERMUSTBEINSTALLED.

Slowlyturnonthewatersupplytothemachineaftertheincomingfilllineandthedrainlinehavebeen
installed.Checkforanyleaksandrepairasrequired.Allleaksmustberepairedpriortoplacingthemachinein
operation.
WATERDRAINAGEINSTALLATION

AttachthedrainhoseasshowninFig.5.Itisrecommendedtoaffixasiphonpipetopreventodors.All
pipingfromthemachinetothedrainmustbeaminimum1‐1/2”I.P.S.Thereshouldalsobeanairgapbetween
themachinedrainlineandthedrain.Fornaturaloverflowefficiencyusefloordrain.

















Fig.5
23/8"
D=Drainhose
C=Draincollector
A=AirGap
F=ScrapBasket


ForCustomerService:Call1‐866‐GOFAGOR–www.fagorcommercial.com| P.8
ELECTRICALCONNECTION

Toaccesstotheelectricalconnectionstrip(R)(Fig.1),removethefrontpanel.Connectthewiresasshown
infigure6.Insertthepowercordthroughthecordholder(C)(Fig.1)andmakesuretoleaveenoughcable.
Tightentheconnections.
Leavefree39”ofthepowercordfromthereartofacilitatecleaningofthelocationofthedishwasher.
Installacircuitbreakerinaccordancetorequiredconsumptionguidelinesanddataplate.
Themachinemustbegrounded.
BK
GY
Y/G
BK, BR,GY
BL
1N ~ 230V.
Y
G
BK BR GY
CT
R
S
T
N
BR
BR
12 1
GY
BL
3 ~ 220 V.
Y
G
CT
R
S
T
N
BR
BK
12
1
Prensa estopas
Rc: 12 Kw.
R-033002
2
2
1N
Remove
1x Z683097 16mm
²
3x 683069 16mm ²
Install
2xR263003 35mm
²
BK, BR,GY
BK
BK
BR BK
BR GY
GY
GY
BK BR GY BR
GYBK
BR
GY
BR
BK
3 -PHASE 1-PHASE
THANK ELEMENT 3-PHASE & 1-PHASE WIRING SCHEMATIC
TERMINAL BLOCK
TANK CONTACTIOR
Z203050
L1
L2
L3
L1
L2
GROUND GROUND
Legend
Wire Bundle "1" is
idintified as a thicker wire
with a Blue wire incorporated
BR Brown
BK Black
GY Gray
BL Blue
YYellow
G Green
1



WARNING:ElectricalShockHazard

Itisthepersonalresponsibilityandobligationofthecustomertocontactaqualifiedelectriciantoassure
thattheelectricalinstallationisadequateandisinconformancewiththeNationalElectricalCode,ANSI/NFPA
70–latesteditionandalllocalcodesandordinance.



ForCustomerService:Call1‐866‐GOFAGOR–www.fagorcommercial.com| P.9
INSTALLATIONCHECKLIST


CHECKOFFTHEFOLLOWINGITEMSASTHEYARECOMPLETEDBEFOREPROCEEDINGTOOPERATEORSERVICETHE
DISHWASHER.

Hasthedishwasherbeenproperlyleveled?

Hastheservicevoltagebeencheckedtoensurethatitmeetsthe
requirementslistedonthedishwasherspecifications(Page2)?

CircuitBreakersize______Voltage______Phase_______ExistingorNewelectricalinstall_______

Hasthedishwasherbeenproperlygrounded?

Aretheelectricalconnectionsandplumbingpipestighteningtopropertorquelevels?

Hasbeeninstalledwiththesuppliedwaterhose?Ifnot,Specifyspecsofthewaterhoseinstall

Thread_____Size______Brand______

Flushwatersupplylinebeforeopeningwatervalve

Isthewatervalveopen?

Istheincomingwatersupplyat20‐25psi?

Verifywaterhose,drainhoseandchemicalhosesarenotkinked?

Isthehotwatersupplyattheoptimumtemperature(140ºF)?Ifnot,listwatertemperature_______ °F

Isthewaterhardness≤2.0gpg/34.2ppmandPHlevel7‐8.5ph?

Hasthedrainplumbingbeeninstalledaccordingtotheinstructionsinthismanual?

Heightofthedrainhose______Airgapsize_______

Wasthedraininstalledtoagarbagedisposal?Ifyes,hasbeeninstalledabackflowsafetyincasethegarbagedisposalfail?
____Damagestoadrainpumpduetoafailureofagarbagedisposalwillnotbecoveredunderwarranty

IstheoverflowtubewiththeO‐ringfittedinitspositioninsidethetank

Isthedetergentforcommercialdishwashers?

Haveyouadjustedtheamountofdetergent/rinsegoingtothemachine?____Adjustmentsondetergent/rinsepumparenot
coverunderwarranty.Pleaserefertopage18forinstructions.

InordertovalidateyourwarrantythischecklistmustbereturntoFagoralongwiththeproductregistrationcard.

MODELNO.__________________________
SERIALNO.___________________________
INSTALLATIONDATE___________________
SERVICEREP.NAME___________________
PHONENº___________________________
Registrationcanbecompletedbymail,phone,andfaxoronthe
websitewww.fagorcommercial.com
Fax:3057790173
13105NW47Ave.OpaLocka,FL33054
[email protected]


ForCustomerService:Call1‐866‐GOFAGOR–www.fagorcommercial.com| P.10
OPERATION

















Fig.9


TURNINGTHEMACHINEON

Pressandholdthepowerbutton(1)forfiveseconds.LED#2willlitupandthemachinewillstartfillingup
withwater.

PREPARINGTHEMACHINE

Afterthemachinehasfilleditwillstartheatinguptherinsetankandthewashtank.Themachineisreadyto
washwhentherinsethermometer(9)indicates180ºF(83˚C)andthetankthermometer(10)160ºF(71˚C).
Itistheuser’sresponsibilitytowaituntiltheminimumtemperaturesaredisplayedbeforeputtingthemachine
towash.

WASHING

NOTE:AllmodelsarefittedwithThermo‐stop.Thetemperatureoftheincomingwatershouldbehigher
than120°F/50ºC.(Idealtemp.140°F/60ºC)Ifitislower,themachine'scapacitymaybeaffectedandyoumay
haveextendedcycles.

Thereare3washingcyclesformodelsdescribedbefore:P1(3),P2(5)andP3(7)of60,90and180seconds
respectively.(Fig.7).LED’snumbers4,6and8indicatethatthemachineisworking;dependingonselected
programme,oneorotherledwillswitchon.Ifyoustartyourdishwasherpriortoyourboosterheater(9)
reachingaminimumof180ºF(83ºC),YOUWILLHAVEANEXTENDEDWASHCYCLE!
109
2
1
3
7
8
456