Fastwel EPIC CPC805 User manual

CPC805
EPIC
Intel Atom N450 Based
Processor Module
User Manual
Rev. 001a E Pre
May 2012
PRELIMINARY
The product described in this manual is compliant
to all related CE standards.

Product Title: CPC805
Document name: CPC805 User Manual
Manual version: 001a E Pre
Ref.doc.ver: 0.6 R (IMES.421459.805)
Copyright © 2012 Fastwel Co. Ltd. All rights reserved.
Revision History
Rev. Index Brief Description of Changes Board Index Date of Issue
001 Pre Initial preliminary version CPC805 May 2012
001a Pre Corrected XP11 pinout. Preliminary CPC805 May 2012
Contact Information
Fastwel Co. Ltd Fastwel Corporation US
Address: 108 Profsoyuznaya st.,
Moscow 117437,
Russian Federation
45 Main Street, Suite 319
Brooklyn, New York 11201
USA
Tel.: [phone] [phone]
Fax: [phone] [phone]
Toll free: [phone] (1-877-RURUGGED)
E-mail: [e-mail]
Web: http://www.fastwel.com/

CPC805
CPC805 User Manual 1©2012 Fastwel v.001a E Pre
Table of Contents
Table of Contents ..............................................................................................................................................1
List of Tables .....................................................................................................................................................2
List of Figures....................................................................................................................................................3
Notation Conventions.........................................................................................................................................4
General Safety Precautions................................................................................................................................5
Unpacking, Inspection and Handling...................................................................................................................6
Three Year Warranty..........................................................................................................................................8
1Introduction...................................................................................................................................... 9
1.1 Overview ................................................................................................................................................9
1.2 CPC805 Versions..................................................................................................................................12
1.3 Delivery Checklist..................................................................................................................................12
1.4 Module Diagrams..................................................................................................................................13
1.4.1 Block Diagram ......................................................................................................................14
1.4.2 Module Layout ......................................................................................................................15
1.4.3 Front Side Connectors ..........................................................................................................17
1.4.4 Dimensions Diagram.............................................................................................................18
1.5 Technical Specifications........................................................................................................................19
1.5.1 Processor, Memory and Chipset............................................................................................19
1.5.2 Interfaces .............................................................................................................................20
1.5.3 Power, Monitoring and Control ..............................................................................................21
1.5.4 Other....................................................................................................................................23
1.5.5 Software...............................................................................................................................23
2Functional Description ...................................................................................................................24
2.1 Module Interfaces and Connectors.........................................................................................................24
2.1.1 PC/104 PCI and StackPC Interfaces......................................................................................24
2.1.2 Graphics Controller ...............................................................................................................27
2.1.2.1 VGA CRT Interface and Connector........................................................................27
2.1.2.2 LVDS Interface .....................................................................................................28
2.1.3 Audio Interface......................................................................................................................31
2.1.4 Serial Interfaces....................................................................................................................31
2.1.5 USB Interfaces......................................................................................................................31
2.1.6 Gigabit Ethernet....................................................................................................................31
2.1.7 Parallel Port Interface............................................................................................................31
2.1.8 SerialATA Interface...............................................................................................................32
2.1.9 CompactFlash Socket ...........................................................................................................33
2.1.10 PS/2 Keyboard/Mouse Interface ............................................................................................34
2.1.11 Power Supply Connectors .....................................................................................................34
2.1.12 Fan Connector......................................................................................................................34
2.1.13 Soft Power and Reset Connectors.........................................................................................35
2.1.14 Counterpart Connectors ........................................................................................................35
2.2 LED Indicators ......................................................................................................................................36
2.3 SPI Controller .......................................................................................................................................37
2.3.1 SPI Controller Registers........................................................................................................37
2.3.2 Devices on SPI Bus ..............................................................................................................38
2.3.2.1 FRAM Serial Access Memory................................................................................38
2.3.2.2 External Devices on SPI........................................................................................38
2.4 Timers ..................................................................................................................................................39
2.4.1 Watchdog Timer ...................................................................................................................39
I/O Registers of the WDT Controller.......................................................................................40

CPC805
CPC805 User Manual 2©2012 Fastwel v.001a E Pre
3Installation.......................................................................................................................................42
3.1 Safety Regulations................................................................................................................................42
3.2 CPC805 Installation Procedure..............................................................................................................43
3.3 Dismounting Procedures .......................................................................................................................44
3.4 Installation of CPC805 Peripheral Devices .............................................................................................44
3.4.1 USB Devices Connection ......................................................................................................44
3.4.2 SATA DOM Mounting............................................................................................................44
3.4.3 CompactFlash Cards Installation ...........................................................................................44
3.4.4 Battery Replacement.............................................................................................................45
3.4.5 PC/104 PCI and StackPC Expansion Modules Installation......................................................45
4Configuration ..................................................................................................................................46
4.1 Power Supply Unit Type Selection .........................................................................................................46
4.2 PC/104 PCI Voltage Selection...............................................................................................................46
4.3 TFT Panel Power Voltage Selection.......................................................................................................47
4.4 RS-485 Terminators Connection............................................................................................................47
4.5 PCI-E Mode Selection ...........................................................................................................................47
5Phoenix® BIOS Setup.....................................................................................................................48
5.1 Boot Details ..........................................................................................................................................48
5.1.1 Booting without a Monitor, Keyboard or Mouse ......................................................................48
5.1.2 Booting from USB .................................................................................................................48
6System Power .................................................................................................................................49
6.1 Voltage Limits .......................................................................................................................................49
6.2 CPC805 Consumption Currents.............................................................................................................49
6.3 Power Consumption of Expansion Modules (Unipolar Power Supply)......................................................50
7Troubleshooting..............................................................................................................................51
8 Appendices .....................................................................................................................................52
8.1 Related Standards and Specifications....................................................................................................52
List of Tables
Table 2-1: PC/104 PCI XS4 Connector Contacts Designation.......................................................................24
Table 2-2: StackPC Connector (XP11) Contacts Designation.......................................................................26
Table 2-3: SVGA J22 Front Side Connector Pinout......................................................................................28
Table 2-4: XS5 LVDS Connector Pinout ......................................................................................................28
Table 2-5: XP3 Backlight Control Connector Pinout .....................................................................................30
Table 2-6: Audio Connectors Pinout ............................................................................................................31
Table 2-7: SATA Connector Pinout..............................................................................................................32
Table 2-8: CompactFlash Socket XP27 Pinout.............................................................................................33
Table 2-9: PS/2 Connector Pinout ...............................................................................................................34
Table 2-10: XP7 Fan Connector Pinout .........................................................................................................34
Table 2-11: Recommended Counterparts for Onboard Connectors.................................................................35
Table 2-12: Front Side LEDs.........................................................................................................................36
Table 2-13: SPI Controller and User LEDs Registers .....................................................................................37
Table 6-1: DC Input Voltage Ranges and Limits (ATX or PC/104 PCI Power Supply)....................................49
Table 6-2: DC Input Voltage Ranges and Limits (Unipolar Power Supply).....................................................49
Table 6-3: Power Consumption (ATX Power Supply) ...................................................................................49
Table 6-4: Power Consumption (Unipolar Power Supply) .............................................................................50
Table 6-5: Maximum Allowed Consumption Currents (Unipolar Power Supply) .............................................50
Table 8-1: Related Standards......................................................................................................................52
Table 8-2: Related Specifications ................................................................................................................52

CPC805
CPC805 User Manual 3©2012 Fastwel v.001a E Pre
List of Figures
Figure 1-1: CPC805 Block Diagram..............................................................................................................14
Figure 1-2: CPC805 Module Layout (top view)..............................................................................................15
Figure 1-3: CPC805 Module Layout (bottom view) ........................................................................................16
Figure 1-4: CPC805 Front Side View (Connectors) .......................................................................................17
Figure 1-5: CPC805 Mounting Dimensions Diagram .....................................................................................18
Figure 2-1: PC/104 PCI XS4 Connector Contacts Layout ..............................................................................24
Figure 2-2: PC/104 PCI VIO Selector XP13 Positions....................................................................................25
Figure 2-3: StackPC Connector (XP11) ........................................................................................................25
Figure 2-4: D-Sub VGA-CRT XS3 Connector................................................................................................27
Figure 2-5: XS5 LVDS Connector.................................................................................................................28
Figure 2-6: XP2 TFT Panel Power Voltage Selector ......................................................................................29
Figure 2-7: XP3 Panel Backlight Control Connector ......................................................................................30
Figure 2-8: Onboard CRIMP Audio Connectors: XP24, XP25, XP26..............................................................31
Figure 2-9: SATA Connector ........................................................................................................................32
Figure 2-10: PS/2 Connector..........................................................................................................................34
Figure 2-11: Fan Connector XP7....................................................................................................................34
Figure 4-1: XP10 Power Supply Type Selector Positions...............................................................................46
Figure 4-2: PC/104 PCI VIO Selector XP13 Positions....................................................................................46
Figure 4-3: XP2 TFT Panel Power Voltage Selector ......................................................................................47
All information in this document is provided for reference only, with no warranty of its suitability for any specific purpose. This information has been
thoroughly checked and is believed to be entirely reliable and consistent with the product that it describes. However, Fastwel accepts no
responsibility for inaccuracies, omissions or their consequences, as well as liability arising from the use or application of any product or example
described in this document.
Fastwel Co. Ltd. reserves the right to change, modify, and improve this document or the products described in it, at Fastwel's discretion without
further notice. Software described in this document is provided on an “as is” basis without warranty. Fastwel assumes no liability for consequential
or incidental damages originated by the use of this software.
This document contains information, which is property of Fastwel Co. Ltd. It is not allowed to reproduce it or transmit by any means, to translate
the document or to convert it to any electronic form in full or in parts without antecedent written approval of Fastwel Co. Ltd. or one of its officially
authorized agents.
Fastwel and Fastwel logo are trademarks owned by Fastwel Co. Ltd., Moscow, Russian Federation. Ethernet is a registered trademark of Xerox
Corporation. IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc. Intel is a trademark of Intel Corporation.
Pentium M and Celeron M are trademarks of Intel Corporation. Microsoft is a trademark of the Microsoft corporation. PC/104 and the PC/104 logo
are trademarks of the PC/104 Consortium. In addition, this document may include names, company logos and trademarks, which are registered
trademarks and, therefore, are property of their respective owners.
Fastwel welcomes suggestions, remarks and proposals regarding the form and the content of this Manual.

CPC805
CPC805 User Manual 4©2012 Fastwel v.001a E Pre
Notation Conventions
Warning, ESD Sensitive Device!
This symbol draws your attention to the information related to electro static sensitivity of your
product and its components. To keep product safety and operability it is necessary to handle
it with care and follow the ESD safety directions.
Warning!
This sign marks warnings about hot surfaces. The surface of the heatsink and some
components can get very hot during operation. Take due care when handling, avoid
touching hot surfaces!
Caution: Electric Shock!
This symbol warns about danger of electrical shock (> 60 V) when touching products or
parts of them. Failure to observe the indicated precautions and directions may expose your
life to danger and may lead to damage to your product.
Warning!
Information marked by this symbol is essential for human and equipment safety.
Read this information attentively, be watchful.
Note...
This symbol and title marks important information to be read attentively
for your own benefit.

CPC805
CPC805 User Manual 5©2012 Fastwel v.001a E Pre
General Safety Precautions
This product was developed for fault-free operation. Its design provides conformance to all related
safety requirements. However, the life of this product can be seriously shortened by improper
handling and incorrect operation. That is why it is necessary to follow general safety and
operational instructions below.
Warning!
Only sufficiently skilled personnel must handle this product.
Warning!
When handling this product, special care must be taken not to hit
the heatsink (if installed) against another rigid object. Also, be
careful not to drop the product, since this may cause damage
to the heatsink, CPU or other sensitive components as well.
Please, keep in mind that any physical damage to this product
is not covered under warranty.
Note:
This product is guaranteed to operate within the published
temperature ranges and relevant conditions. However, prolonged
operation near the maximum temperature is not recommended by
Fastwel or by electronic chip manufacturers due to thermal stress
related failure mechanisms. These mechanisms are common to all
silicon devices, they can reduce the MTBF of the product by
increasing the failure probability. Prolonged operation at the lower
limits of the temperature ranges has no limitations.
Caution, Electric Shock!
Before installing this product into a system and before installing
other devices on it, always ensure that your mains power is switched
off.
Always disconnect external power supply cables during all handling
and maintenance operations with this module to avoid serious
danger of electrical shock.

CPC805
CPC805 User Manual 6©2012 Fastwel v.001a E Pre
Unpacking, Inspection and Handling
Please read the manual carefully before unpacking the module or mounting the device into your
system. Keep in mind the following:
ESD Sensitive Device!
Electronic modules and their components are sensitive to static
electricity. Even a non-perceptible by human being static discharge
can be sufficient to destroy or degrade a component's operation!
Therefore, all handling operations and inspections of this product
must be performed with due care, in order to keep product integrity
and operability:
nPreferably, unpack or pack this product only at EOS/ESD safe workplaces. Otherwise, it is
important to be electrically discharged before touching the product. This can be done by
touching a metal part of your system case with your hand or tool. It is particularly important
to observe anti-static precautions when setting jumpers or replacing components.
nIf the product contains batteries for RTC or memory back-up, ensure that the module is not
placed on conductive surfaces, including anti-static mats or sponges. This can cause short-
circuit and result in damage to the battery and other components.
nStore this product in its protective packaging while it is not used for operational purposes.
Unpacking
The product is carefully packed in an antistatic bag and in a carton box to protect it against
possible damage and harmful influence during shipping. Unpack the product indoors only at a
temperature not less than +15°C and relative humidity not more than 70%. Please note, that if the
product was exposed to the temperatures below 0°Сfor a long time, it is necessary to keep it at
normal conditions for at least 24 hours before unpacking. Do not keep the product close to a heat
source.
Following ESD precautions, carefully take the product out of the shipping carton box. Proper
handling of the product is critical to ensure correct operation and long-term reliability. When
unpacking the product, and whenever handling it thereafter, be sure to hold the module preferably
by the front panel, card edges or ejector handles. Avoid touching the components and connectors.
Retain all original packaging at least until the warranty period is over. You may need it for
shipments or for storage of the product.
Initial Inspection
Although the product is carefully packaged, it is still possible that shipping damages may occur.
Careful inspection of the shipping carton can reveal evidence of damage or rough handling. Should
you notice that the package is damaged, please notify the shipping service and the manufacturer
as soon as possible. Retain the damaged packing material for inspection.
After unpacking the product, you should inspect it for visible damage that could have occurred
during shipping or unpacking. If damage is observed (usually in the form of bent component leads
or loose socketed components), contact Fastwel's official distributor from which you have
purchased the product for additional instructions. Depending on the severity of the damage, the
product may even need to be returned to the factory for repair. DO NOT apply power to the product
if it has visible damage. Doing so may cause further, possibly irreparable damage, as well as result
in a fire or electric shock hazard.
If the product contains socketed components, they should be inspected to make sure they are
seated fully in their sockets.

CPC805
CPC805 User Manual 7©2012 Fastwel v.001a E Pre
Handling
In performing all necessary installation and application operations, please follow only the
instructions supplied by the present manual.
In order to keep Fastwel’s warranty, you must not change or modify this product in any way, other
than specifically approved by Fastwel or described in this manual.
Technical characteristics of the systems in which this product is installed, such as operating
temperature ranges and power supply parameters, should conform to the requirements stated by
this document.
Retain all the original packaging, you will need it to pack the product for shipping in warranty cases
or for safe storage. Please, pack the product for transportation in the way it was packed by the
supplier.
When handling the product, please, remember that the module, its components and connectors
require delicate care. Always keep in mind the ESD sensitivity of the product.

CPC805
CPC805 User Manual 8©2012 Fastwel v.001a E Pre
Three Year Warranty
Fastwel Co. Ltd. (Fastwel), warrants that its standard hardware products will be free from defects
in materials and workmanship under normal use and service for the currently established warranty
period. Fastwel’s only responsibility under this warranty is, at its option, to replace or repair any
defective component part of such products free of charge.
Fastwel neither assumes nor authorizes any other liability in connection with the sale, installation
or use of its products. Fastwel shall have no liability for direct or consequential damages of any
kind arising out of sale, delay in delivery, installation, or use of its products.
If a product should fail through Fastwel's fault during the warranty period, it will be repaired free of
charge. For out of warranty repairs, the customer will be invoiced for repair charges at current
standard labor and materials rates.
Warranty period for Fastwel products is 36 months since the date of purchase.
The warranty set forth above does not extend to and shall not apply to:
1. Products, including software, which have been repaired or altered by other than
Fastwel personnel, unless Buyer has properly altered or repaired the products in
accordance with procedures previously approved in writing by Fastwel.
2. Products, which have been subject to power, supply reversal, misuse, neglect,
accident, or improper installation.
Returning a product for repair
1. Apply to Fastwel company or to any of the Fastwel's official representatives for the
Product Return Authorization.
2. Attach a failure inspection report with a product to be returned in the form, accepted by
customer, with a description of the failure circumstances and symptoms.
3. Carefully package the product in the antistatic bag, in which the product had been
supplied. Failure to package in antistatic material will VOID all warranties. Then
package the product in a safe container for shipping.
4. The customer pays for shipping the product to Fastwel or to an official Fastwel
representative or dealer.