Fastwel CPC522 User manual

CPC522
3U CompactPCI CPU Module
User Manual
Rev. 001
May 2022
The product described in this manual is compliant
with all related CE standards.

Product Title: CPC522
Document name: CPC522 User Manual
User Manual version: 001
Ref. docs: IMES.467444.116
Copyright © 2022 Fastwel Co. Ltd. All rights reserved.
Revision Record
Rev. Index
Brief Description
Product Index
Date
001
Preliminary version
CPC522
May, 2022
Contact Information
Fastwel Co. Ltd
Fastwel Corporation US
Address:
108 Profsoyuznaya St.,
Moscow 117437,
Russian Federation
6108 Avenida Encinas,
Suite B, Carlsbad,
CA92011, USA
Tel.:
+7 (495) 232-1681 Tel.:
+1 (858) 488-3663
Fax:
+7 (495) 232-1654
E-mail:
Web:
http://www.fastwel.com/

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Table of Contents
Table of Contents.....................................................................................................................................................1
List of Tables............................................................................................................................................................2
List of Figures…………………………………. ........................................................................................................... 3
Conventions…………………………………………………………………………………………………………………….5
General rules of usage …...……………………………………………………………………………………….………….7
Manufacturer's warranties…………………………………………………………………………………………………….7
Transportation, Unpacking and Storage …………………………………………………….………………...……………9
1Introduction.......................................................................................................................................... 10
1.1 Module versions…………………….……………………..……………………………………………………………..11
1.2 Technical specifications……………………..…………………………………………………………………………..11
1.3 Operating environmental parameters …..…………..…………………………………………………………………13
1.4 Delivery checklist…..…………………………………………..………………………………………………………...13
1.5 Packaging information ………………..……………………………….….……………………………………….……14
1.6 Appearance and layout of the CPC522 components …..………………….………………………………………..14
1.6.1 Appearance of CPC522 …………………………………………………………………………………………..15
1.6.2 Layout of main components……………………………………………………………………………………….16
1.6.3 Front panel ………………………………………………………………………………………………………….18
2Functional description........................................................................................................................ 19
2.1 Block diagram ……...….……………………………………………………………………………………………...…19
2.2 Options for system expansion …..……………………………………………………………………………………..19
2.3 Peripheral devices ………………………………………………………………………………………………………20
2.3.1 Timers……………………………………………….……………………………………………………………...20
2.3.2 Battery……………………………………………………………………………………………………………....28
2.3.3 Devices on local SMBus…………………………………………………………………………………………..28
2.3.4 Non-volatile Memory………………………………………………………………………………………………28
2.4 Module interfaces …………………………………………………………………………………………………….…31
2.4.1 CompactPCI Serial connectors……………………………………………………………………………….…31
2.4.2 Connector for mezzanine module installation………………………………………………………………….31
2.4.3 Keyboard / mouse interface……………………………………………………………………………………...32
2.4.4 USB interfaces…………………………………………………………………………………………………….32
2.4.5 DisplayPort…………………………………………………………………………………………………………32
2.4.6 Serial interfaces (RS-232 and RS-485)………………………………………………………………………...33
2.4.7 Parallel port interface……………………………………………………………………………………………..34
2.4.8 External interface 2.5 Gigabit Ethernet…………………………………………………………………………34
2.4.9 SATA interface…………………………………………………………………………………………………….35
2.4.10 HD (high definition) audio………………………………………………………………………………………35
2.5 LEDs …………………......………………………………………………………………………………………………35
2.5.1 GP LED indicator configuration and control registers (logic device 5)……………………………………..36
2.5.2 LED register initialization………………………………………………………………………………………..36
3Use of CPC522..................................................................................................................................... 38
3.1 Compact PCI Serial system ………………….………………………………………………………………………..38
3.1.1 Inter-module connections………………………………………………………………………………………...38
3.1.2 Interaction with power supply…………………………………………………………………………………....39
3.1.3 Features of information storage system implementation……………………………………………………..39
4CPC522 installation............................................................................................................................. 44
4.1 Safety requirements ……..……………………………………………………………………………………………..44
4.2 CPC522 installation procedure ……………………………………………………….……….………………………44
4.3 Module removal procedure …………………………………………………………………………………………….45
4.4 Installation of the CPC522 peripherals ………………………..……………………………………………………...46
4.4.1 Installation of SSD M2…………………………………………………………………………………………..46
4.4.2 Connection of USB devices…………………………………………………………………………………….47
4.4.3 Battery replacement……………………………………………………………………………………………..47
4.5 Installing the MIC584 Mezzanine Module ……………………………………………………….…………………...47
4.6 Installing the software …………………………………………………………………………………………………..47
5System setup ....................................................................................................................................... 48
5.1 Reset of BIOS settings to factory defaults and set the module to transparent mode ………….………………..48

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6 Phoenix® BIOS…………………………………………………………………………………………………………..….49
7Additional information........................................................................................................................ 50
7.1 Temperature mode control ………………………………………………………………………..….………………..50
7.1.1 Passive temperature control ……………………………………………………………..……………………..50
7.1.2 Cooling system of the CPC522 module……………………………………………………………………….51
7.2 Power consumption of the CPC522 module …………………………………………………………………………51
7.2.1 Starting and average current consumption of the module ………………………………...………………..52
7.3 Compliance with safety requirements of CPC522 …………………………………………………………………...52
7.4 Operating Conditions of the CPC522 module……………………………………………………………………...…52
ANNEX A: Terms and abbreviations ………………………………………………………………………………....……..….54
ANNEX B: DISCLAIMER…………………………………………………………………………………………………..……….56
List of Tables
Table 1-1: Versions of the CPC522 Module.....................................................................................................10
Table 1-2: Description of LEDs.........................................................................................................................13
Table 2-1: Interface Modules Used for expanding the I/O Capabilities of the CPC522 ....................................20
Table 2-2: SMBus device addresses................................................................................................................28
Table 2-3: Assignment of XS7 connector pins for installing the MIC584 mezzanine on the CPC522...............31
Table 2-4: Assignment of the DisplayPort connector pins ................................................................................33
Table 2-5: RJ45 Gigabit Ethernet connector pin assignments..........................................................................34
Table 2-6: Identification of LEDs and function of the CPC522 module.............................................................35
Table 2-7: GP indicator configuration and control registers..............................................................................36
Table 2-8: Assignment of bits of the LED control register.................................................................................37
Table 2-9: Combinations of GP LED control bits..............................................................................................37
Table 5-1: Possible configuration options of the CPC522 module with the use of the SA1 switch...……..…….48
Table 7-1: Power consumption parameters of CPC522 ……………………..……………….………………….….51
Table 7-2: Results of measuring maximum starting currents and maximum average currents …………..…..…52
Table 7-3: Parameters of climatic and mechanical effects ………………………………………………………….52
Table 7-4: Requirements for electromagnetic compatibility …………………………………...…………..…….….53

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List of Figures
Figure 1-1: Appearance of the CPC522 Module................................................................................................15
Figure 1-2: Layout of main components on the CPC522 board (top view) ........................................................16
Figure 1-3: Layout of main components of the CPC522 Module (bottom view).................................................16
Figure 1-4: CPC522 Module with the installed R1 heatsink (4HP).....................................................................17
Figure 1-5: CPC522 Module with the installed with the increased heatsink R2 (8HP).......................................17
Figure 1-6: Front panel of the CPC522 Module (front view) ..............................................................................18
Figure 2-1: Block diagram of CPC522...............................................................................................................19
Figure 2-2: XS7 connector for installation of MIC584 mezzanine module .........................................................31
Figure 2-3: USB1 and USB2 connectors...........................................................................................................32
Figure 2-4: DisplayPort connector .....................................................................................................................33
Figure 2-5: External view of the RJ45 Ethernet connector.................................................................................34
Figure 3-1: Numbering of the interfaces supported by the CPC522 in the Compact PCI Serial backplane…….39
Figure 3-2: Location of the CPC522 supported SATA lines on the backplane …………………………………….40
Figure 3-3: RAID 0 diagram ……………...…………………………..………………………………………………....41
Figure 3-4: RAID 1 diagram ……………………………………………………………….…………………..………..41
Figure 3-5: RAID 10 diagram …....................................……………..……………………………………………….42
Figure 3-6: RAID 5 diagram.…………………..…………………………………………………………………...…....43
Figure 5-1: The SA1 operation mode switch of the CPC522 module...…………………………………...………..48
All information in this document is provided for reference only, with no warranty of its suitability for any specific purpose. This information has been thoroughly checked and
is believed to be entirely reliable and consistent with the product that it describes. However, Fastwel accepts no responsibility for inaccuracies, omissions or their
consequences, as well as liability arising from the use or application of any product or example described in this document.
Fastwel Co. Ltd. reserves the right to change, modify, and improve this document or the products described in it, at Fastwel's discretion without further notice. Software
described in this document is provided on an “as is” basis without warranty. Fastwel assumes no liability for consequential or incidental damages originated by the use of
this software.
This document contains information, which is property of Fastwel Co. Ltd. It is not allowed to reproduce it or transmit by any means, to translate the document or to convert
it to any electronic form in full or in parts without antecedent written approval of Fastwel Co. Ltd. or one of its officially authorized agents.
Fastwel and Fastwel logo are trademarks owned by Fastwel Co. Ltd., Moscow, Russian Federation. CompactPCI is a trademark of the PCI industrial Computers
Manufacturers Group. Ethernet is a registered trademark of Xerox Corporation. IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc.
Intel is a trademark of Intel Corporation. Pentium M and Celeron M are trademarks of Intel Corporation. Microsoft is a trademark of the Microsoft Corporation. In addition,
this document may include names, company logos and trademarks, which are registered trademarks and, therefore, are property of their respective owners.
Fastwel welcomes suggestions, remarks and proposals regarding the form and the content of this Manual.

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Ownership rights
This document contains information that is the property of Fastwel Group. It may not be copied or
transmitted by any known means, nor may it be stored in information storage and retrieval systems
without the prior written consent of Fastwel Group or one of its authorized agents. The information
contained in this document, to the best of our knowledge, is free from any errors, however, Fastwel
Group accepts no responsibility for any inaccuracies and their consequences, as well as liability
arising from the use or application of any diagram, product or example given in this document.
Fastwel Group reserves the right to change and improve both this document and the product
presented inside of it at its discretion without any further notice.
Safety requirements
This Fastwel Group’s product is developed and tested for the purpose of ensuring compliance to
the electric safety requirements. Its design provides long-term trouble-free operation. The service
life of the product can be significantly reduced due to the improper handling during unpacking and
installation. Therefore, in the interests of your safety and in order to ensure proper operation of the
product, you should follow the recommendations below.

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Conventions
Caution, High Voltage!
This sign and text warn of the dangers associated with electrical discharges (> 60 V)
when touching the device or any part of it. Failure to follow the precautions mentioned
or prescribed in the regulations may endanger your life or health, and may result in
damages to the equipment. Please also read the below subparagraph dedicated to the
rules for working with high voltage.
Attention! Static-sensitive device!
This sign and text indicate that electronic boards and their components are sensitive
to static electricity, so care should be taken when handling this device and performing
inspections to ensure integrity and functionality of the device.
Warning! Hot surface!
This sign and inscription warns of the dangers associated with touching hot surfaces
of the unit.
Attention!
This sign is aimed at drawing your attention to aspects of this User Manual that, if not
fully understood or ignored, may endanger your health or cause damages to the
equipment.
Note
This sign is used to text fragments that should be read carefully.

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Safety requirements
This Fastwel Group product has been developed and tested to ensure compliance with electrical
safety requirements. Its design provides long-term fail-safe operation. The product's life cycle may
be significantly shortened due to mishandling during unpacking and installation. Therefore, for your
own safety and for ensuring proper operation of the device, you should follow the
recommendations given below.
Rules for safe handling with high voltage
Attention!
All operations with this device should only be performed by personnel with sufficient qualifications.
Caution, High Voltage!
Before installing the board in the system, make sure that the mains power supply is off. The same
also applies to the installation of expansion boards.
There is a serious risk of electric shock during installation, repairs, and maintenance of the device,
so always unplug the power supply cord while carrying out of works. The same also applies to the
other power supply cables.
Instructions for board handling
Static-sensitive device!
Electronic boards and their components are sensitive to static electricity. Therefore, special
attention should be given when handling these devices to ensure their safety and operability.
Do not leave the board in the non-operating position without protective packaging.
If possible, always work with the board in workplaces protected against static electricity.
Should this not be possible, the user should remove the static charge before touching the product
with their hands or tools. The best way to do so is by touching any metal part of the system
enclosure.

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General rules of usage
In order to keep the warranty, the product must not be altered or changed in any way. Any
changes and improvements unauthorized by Fastwel Group other than those contained in this
User Manual or received from the technical support service of Fastwel Group in the form of a set of
instructions for their implementation will void the warranty.
This device should be installed and connected only to systems that meet all necessary technical
and climatic requirements. This also applies to the operating temperature range of a particular
version of the board. You should also consider the temperature limits of the batteries installed on
the board.
Follow the instructions in this User Manual only when performing all necessary installation and
configuration operations.
Retain the original packaging for storing products in the future or to transport in case of a
warranty claim. If it is necessary to transport or store the board, pack it the same way as it was
packed at the time of receipt.
Proceed with extra caution when handling and unpacking the device. Follow the instructions
given below.
It is not allowed to connect external equipment, communication interface cables without
disconnecting the power supply of the product and connected external equipment.
MANUFACTURER’S WARRANTIES
Warranty liabilities
The manufacturer guarantees that CPC522 meets the requirements of technical specifications
provided that the Consumer complies with the operating conditions, transportation, storage,
installation and mounting, set by the operational documents.
The manufacturer guarantees that the products supplied by it will not show any manufacturing
defects and materials used in compliance with the rules of operation and maintenance during the
warranty period established at the moment. The Manufacturer's obligation under this warranty is to
repair or replace, free of charge, any defective electronic component included in the returned
product.
Products that failed through the Manufacturer’s fault during the warranty period will be repaired
free of charge. In other cases, the Consumer will be billed based on current remuneration rates
and the cost of consumables.
Right of limitation liability
The manufacturer is not responsible for any damages caused to the Consumer’s property due to
the failure of the product in the process of its use.
Warranty period
The warranty period for the manufacturer's products is 36 months from the date of sale (unless
otherwise provided by the delivery agreement).

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For customized products, the warranty period is 60 months from the date of sale (unless otherwise
provided by the delivery agreement).
The warranty set forth above does not extend to and shall not apply to:
1. Products, including software, which have been repaired or altered by other than
Fastwel personnel, unless Buyer has properly altered or repaired the products in
accordance with procedures previously approved in writing by Fastwel.
2. Products, which have been subject to power, supply reversal, misuse, neglect,
accident, or improper installation.
Returning a product for repair
1. Apply to Fastwel Company or to any of the Fastwel's official representatives for the
Product Return Authorization.
2. Attach a failure inspection report with a product to be returned in the form, accepted by
customer, with a description of the failure circumstances and symptoms.
3. Carefully package the product in the antistatic bag, in which the product had been
supplied. Failure to package in antistatic material will VOID all warranties. Then
package the product in a safe container for shipping.
4. The customer pays for shipping the product to Fastwel or to an official Fastwel
representative or dealer.

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Transportation, Unpacking and Storage
Transportation
The modules should be transported in the separate manufacturer’s packaging (container),
consisting of an individual antistatic packaging and a cardboard box, in closed transport (road, rail,
air in heated and sealed compartments) under storage conditions 5 according to the GOST
standard 15150-69 or under storage conditions 3 for sea transportation.
It is allowed to transport the modules packed in individual antistatic bags in manufacturer’s group
packaging (container).
Transportation of packaged modules should be carried out in accordance with the rules of
transportation of goods currently valid for this type of transport.
During handling operations and transportation, the packed modules should not be subjected to
sudden shocks, drops, impacts and precipitation. The packed modules should be placed on the
vehicle in such a way as to preclude their further movements.
Unpacking
Before unpacking, after transportation at negative ambient temperatures, the modules must be
kept for 6 hours under storage conditions 1, in accordance with the GOST standard 15150-69.
Do not place the packed modules near any heat sources before unpacking.
When unpacking the modules, it is necessary to observe all precautions to ensure their safety, as
well as marketable condition of manufacturer’s consumer packaging.
When unpacking, it is necessary to check the modules for any external mechanical damages after
transportation.
Storage
Storage conditions of the modules 1 comply with the GOST standard 15150-69.

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1 Introduction
The CPC522 CPU Module is designed in the 3U CPCI Serial form-factor with the purpose of using
it in real-time systems, production control, high-speed data acquisition and data processing system.
The CPC522 CPU Module is an extension of the 3U CPCI modules manufactured by Fastwel
Group. The module is based on the Intel Coffee Lake H processors.
The CPC522 Module uses high-speed I/O interfaces (PCI-Express Gen 3, 2.5Gigabit Ethernet,
USB 3.1 Gen1) and supports state-of-the-art video processing technologies. The modular design of
the product enables flexible configuration for specific applications, thereby optimizing the price-
performance ratio.
To extend the functionalities of the CPC522, the MIC584 mezzanine module is designed, a detailed
description of which can be found in the relevant User Manual.
1.1 Module versions
The CPC522 Module’s versions are specified in the table below,
Table 1-1 Versions of the CPC522 Module
Version
CPU
RAM
Heatsink
Temperature
1
CPC522-01
Intel Coffee Lake H,
E-2276ML 2 GHz, 6C
25W, 32G SSD
16 GB
2666
DDR4
4HP
0…+70ºC
2
CPC522-02
Intel Coffee Lake H, Core i3-
9100HL 1.6 GHz, 4C
25W, NO SSD
8 GB 2666
DDR4
4HP
0…+70ºC
Description of the supplied configurations:
CPС522-01: 3U CPCI Serial Module, 4HP, made in the standard 3U Eurocard format , Xeon E-
2276ML 2GHz Processor, 12MB Cache, 6 x Cores 12 threads 25W, 16GB RAM, SSD
32GB with low heat sink, designed for operation within the commercial temperature
range.
CPС522-02: 3U CPCI Serial Module, 4HP, made in the standard 3U Eurocard format, Core i3-
9100HL 1.6Ghz Processor, 6MB Cache, 4 x Cores 4 threads 25W, 8GB RAM, no SSD,
with low heatsink, designed for operation within the commercial temperature range.
The options available:
\Coated* - version with the conformal coating
\OEM –with a limited scope of supply

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Note
For all versions of the CPC522, forced cooling must be provided.
1.2 Technical specifications
●Processor
•Intel Coffee Lake H, E-2276ML 2 GHz, 25W, 6 x cores, 12 MB cache (CPC522-01);
•Intel Coffee Lake H, Core i3-9100HL 1.6 GHz, 25W, 4 x cores, 6 MB cache
(CPC522-02)
● RAM
•DDR4-2666 with ECC 16 GB, soldered, two-channel (for CPC522-01);
•DDR4-2666 with ECC 8 GB, soldered, two-channel (for CPC522-02);
●Integrated Graphics Card Intel® UHD Graphics P630
•Base frequency –350 MHz;
•Graphics Maximum Dynamic Frequency –1.15 GHz;
•Maximum memory size supported by the processor –64 GB;
•Supported 4К@60 Hz;
•2 x DisplayPort outputs (resolution up to 4096x2304@60Hz) are routed to the front
panel;
•1 x DisplayPort interface is routed to the front panel connector;
●LPC Bus
•Routed to the mezzanine connector;
●PCI-E Bus
•Processor hosts. Support of PCI-E 3.0 (up to 8 GT/s);
- Routed to the backplane connector's with support of up two x8 devices;
•PCH hosts. Support of PCI-E 3.0 (up to 8 GT/s). Up to 10 PCI Express ports;
- 8 x lines are routed to the backplane connector with support of up to two х4 devices;
- 4 x lines are routed to the backplane connector with support of up to four х1 devices;
- 2 x lines are routed to the mezzanine connector with support of two х1 devices or one
х2 device. Can be configured as one or two SATA III interfaces depending on M2
interface configuration.
- 2 x lines are routed to the M2 drive connector. One line can be configured as a SATA
III interface depending on the type of drive installed.
- 2 x lines are used by 2.5 Gb Ethernet controllers.
●SMBus
•Compatibility with the 2.0 specification;
•Speed up to 100 Kb/s;
●FLASH BIOS

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•2x 128 Mb SPI-Flash;
●SATA III interface
•Five ports are routed to the backplane connectors;
•Two ports that are multiplexed with PCI Express interface, are routed to the
mezzanine connector;
•One port is used by an internal SATA drive;
•One SATA III port can be used by an M2 interface depending on the type of drive
installed.
●Integrated SATA SSD
•32 GB 3D NAND Flash;
•Interface: SATA III;
● 2 x ports LAN 10BASE-Te, 100BASE-TX, 1000BASE-T and 2500BASE-T
•The two ports are routed to the front panel connectors;
●USB ports
•6 x USB 3.1 ports (10 Mb/s):
- 2 x ports are routed to the front panel connectors;
- 4 x ports are routed to the backplane connectors;
•12 x USB 2.0 ports:
- 8 x ports are routed to the backplane connectors;
- 2 x ports are routed to the front panel connectors;
- 2 x ports are routed to the mezzanine connector;
●FRAM
•32 KB (1 KB for storing BIOS Setup settings and serial number of the device);
•Implemented on the SPI FPGA bus;
●Real-Time Clock
•Powered from the lithium battery CR2032 (3V);
●Audio support
•HD Audio interface is routed to the mezzanine connector
●Watchdog timer
•Internal timer with a possibility of software-based control
●SGPIO interface
•Signaling support in accordance with the SFF-8485 specification;
●Hardware monitoring
•Implemented via SMBus interface;
•Monitoring of three supply voltages;
•Monitoring of CPU temperature;
•Monitoring of PCB temperature;
•Power monitoring;
● LED indication
The LEDs indicators for start diagnostics, drives activity, user LEDs are routed to the front panel.
The LEDs are described in the table below.

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Table 1-2 Description of LEDs
#
Mnemonics
Description
1
SYS
Red-blue two-color LED. Blue –“Power Off»mode. Red –hardware fault.
2
STG
Red-greed two color LED. Red –activity of SATA and microSD drives. Green –reserve.
3
GP
Red-green two color LED. Red –programmable. Green –programmable. Green LED
indicates the status of the start-up process during start.
4
OVH
Red-yellow two-color LED. Red –processor overheating. Green –reserve.
● Software compatibility:
•Windows 10 IoT Enterprise 64bit;
•Linux Debian 9;
● Power supply requirements:
•Supply voltage +12V, +5V_STBY.
● MTBF:
•Min. 100,000 hours.
● Module’s weight:
•Max. 0.450 kg.
1.3 Operating environmental parameters
●Operating temperature range:
•Industrial version: from - 40°C to +85°C;
•Commercial version: from 0°C to +70°С.
●Humidity:
•Up to 80%, non-condensing;
•Up to 98%, non-condensing, for /Coated option.
●Resistance to vibration/single shocks:
•2g/50g for CPC522 Module.
1.4 Delivery checklist
The module’s delivery checklist includes:
CPC522 Module
The IMES.467941.0540 installation kit includes:
- Rack IMES.711141.007-07 –1 pcs.
- Screw DIN7985-М2,5х4-A2 –1 pcs.
Packaging.

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1.5 Packaging information
The CPC522 module is packed in a box, which has the following dimensions: 350 x 260 x 70
mm. Module’s packaged weight is max. 1 kg.
Note
Retain the original anti-static bag and consumer packaging till the end of the
warranty period.
1.6 Appearance and layout of the CPC522 components
The figures below will help to identify the components and understand their arrangement and
functions. There may be slight differences in the module versions that are not reflected in the
diagrams and figures.

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1.6.1 Appearance of CPC522
Fig. 1-1 Appearance of the CPC522 Module
The appearance of the module’s versions may slightly differ from the one shown in the figure.
Fig. 1-1 shows the CPC522 Module with the SSD installed (not included into the Delivery
Checklist).

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1.6.2 Layout of main components
Fig. 1-2 Layout of main components on the CPC522 board (top view)
This figure shows the top side of the CPC522 board. Heatsink is not shown.
Fig. 1-3 Layout of main components of the CPC522 Module (bottom view)
SA1 Switch

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Fig. 1-4 CPC522 Module with the installed R1 heatsink (4HP)
Fig. 1-5 CPC522 Module with the installed with the increased heatsink R2 (8HP)

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1.6.3 Front panel
Fig. 1- 6 Front panel of the CPC522 Module (front view)
Button A fulfils mechanical function: it is used to install/remove the CPC522 (see
subparagraphs 4.2 CPC522 Installation procedure and 4.3 Removal procedure). Button A is
also a programmable switch designed for manual system initialization, if required.
Upper retainer screw
Handle
Button A
Bottom retainer screw
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