Fagor FI-200W L User manual

SERVICE MANUAL
*********
RACK CONVEYOR DISHWASHERS
April, 2009
Models: FI-200W L
FI-200W R
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0TABLE OF CONTENTS
0 TABLE OF CONTENTS _____________________________________________________ 1
1 SPECIFICATIONS __________________________________________________________ 2
2 INSTALLATION ___________________________________________________________ 3
2.1 VISUAL INSPECTION __________________________________________________ 3
2.2 INSTALLATION DIAGRAMS ____________________________________________ 3
2.3 DATA PLATE _________________________________________________________ 4
2.4 POSITIONING _________________________________________________________ 4
2.5 WATER INSTALLATION________________________________________________ 4
2.6 WATER DRAINAGE____________________________________________________ 6
2.7 ELECTRICAL CONNECTION ____________________________________________ 6
2.8 CHEMICAL AND TABLE LIMIT SWITCH CONNECTIONS___________________ 7
3 INSTALLATION / START UP CHECKLIST_____________________________________ 9
4 USE _____________________________________________________________________ 10
4.1 USE OF THE APPLIANCE ______________________________________________ 10
4.2 ADVICE ON HOW TO WASH CORRECTLY_______________________________ 11
5 MAINTENANCE __________________________________________________________ 13
6 CLUTCH AJUSTMENT_____________________________________________________ 14
7 TROUBLESHOOTING _____________________________________________________ 15
8ELECTRICAL DIAGRAM __________________________________________________ 18
9COMPONENTS ___________________________________________________________ 19
10 WIRING SCHEMATIC _____________________________________________________ 20
11 RECOMMENDED SPARE PARTS____________________________________________ 21
12 FAGOR COMMERCIAL LIMITED WARRANTY _______________________________ 22
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death. Read this manual thoroughly before installing or servicing this
equipment. We recommend all service performed by an authorized service technician. Follow the
instructions and guidelines to ensure that your warranty remains in effect.
FOR START UP OF THE MACHINE GO THROUGH POINTS 3, 4 AND 5, IN ORDER TO
BE SURE THAT THE INSTALLATION HAS BEEN DONE PROPERLY AND IN ORDER TO
FAMILIARIZE THE ENDUSER WITH THE MACHINE REGARDING USE AND
MAINTENANCE OF THE MACHINE.
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1SPECIFICATIONS
PERFORMANCE/CAPACITIES
Capacities Heating Elements
Racks per hr.:150 Electric wash tank heater: 12 Kw
Dishes per hr.: 3750 Electric booster heater: 36 Kw
Glasses per hr.: 5400
Wash Tank: 15 gal. / 55 liters
Water Consumption / Requirements Venting Requirements
Gallons per hr. (Max. use): 119 gal. / 450 liters Load: 200 cfm
Inlet temperature: 140ºF Unload: 400 cfm
Flow rinse pressure: 15 - 25 psi Total: 600 cfm
Wash Pump Motor Dimensions / Shipping
Motor (hp): (2) 1 hp Width: 50” / 1270 mm
Depth: 37” / 940 mm
Temperatures Height: 78” / 1981 mm
Wash: 160ºF / 71ºC Max clearance for dishware: 18” / 457 mm
Rinse: 190ºF / 88ºC Rack: 20” x 20” / 500mm x 500mm
Shipping weight: 657lbs. / 298 kg
Shipping volume (cu. ft.): 83
TECHNICAL SPECIFICATIONS
Total Power Consumption Boiler Power Consumption
Volts/Hz/Ph Amps Power (KW) Volts/Hz/Ph Amps Power (KW)
208/60/3 112.2 40.4 208/60/3 82 29.4
220/60/3 118.7 45.2 220/60/3 86.6 33
240/60/3 129.5 53.8 240/60/3 94.5 39
Pump Power Consumption
Volts/Hz/Ph Amps Power (KW)
208/60/3 5.6 0.96
220/60/3 5.9 1.08
240/60/3 6.5 1.28
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2INSTALLATION
2.1 VISUAL INSPECTION
Before installing the unit, check the package and machine for damage. All machines have been
tested, inspected and packed at the factory and is expected to arrive to you in new, undamaged
condition. Visually inspect the exterior of the package. Any damage should be noted and reported
to the delivering carrier immediately. If damaged, open and inspect the contents with the carrier.
In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the
equipment notify the carrier. Notification should be made verbally as well as in written form.
Request an inspection by the shipping company of the damaged equipment. Also, contact the
dealer through which you purchased the unit.
2.2 INSTALLATION DIAGRAMS
FI-200 LW
D1
A1
L
E
C
L
E
A1
D1
38 1/2 "
14 1/2 "
29 1/2 "
74 3/4 "
55 1/8"
33 1/2 "
4 "
56 3/4 "
25 1/5 "
27 1/3"
46 1/2 "
9 1/2 "
7 1/8"
33 1/2 "
30 3/4 "
17 1/3 "
26 "
5 1/8 "
FI-200 LW+EV
D1
A1
L
E
C
L
E
A1
D1
25 1/5 "
27 1/3 "
8 1/2 " 8 1/2 "
66 1/6 "
E.V. E.V.
10 5/6 "
38 1/2 "
14 1/2 "
29 1/2 "
74 3/4 "
55 1/8"
33 1/2 "
4 "
56 3/4 "
9 1/2 "
7 1/8"
33 1/2 "
30 3/4 "
17 1/3 "
26 "
5 1/8 "
46 1/2 "
7 "
q 4" x 16"
A1: Dishwasher water inlet. ¾” NPT male
connection.
D1: Dishwasher drainage
E: Dishwasher electrical connection
E.V.: Vent hood
Fig. 1
C Short curtainsL Long curtains
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2.3 DATA PLATE
The data plate is located on one side of the machine. Under no circumstances should the data plate
be removed from the unit. The data plate is essential to identify the particular features of your
machine and is of great benefit to installers, operators and maintenance personnel. It is
recommended that, in the event the data plate is removed, you copy down the essential information
in this manual for reference before installation. Any transformations or changes made on the
machines during installation should be reflected on the data plate.
2.4 POSITIONING
Fig.2
Leveling and adjusting the height of the appliance is done by turning the leveling stands (Fig. 2) to
the desire height. Ensure that the unit is level before making any connections
2.5 WATER INSTALLATION
Water installation is carried out as shown in figures 3 and 4. The hot water line to the dishwasher
must provide between 20±5psi of flow rinse pressure. Operational wise, machine will work fine up
to 40 psi water pressure. The hot water heater should be set to deliver ≥140°F (≥60°C) water
temperature to the dishwasher for best results. Use ¾” copper tubing inlet line.
CAUTION: Do not confuse static pressure with flow pressure. Static pressure is the line pressure
in a “no flow” condition (all valves and services are closed). Flow pressure is the pressure in the
fill line when the solenoid valve is opened during the cycle.
Pressure gauge shall have increments of 1 psi or smaller and shall be accurate to ±2 psi in the 15-
25 psi range. The display of the pressure shall be clearly visible to the operator of the machine.
If the water pressure is less than 20 psi (1.4 kg/cm2), installation of a water pump is required as
shown in Fig. 4. In areas where the pressure fluctuates or is greater than the recommended
pressure, it is suggested that a water pressure regulator be installed.
It is necessary to remove all foreign debris from the water line that may potentially get trapped in
the valves or cause an obstruction, prior to connecting to the machine.
FOR HARD WATER SUPPLIES WITH A HARDNESS OF OVER 2 GRAINS OR 10ºF AND
PH BEYOND THE RANGE OF 7.0 – 8.5, A WATER CONDITIONER MUST BE INSTALLED.
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Slowly turn on the water supply to the machine after the incoming fill line and the drain line have
been installed. Check for any leaks and repair as required. All leaks must be repaired prior to
placing the machine in operation.
Z718417000
Pressure Gauge
Z718418000 Vacuum breakerZ718415000 Water valve
Z102308000
Filter 3/4"
Z602121000 Water hose
connected to the boiler.
Z102307000
Pressure reducer
¾” Water connection. Hose +
gasket must be fitted here.
Wiring for water solenoid
valve. Be sure it is connected
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2.6 WATER DRAINAGE
Attach the drain hose as shown in Fig. 5. It is recommended to affix a siphon pipe to prevent
odors. All piping from the machine to the drain must be a minimum 1-1/2” I.P.S. There should also
be an air gap between the machine drain line and the drain. For natural overflow efficiency use
floor drain.
D= Drain hose
C= Drain collector
F= Scrap Basket
Fig.5
2.7 ELECTRICAL CONNECTION
−To access to the electrical terminal block (E) (Fig. 1), remove the top cover. Connect the wires
as shown in figure 6. Insert the power cord through the cord guide on the back of the machine
and make sure to leave enough cable. Tighten the connections.
−Leave free ≥39” (≥1000 mm) of power cord from the rear to facilitate cleaning of the location
of the dishwasher.
−Install a circuit breaker in accordance to required consumption guidelines and data plate.
−The machine must be grounded.
WARNING: Electrical Shock Hazard
It is the personal responsibility and obligation of the customer to contact a qualified electrician to
assure that the electrical installation is adequate and is in conformance with the National Electrical
Code, ANSI / NFPA 70 – latest edition and all local codes and ordinance.
FI-200W L and FI-200W R
208-240Volts / 3 phases
G
L1
L2
L3
am/ve
a
m
g
n
Fig.6
am/ve: yellow/green; a:blue; n: black; m: brown; g: grey
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2.8 CHEMICAL AND TABLE LIMIT SWITCH CONNECTIONS
This machine must be operated with an automatic detergent feeder and, if applicable, an automatic
chemical sanitizer feeder, including a visual means to verify that detergents and sanitizers are
delivered or a visual or audible alarm to signal if detergents and sanitizers are not available for
delivery to respective washing and sanitizing systems. Please see instructions for electrical and
plumbing connections located in this manual and in the feeder equipment manual.
Fagor does not recommend any brand name of chemicals or chemical dispensing equipment.
Contact your local chemical distributor for questions concerning these subjects.
To access to the connections terminal block, remove the top cover. See figure 7 to connect
electrically detergent and rinse feeders. To connect the table limit switch (safety end switch)
FIRST remove bridge wire between terminals 4 & 5 and then connect the switch.
Fig.7
Z312941000 Terminal block. 3 phases connection
Power cord must go through
this
TERMINAL BOX
Ground terminal
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IMPORTANT: BE SURE CONNECTIONS (WIRES ON RELAYS, TERMINAL BLOCKS,
CONTACTORS…) ARE ON PLACE AND NOT LOOSEN BECAUSE OF VIBRATION
DURING TRANSPORTATION. TIGHTEN IF NECESSARY
TERMINAL BLOCK FOR
DETERGENT AND RINSE FEEDERS
AND TABLE LIMIT SWITCH
Door Relay (Cp)
Tank heater Contactor (CRT) Boiler heaters Contactors (CRC1-3)
Motor Relays. CMV1 (slow speed)
– CMV2 (fast speed)
Washing Relay (CMBL)
Aux. Relay (CA)
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3INSTALLATION / START UP CHECKLIST
CHECK OFF THE FOLLOWING ITEMS AS THEY ARE COMPLETED
BEFORE PROCEEDING TO OPERATE OR SERVICE THE DISHWASHER.
Has the dishwasher been checked for concealed/hidden damage?
Has the dishwasher been properly leveled?
Has the service voltage been checked to ensure that it meets the
requirements listed on the dishwasher data plate?
Has the dishwasher circuit breaker/service breaker been sized correctly,
given the dishwasher’s amperage requirements?
Has the dishwasher been properly grounded?
Is the water valve open?
Is the incoming water supply at 20 - 40 psi?
Is the incoming water supply line at ¾” minimum?
Has been installed with the supplied water hose?
Is the water hose not kinked?
Has the incoming water supply been flushed for debris?
Is the hot water supply at the minimum recommended temperature ?
Is the water hardness ≤2.0gpg/34.2ppm and PH level 7 - 8.5ph ?
Has the drain plumbing been installed according to the instructions in this
manual?
Is the drain hose not kinked?
Is the overflow tube with the O-ring fitted in its position inside the tank?
Is the table limit switch connected as indicated on the instructions?
Are the detergent and rinse feeders connected as indicated on the
instructions?
MODEL NO.___________________________
SERIAL NO.___________________________
INSTALLATION DATE _________________
SERVICE REP. NAME __________________
PHONE Nº ____________________________
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