FAL AR-60-903BL User manual

INSTALLATION AND USER MANUAL
MODELS
AR-60-903BL
AR-60-903SS
AR-90-903BL
AR-90-903SS

Warranty and service certificate:
This certificate is issued by Falco Domestic Appliances, supplier of ALL Unbranded Falco Extractor fan
models. Hereinafter referred to as ‘The Company’, to the original purchaser only, of the product/appliances
described on the certificate and shall constitute the only warranty given in respect of this product/appliance.
The Company warrants to the original purchaser that for the period of THREE YEAR on ALL extractor fans
from date of purchase the appliance should be free from defect under normal domestic use, both in
workmanship and material.
Important Notice:
Please DO NOT remove the warning label on the motor housing until the installation is finished. Debris
dropped inside the motor housing during installation causes the motor fans to break when the unit is
turned on resulting in a very loud and noisy extractor. All fans are tested on the assembly line before
packaging.
Venting Outward and Ducting: Please ensure your ducting hose (if venting outwards) does not exceed
more than 2.5meters. An additional in-line extraction motor must be fitted in-line with the ducting on all
ducting exceeding 2.5 meters. To avoid losing your extraction rate it is very important to keep the length
of your ducting to a distance less than 2.5meter. The longer you’re ducting the less extraction your
extractor will have unless you fit an additional in-line motor to support in the extraction of the air.
Failure to comply with this shall void the purchaser’s warranty until such time they correct the installation.
If not, the warranty is subject to the following conditions:
1. Repair or replacement of any part of this product/appliance, found by The Company to be
defective, shall be at the cost of The Company. The Company reserves the right to affect such
service through any Service Division authorised by The Company to carry out service on The
Company’s products/appliances. The cost of the service shall be borne by The Company in full,
providing that the product/appliance is located no further than 50km from an authorised service
agent.
Where the product/appliance is located beyond the 50km radius, the purchaser shall be liable for
the standard travelling charges, as determined by The Company or alternatively, The Company
reserves the right to ask the purchaser to deliver any faulty product/appliance to the dealer from
which it was bought or nearest service agent, for repairs. After the said repair has been
completed, the original purchaser is again responsible for the collection and transportation of
said product/appliance.
2. Where the purchaser lives in an outlying area (farms/ remote locations) where appointed
Service Agents are limited or non-existent, The Company reserves the right to request such a
purchaser to transport the unit to and from the nearest appointed Service Agent for repairs.
3. The Company shall not be held responsible for transportation/other costs other than those
incurred within the provisions of Clause 1 and 2 of this Certificate.
4. All lamps,halogen lamps,globes,LED lights,aluminium filters,charcoal filters and
extractor glass panels, are excluded from these warranties. Abuse, misuse in conflict with the
operating instructionsor connection to incorrect voltages (generators, solar panels, wind turbines
without the additional and compulsory addition of pure sine wave invertors), shall release The
Company from all its obligations under warranty. It is an express condition of these warranties
that the purchaser takes due care and attention in the installation, use and maintenance of the
product/appliance.
5. Any physical damage to the product/appliance that occurred prior to delivery/receipt of the
product/appliance will only be included in this warranty provided that it is reported, together with
the proof of purchase within 48 hours thereof. Any part on any of the abovementioned
products/appliances will be excluded from this warranty, should findings indicate that the parts
are damaged or malfunctioning because of any form of physical damage.
6. This warranty shall become void and cease to be valid if the product/appliance is dismantled by,
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or any repairs to the product/appliance are affected by any person not authorised by The
Company, or if replacement parts not approved by The Company are used in any
product/appliance, or if the serial number of the product/appliance is removed.
7. These warranties shall not apply if the product/appliance is purchased or used beyond the
borders of the Republic of South Africa (Swaziland, Lesotho, Namibia, Botswana and
Zimbabwe).
8. The Company shall not be responsible for damages resulting from fire, floods, civil disturbances
or any Act of God. The Company shall not, in terms of these warranties be responsible, nor held
liable for any consequential loss or damage of any kind caused by or due to the failure or
malfunctioning of the appliance/product.
9. Where service is requested under warranty and no fault or any defect is found by the
Company service agents, all costs incurred will be for the purchaser’s account.
10. This certificate together with the purchaser’s proof of purchase (Invoice from Dealer) will serve as
proof of purchase. For warranty purposes, it will be essential to produce this Certificate with the
Invoice. Failure to do so will render the purchaser liable for service costs.
11. The Company will not exchange any faulty product/appliance still under warranty EXCEPT if the
appointed service agent inspects and confirms with valid proof that the appliance is irrepairable.
12. This warranty shall become void and cease to be valid if the product is installed at the incorrect
height. Please refer to your manual.
13. This warranty shall become void and cease to be valid if the incorrect size Extractor Fan is
installed above any electrical or gas hob. Example of such an installation is installing a 600mm
Extractor above a 900mm gas or electrical hob.
14. This warranty does not cover rodent or insect infestation.
15. Repairs and parts covered by the Company includes: the motor, the PCB, the power and
light switch, the capacitor, the motor fan blade and transformer.
16. This warranty shall become void and cease to be valid if the extractor fan is used for commercial
purposes or on the incorrect application. This may be subjected but not limited to; outdoors use,
use in commercial kitchens, use on motor boats, use above any braai facilities, boarding school
kitchens, restaurant kitchens, coffee shops, tuck shops, commercial cookers and chips fryers.
Installing and operating your domestic extractor fan above the wrong application poses a serious
fire hazard.
Appointed call centre:
Lategan & Van Biljoens New Appliances & Spares (LVB)
636 Frederika Street, Gezina, Pretoria, PO Box 23151, Gezina, 0031, Pretoria
Service call centre: Tel: [phone] ext 6; Whatsapp: [phone]
E-mail: [e-mail] or [e-mail]
Alternatively book a service call online using the following link: www.falco.co.za/service.
Any service-related queries should be directed directly to the dealer (store) where the unit was
purchased. Alternatively, the purchaser can contact the appointed call centre on the details provided
above. The appointed call centre, Lategan & Van Biljoens New Appliances & spares (LVB), will allocate
the service call under the warranty procedure to one of their closest service agents in the purchaser’s
area. No service call will be considered under the warranties if no proof of purchase can be presented.
Compliments or Complaints regarding service can be directed to [e-mail]
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Table of Contents
INTRODUCTION.......................................................................................................................................5
SAFETY PRECAUTIONS.............................................................................................................................5
INSTALLATION.........................................................................................................................................5
AIR VENTILATION SETTING.....................................................................................................................7
OPERATION..............................................................................................................................................8
MAINTENANCE......................................................................................................................................9
TROUBLESHOOTING.............................................................................................................................. 11
FREQUENTLY ASKED QUESTIONS..........................................................................................................12
ENVIRONMENTAL PROTECTION.....................................................................................................................15

INTRODUCTION
This instruction manual is designed to provide you with all the required
instructions related to the installation, use and maintenance of the
appliance.
In order to operate the unit correctly and safety, please read this
instruction manual carefully before installation and usage.
This extractor makes use of high quality materials and is made with a
streamlined design.
It is equipped with large electric motor with a centrifugal fan, which
provides strong suction power, low noise operation.
SAFETY PRECAUTIONS
Never let children operate the extractor
The extractor is designed for domestic use and is not suitable for
use with barbeques or any commercial application.
The extractor and its filters should be regularly cleaned, to avoid
any fire hazards due to oil build up in and around the extractor.
If the supply cord is damaged it must be replaced by the
manufacturer or qualified service agent to avoid electrical hazards.
Only connect this unit to a properly earthed electrical outlet. If in
doubt seek advice from a qualified electrician – Failure to follow
this could result in death or electrical fire.
If ducting the air outside, it must not be discharged into a flue that
is being used to vent out exhaust fumes from appliances burning
gas or other fuels.
This appliance can be used by children above the age of 8 if they
have been given supervision and/or instruction concerning the safe
use of the appliance.
CAUTION: Some parts of the extractor may be become hot during
use with a gas cooker.
INSTALLATION
1. If you plan on ducting the air to the outside, your extractor can be
connected as per the picture below to a ducting pipe with an internal
diameter of 120mm.
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Drawing A.
2. The extractor should be mounted at the following distances above the
counter top:
Above a gas hob or cooker – 75cm, but not exceeding 75cm.
Above an electrical hob or cooker – 65cm, but not exceeding
75cm.
Drawing B.
OPTION 1 (Installing with no cupboard above the unit)
1. Drill 2 x 8mm holes into the wall once you have determined a suitable
position for the extractor. Insert the wall plugs into the drilled holes.
Mount the extractor and fix into place by tightening with the provided
screws.
Drawing: C
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2. Attach the plastic non-return valves on top of the extractor. (No: A in
drawing C on page 4)
OPTION 2 (Installing with a cupboard above the unit)
1. Attach a ducting pipe to the top of the non-return valve on top of the
extractor (if ducting out using a ducting pipe).
2. Fix the extractor into position under the cupboard by using the screws
to attached the unit through the 4 x pre-drilled holes at the top of the
unit.
Note:
The ducting pipe as depicted in the above picture is not supplied
with the unit.
AIR VENTILATION SETTING
If venting the air to the outside by use of a ducting pipe, turn the
adjuster knob to the outdoor position (This can be found on the motor
of the extractor, if you remove the aluminium filters).
The air will then be vented to the top of the unit where the ducting
pipe is connected.
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If recirculating the air back into the kitchen space by making use
of the carbon cloth filter, turn the adjuster knob to the indoor
position (This can be found on the motor of the extractor, if you
remove the aluminium filters). The air will then be vented out
the front of the unit.
Please note that the cloth carbon filter is affixed to the back of the
aluminum filters and needs to be replaced every three months.
Warning: If using this extractor above a gas hob or cooker, please
remove the cloth carbon filter and use just the aluminium filters.
OPERATION
0 OFF BUTTON
Used to turn off the extractor.
LOW SPEED BUTTON
Suitable for simmering which does not create much steam.
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MEDIUM SPEED BUTTON
Airflow speed ideal for standard cooking operation
HIGH SPEED BUTTON
When high levels of smoke are produced during cooking,
press for highest level of extraction.
LIGHT BUTTON
MAINTENANCE
Before cleaning, switch off the unit by unplugging from the wall socket,
or if connected directly to the mains, switch off at the isolator switch.
I. REGULAR CLEANING
Use a soft cloth moistened with mild soapy water. Never use
metal pads, strong cleaning detergents such as “Handy Andy”,
abrasive materials or brushes to clean the unit.
II. MONTHLY CLEANING OF THE GREASE FILTER (ALUMINIUM)
Clean the filter monthly to prevent fire hazards due to oil build up.
The aluminium filters collect oil, so their cleanliness directly affects
the extractor’s efficiency. If not cleaned regularly, the grease build
up will block the air from flowing through and thereby affect the
suction rate of the extractor.
Clean it by removing from the extractor and submerging into hot
soapy water and giving it a very gently clean with a cloth.
III. ANNUAL REPLACEMENT OF THE CARBON CLOTH FILTERS
This only applies to extractors which are recirculating the air back
into the kitchen space (not ducting outside).
Carbon cloth filters need to replaced every three months, by
purchasing at www.appliancespares.co.za.
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IV. BULB REPLACEMENT
1. Switch off the unit and unplug.
2. Remove the lamp cover.
3. Unscrew the incandescent bulb.
4. Replace with the same type and rated bulb.
– Tungsten filament lamp –tubular
– Max wattage: 28 W
– Voltage range: 230 V
– Dimensions: 120 mm
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TROUBLESHOOTING
Fault
Cause
Solution
Light comes
on, but fan
does not work
The fan blade is jammed.
Switch off the unit and repair by a
qualified service agent.
The motor is damaged.
Both light and
fan does not
work
Light bulb burn.
Replace the bulb with correct rating.
Power cord loose
Plug in to the power supply again.
Serious
Vibration of the
unit
The fan blade is damaged.
Switch off the unit and repair by
qualified service agent.
The fan motor is not fixed
tightly.
Switch off the unit and repair by
qualified service agent.
The unit is not hung
properly on the bracket.
Take down the unit and check whether
the bracket is in the proper location.
Suction
performance is
not good
Check that the unit has
been mounted at the
correct height.
Readjust the distance to 65-75cm
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Please be careful when removing and installing the Island installation Brackets and Stainless Steel chimneys.
The Stainless steel chimneys contains sharp edges and can possibly lead to cuts.
Generally asked Questions and Answers:
1. Q: My extractor fan is not extracting
A: before logging a service call please ensure the installation on your extractor fans was done properly to
avoid a service call out fee charge. Herewith a list of commonly found mistakes on everyday installations:
* Installer did not remove the tape on the butterfly valve. (Q: 13).
*Installer did not secure the power cord inside the chimney. (Q: 13).
*Your ducting hose is exceeding the recommended maximum length. (Q: 13).
*Your unit is not at the recommended height. (Q: 3).
*Your unit is installed above the wrong application. (Q: 2).
A service fee will apply when we log a service call and any of the points above apply.
2. Q: Can I use the extractor fan above my gas braai?
A: NO. Please note that this unit was designed for the intended purpose of domestic kitchens only and cannot
be used as a commercial extractor fan. Commercial usage includes but is not limited to: Restaurants, Coffee
Shops, Soup Kitchens, Tuck shops, Food trailers, Gas braai’s inside or outside your property, any other form
of braai and any kitchen that is used for commercial purposes. Using the extractor you purchased on any
commercial application poses a serious fire risk and will result in immediate void of your warranty. Please
contact our Falco offices for assistance with Gas Braai Extractors.
3. Q: What is the correct installation height?
A: The recommended installation height is 700mm above gas and 650mm above electrical. On either
application it is recommended that your installation height does not exceed 750mm to ensure the best results.
Q: Do I require a recirculation kit?
A: No. The extractor was designed to be used on both applications; External and Re-circulation air operation
and no additional kit are required.
4. Q: What is the difference between External and Re-circulation air operation?
A: Re- circulation; All wall mount units are supplied with aluminium and charcoal filters. For Re-circulation
mode you will simply install the unit. The air will filtrate through both sets of filters, you’re outside aluminium
filters and you’re inside charcoal filters. The air discharged from your extractor is then clean and grease free
and cannot cause any damage. There are two options when using your extractor on Re-circulation. 1 –Let the
filtrated air escape through the vents on top of your top chimney or you can use the extendable ducting house
to vent the air into your ceiling. Activated charcoal in the charcoal filters removes odour and some smoke
particles from the air before releasing the cleaned air back into the kitchen.
•External: The only difference between Re-circulation mode and external mode is that on external mode you
are venting the air to the outside of your property using a ducting hose. This means the clean filtrated air will
not be discharged into your kitchen or ceiling but to the outside. The unit is supplied with an extendable
ducting hose. When venting your air outwards the charcoal filters can be removed to improve the suction rate.
Removing the charcoal filters on re-circulation mode is not recommended.
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Please note that the wall fitting that fits into your wall when venting your air outwards is not supplied
with the extractor and can be purchased locally.
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5. Q: How does an Extractor Fan work?
A: Extractor fans are designed to remove airborne grease, steam, heat smoke and odours from cooking by
extracting and filtration of the air in your kitchen and above your cooking surface.
6. Q: Are my downlights/bulbs covered under the warranty period?
A: NO. Downlights, bulbs, aluminium and Charcoal filters and are not covered under the guarantee period.
For the full list of terms and condition of the warranty period please read the warranty certificate supplied
inside the box or in your manual. You can also download it from www.falco.co.za
7. Q: How often do I have to replace my filters?
A: With daily use we recommend that you replace your charcoal filters every 6 months. Your aluminium filters
can be cleaned in luke warm water and dishwashing liquid. Please do not put your aluminium filters in the
dishwasher as this will discolour the filters and they will become dull. Alternatively you just purchase new
aluminium filters.
8. Q: How long is my warranty and what does it entail?
A: All our extractor fans carry a two year guarantee. Motors, PC Boards, Capacitors, Transformers (for units
with 12volt downlights), 220Volt light sockets(for units with normal 220v light bulbs), Main Control Switches
and motor fan blades are covered by our two year parts and labour guarantee.
9. Q: What is excluded from my warranty?
A: Downlights and bulbs, Glass panels and extractor glass, aluminium and charcoal filters are excluded from
the warranty.
10. Q: How do I clean my Stainless steel extractor?
A: Always ensure your extractor is cleaned with non-abrasive cleaners. Always read the product instructions
and ensure that the product is safe for the use of Stainless steel. Two great products are window cleaner,
which is also a stainless steel cleaner, and spray on wood polish, another certified stainless steel cleaner.
Please note that abrasive cleaners will damage the stainless steel and will cause rust or rust stains.
11. Q: Why is there rust marks on my extractor?
A: Stainless steel can rust if cleaned with abrasive cleaners. The chemicals inside abrasive cleaners react
with the stainless steel and the result will be rust. There are many day to day cleaning products in our kitchens
that are abrasive cleaners and unknown to the consumer. Please make sure you read the instructions and if
Stainless Steel is not mentioned, then do not use the product on Stainless steel.
12. Q: Can I extend my stainless steel chimneys if they are to short?
A: Yes. Please make sure of your measurements before starting your installation process. Additional bottom
chimneys and installation brackets are sold by Lategan & Van Biljoens in Pretoria and they are used to extend
the chimneys on Falco units.
13. Q: My extractor is blowing and not extracting?
A: There are three main reasons that can cause your extractor to blow instead of extracting and most of the
time (98%), this is caused by faulty installations. Please make sure that there is no obstruction on top or inside
your ducting hose. The yellow warning sticker placed over the ducting outlet should be removed after
installation is completed to ensure no debris falls into the cavity, damaging the extractor barrel fan.
Make sure the power cable is neatly secured inside the chimneys and make sure the power cable is not
causing an obstruction on top of your butterfly valve. Poor workmanship and failure to secure the power cable
causes the cable to lie on top of the butterfly valve and this will block and prevent the unit from extracting
properly.
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Please ensure that if your butterfly valves are fitted, that the tape stuck over your butterfly valves in the factory
is removed when your unit is installed. Failure to remove the tape on the two butterfly valves will result in
airflow outlet to be restricted and this will cause the air to be returned causing the blowing of air instead of the
extraction of air. Before booking a service call make sure you check this first to avoid being charged.
(a)This is a picture of the butterfly valve closed with the tape on top:
The tape should be removed when installed. Both butterfly valves open when the extractor is switched on:
(b) Ducting hoses exceeding the 2.5meters will also have a negative effect on the extraction rate of your extractor fan.
If you are out-venting the air and the extension of ducting hose exceeds 2.5meter you need to purchase an addition
extraction motor that must be installed in line with the ducting hose to support in the extraction of the air. The longer
your ducting hose the less your extraction rate will be. If your ducting hose is too long and you did not install an
additional extracting motor in line with the ducting hose, your extractor will not extract the air. Please ask your installer
about an additional inline motor when your ducting hose is exceeding 2.5m.
14. Q: Parts Availability
A: Full range of spares is available from Lategan & Van Biljoens in Pretoria. www.appliancesspares.co.za
15. Q: What is the diameter of my ducting hose?
A: 150mm
16. Q: More Queries?
A: Please email any queries to: [email protected]o.za, Tel: [phone].
Spares can be viewed and ordered online: www.appliancespares.co.za
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ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed of with household
waste. Please recycle where facilities exist. Check with your Local
Authority or retailer for recycling advice.
This appliance is marked according to the European directive
2012/19/EU on Waste Electrical and Electronic Equipment (WEEE).
By ensuring this product is disposed of correctly, you will help prevent
potential negative consequences for the environment and human health,
which could otherwise be caused by inappropriate waste handling of this
product.
The symbol on the product indicates that this product may not be treated
as household waste. Instead it shall be handed over to the applicable
collection point for the recycling of electrical and electronic equipment
Disposal must be carried out in accordance with local environmental
regulations for waste disposal.
For more detailed information about treatment, recovery and recycling of
this product, please contact your local city office, your household waste
disposal service or the shop where you purchased the product
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