FarmTek TEK SUPPLY 102487 User manual

©2006 FarmTek®
All Rights Reserved. Reproduction is prohibited
without permission.
Revision date: May 2007ldg
STK# DIMENSIONS
102487 48” W x 72” L
102487 EZ-Haul Expanded Metal Deck
10712
(Designed to use with a #103446 trailer frame.)
The #103446 trailer frame is not included.

Visit www.FarmTek.com for additional products and customer assistance.
E-Z HAUL UTILITY WAGON / TRAILER
2
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE EXPANDED METAL DECK.
Thank you for purchasing this expanded metal deck. When
properly assembled and maintained, this product will
provide years of reliable service. These instructions include
helpful hints and important information needed to safely
assemble and properly maintain the metal deck. Please
read these instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
After installation, periodically check nuts and bolts to
make sure they are tight and secure.
Do not use the expanded metal deck if any part is
broken or damaged.
This expanded metal deck is not a toy. Do not allow
children sit or play on the deck.
REQUIRED TOOLS
The following list identifies the main tools needed for
assembly.
Wrenches or socket and ratchet set
Medium Adjustable Wrench
Small hammer to align brackets
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin the assembly.
Unpack the contents of the shipment and place where
you can easily inventory the parts.
If anything is missing or you have questions, consult
the Pictorial Parts List, or contact Customer Service at
1-800-245-9881.
NOTE: At this time, you do not need to open the plastic
bag containing smaller parts such as fasteners or
washers.
•
•
•
•
•
•
1.
2.
ASSEMBLY NOTE
There are different ways to complete the assembly of the
expanded metal deck kit. Read through the information that
follows and determine which method works best for your
application. Regardless of the method used, read through
these instructions before you begin to get an overview of
the expanded metal deck assembly procedure.
It is the customer's responsibility to determine the best and
easiest way to attach the expanded metal deck to the trailer
frame based on experience and available assistants.
Method 1 (requires one person for assembly):
The instructions on the following pages describe first
attaching the deck supports to the trailer frame and then
attaching each expanded metal deck to the deck supports.
This method works best when one person is assembling
the deck and attaching it to the trailer frame.
NOTE: If this method is used, it will be necessary to work
from the underside of the frame to install and tighten most
mounting bolts. Method 1 is illustrated on the following
pages.
Method 2 (requires assistance to set deck on trailer frame):
This method works best when additional assistants are
available to set the assembly onto the frame. Access to
mounting bolts is easier using Method 2. Method 2 is not
illustrated in the following pages.
Follow these quick steps to first assemble the decks, and
then to attach them to the trailer frame:
Verify that the 103446 trailer frame is assembled to its
shortest length (shown in Step 1 on page 4).
Properly positioned the three (3) decks on a clean
surface with their topside down (see parts page).
Using the mounting bolts, connect the separate decks
and tighten the bolts (see parts page).
Attach the deck supports to the expanded metal deck
assembly (see parts page for part identification).
With assistance, carefully flip the assembly over and lift
it onto the trailer frame.
Secure the assembly to the deck support mounting
brackets on the trailer frame (see Step 2 on page 4).
Verify that all bolts are tight, including the deck support
mounting bracket bolts of the trailer frame.
1.
2.
3.
4.
5.
6.
7.

Visit www.FarmTek.com for additional products and customer assistance.
E-Z HAUL UTILITY WAGON / TRAILER
3
PICTORIAL PARTS LIST
The following graphics and photos will help you identify the
different parts.
Metal Deck- Front Metal Deck - Middle Metal Deck - Back
Deck Supports
Bolts (16) Lock nuts (16) Washers (16)
ATTENTION: The Front
and Back metal decks are
interchangeable.
The photos to the right show
how to position the decks to
properly connect them during
the assembly process.
Decks can be attached
individually as described in
these instructions, or they
can be connected and set
on the frame as described
in Method 2 on the previous
page.

Visit www.FarmTek.com for additional products and customer assistance.
E-Z HAUL UTILITY WAGON / TRAILER
4
ASSEMBLY
NOTE: These instructions describe how to attach the
expanded metal deck to a #103446 trailer frame.
To better align the metal deck on the trailer frame, do not
fully tighten the mounting nuts and bolts until the entire
metal deck is assembled and attached.
Gather parts:
Deck supports (2)
Bolts (16) and lock nuts (16)
Washers (16)
Verify that the trailer frame is assembled to its shortest
length as shown. Reposition the frame adapter
mounting bolts (if needed) to shorten the frame length.
•
•
•
1.
Locate the two (2) deck supports and position the deck
mounting holes of the supports to the front and back of
the assembled trailer frame as shown.
3.
Locate the deck support mounting brackets attached to
the trailer frame at each corner near the wheels.
2.
NOTE: Tap with a small hammer to align these
brackets with the deck supports when these are
installed.
Secure each deck support to the deck support
mounting brackets using two (2) bolts, two (2) washers,
and two (2) lock nuts. Attach as shown below.
4.
Position this end at the back
of the assembled frame.
Distance from end to first bolt
hole is greater at this end of
the deck support.
Arrows show
where the deck
supports attach to
the trailer frame.
ATTENTION: Verify that the deck supports are installed as
shown above for both sides of the assembled frame. Legs
of the deck supports are set to the inside of the mounting
brackets. The smooth surface of each deck support points
toward the outside of the frame.
Arrow shows the
mounting bracket hole
where the deck support
will be attached.
Position this end at the front
of the assembled frame.
Deck Mounting Holes

Visit www.FarmTek.com for additional products and customer assistance.
E-Z HAUL UTILITY WAGON / TRAILER
5
Set the front deck on the frame and align the holes of
the front deck with the mounting holes on the middle
deck. Secure the two decks together using two (2)
bolts, two (2) washers, and two (2) lock nuts.
8.
ASSEMBLY (CONTINUED)
Finish attaching the front deck to the deck supports
using four (4) bolts, four (4) washers and four (4) lock
nuts.
Verify that the deck assembly is positioned as desired
and tighten all mounting bolts and nuts.
Read or reread all safety information included with the
expanded metal deck and the wagon or frame that the
deck was attached to.
9.
10.
11.
Take the back deck and position it on the deck supports
as shown below.
5.
NOTE: For easier assembly, start from the back of the
trailer frame and work to the front when attaching the
decks to the deck supports. Position the outer brackets
of the long side (see arrows above) toward the back of
the trailer.
Align the mounting holes on the back deck frame with
the holes on the deck supports. Use four (4) bolts, four
(4) washers, and four (4) lock nuts to secure the deck.
Place the middle deck into position and align the
mounting holes with the mounting holes on the back
deck frame. Secure in place using two (2) bolts, two (2)
washers, and two (2) lock nuts.
6.
7.
Insert shows
proper position
of back deck
when attached
to the trailer
frame.
Mounting bolt for
middle deck
Mounting bolt
for back deck
ATTENTION: The middle deck is secured to the front and
back decks only. It is not secured to the deck supports.
Insert shows
proper location
of front deck
when attached to
the trailer frame.
Deck Support
Deck Frame Deck Frame
View is from
the underside.