Fastwel CPC522 User manual

CPC522
3U CompactPCI CPU Module
User Manual
Rev. 001
May 2022
The product described in this manual is compliant
with all related CE standards.

Product Title: CPC522
Document name: CPC522 User Manual
User Manual version: 001
Ref. docs: IMES.467444.116
Copyright © 2022 Fastwel Co. Ltd. All rights reserved.
Revision Record
Rev. Index
Brief Description
Product Index
Date
001
Preliminary version
CPC522
May, 2022
Contact Information
Fastwel Co. Ltd
Fastwel Corporation US
Address:
108 Profsoyuznaya St.,
Moscow 117437,
Russian Federation
6108 Avenida Encinas,
Suite B, Carlsbad,
CA92011, USA
Tel.:
[phone] Tel.:
[phone]
Fax:
[phone]
E-mail:
[email protected] E-mail:
[email protected]
Web:
http://www.fastwel.com/

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Table of Contents
Table of Contents.....................................................................................................................................................1
List of Tables............................................................................................................................................................2
List of Figures…………………………………. ........................................................................................................... 3
Conventions…………………………………………………………………………………………………………………….5
General rules of usage …...……………………………………………………………………………………….………….7
Manufacturer's warranties…………………………………………………………………………………………………….7
Transportation, Unpacking and Storage …………………………………………………….………………...……………9
1Introduction.......................................................................................................................................... 10
1.1 Module versions…………………….……………………..……………………………………………………………..11
1.2 Technical specifications……………………..…………………………………………………………………………..11
1.3 Operating environmental parameters …..…………..…………………………………………………………………13
1.4 Delivery checklist…..…………………………………………..………………………………………………………...13
1.5 Packaging information ………………..……………………………….….……………………………………….……14
1.6 Appearance and layout of the CPC522 components …..………………….………………………………………..14
1.6.1 Appearance of CPC522 …………………………………………………………………………………………..15
1.6.2 Layout of main components……………………………………………………………………………………….16
1.6.3 Front panel ………………………………………………………………………………………………………….18
2Functional description........................................................................................................................ 19
2.1 Block diagram ……...….……………………………………………………………………………………………...…19
2.2 Options for system expansion …..……………………………………………………………………………………..19
2.3 Peripheral devices ………………………………………………………………………………………………………20
2.3.1 Timers……………………………………………….……………………………………………………………...20
2.3.2 Battery……………………………………………………………………………………………………………....28
2.3.3 Devices on local SMBus…………………………………………………………………………………………..28
2.3.4 Non-volatile Memory………………………………………………………………………………………………28
2.4 Module interfaces …………………………………………………………………………………………………….…31
2.4.1 CompactPCI Serial connectors……………………………………………………………………………….…31
2.4.2 Connector for mezzanine module installation………………………………………………………………….31
2.4.3 Keyboard / mouse interface……………………………………………………………………………………...32
2.4.4 USB interfaces…………………………………………………………………………………………………….32
2.4.5 DisplayPort…………………………………………………………………………………………………………32
2.4.6 Serial interfaces (RS-232 and RS-485)………………………………………………………………………...33
2.4.7 Parallel port interface……………………………………………………………………………………………..34
2.4.8 External interface 2.5 Gigabit Ethernet…………………………………………………………………………34
2.4.9 SATA interface…………………………………………………………………………………………………….35
2.4.10 HD (high definition) audio………………………………………………………………………………………35
2.5 LEDs …………………......………………………………………………………………………………………………35
2.5.1 GP LED indicator configuration and control registers (logic device 5)……………………………………..36
2.5.2 LED register initialization………………………………………………………………………………………..36
3Use of CPC522..................................................................................................................................... 38
3.1 Compact PCI Serial system ………………….………………………………………………………………………..38
3.1.1 Inter-module connections………………………………………………………………………………………...38
3.1.2 Interaction with power supply…………………………………………………………………………………....39
3.1.3 Features of information storage system implementation……………………………………………………..39
4CPC522 installation............................................................................................................................. 44
4.1 Safety requirements ……..……………………………………………………………………………………………..44
4.2 CPC522 installation procedure ……………………………………………………….……….………………………44
4.3 Module removal procedure …………………………………………………………………………………………….45
4.4 Installation of the CPC522 peripherals ………………………..……………………………………………………...46
4.4.1 Installation of SSD M2…………………………………………………………………………………………..46
4.4.2 Connection of USB devices…………………………………………………………………………………….47
4.4.3 Battery replacement……………………………………………………………………………………………..47
4.5 Installing the MIC584 Mezzanine Module ……………………………………………………….…………………...47
4.6 Installing the software …………………………………………………………………………………………………..47
5System setup ....................................................................................................................................... 48
5.1 Reset of BIOS settings to factory defaults and set the module to transparent mode ………….………………..48

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6 Phoenix® BIOS…………………………………………………………………………………………………………..….49
7Additional information........................................................................................................................ 50
7.1 Temperature mode control ………………………………………………………………………..….………………..50
7.1.1 Passive temperature control ……………………………………………………………..……………………..50
7.1.2 Cooling system of the CPC522 module……………………………………………………………………….51
7.2 Power consumption of the CPC522 module …………………………………………………………………………51
7.2.1 Starting and average current consumption of the module ………………………………...………………..52
7.3 Compliance with safety requirements of CPC522 …………………………………………………………………...52
7.4 Operating Conditions of the CPC522 module……………………………………………………………………...…52
ANNEX A: Terms and abbreviations ………………………………………………………………………………....……..….54
ANNEX B: DISCLAIMER…………………………………………………………………………………………………..……….56
List of Tables
Table 1-1: Versions of the CPC522 Module.....................................................................................................10
Table 1-2: Description of LEDs.........................................................................................................................13
Table 2-1: Interface Modules Used for expanding the I/O Capabilities of the CPC522 ....................................20
Table 2-2: SMBus device addresses................................................................................................................28
Table 2-3: Assignment of XS7 connector pins for installing the MIC584 mezzanine on the CPC522...............31
Table 2-4: Assignment of the DisplayPort connector pins ................................................................................33
Table 2-5: RJ45 Gigabit Ethernet connector pin assignments..........................................................................34
Table 2-6: Identification of LEDs and function of the CPC522 module.............................................................35
Table 2-7: GP indicator configuration and control registers..............................................................................36
Table 2-8: Assignment of bits of the LED control register.................................................................................37
Table 2-9: Combinations of GP LED control bits..............................................................................................37
Table 5-1: Possible configuration options of the CPC522 module with the use of the SA1 switch...……..…….48
Table 7-1: Power consumption parameters of CPC522 ……………………..……………….………………….….51
Table 7-2: Results of measuring maximum starting currents and maximum average currents …………..…..…52
Table 7-3: Parameters of climatic and mechanical effects ………………………………………………………….52
Table 7-4: Requirements for electromagnetic compatibility …………………………………...…………..…….….53

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List of Figures
Figure 1-1: Appearance of the CPC522 Module................................................................................................15
Figure 1-2: Layout of main components on the CPC522 board (top view) ........................................................16
Figure 1-3: Layout of main components of the CPC522 Module (bottom view).................................................16
Figure 1-4: CPC522 Module with the installed R1 heatsink (4HP).....................................................................17
Figure 1-5: CPC522 Module with the installed with the increased heatsink R2 (8HP).......................................17
Figure 1-6: Front panel of the CPC522 Module (front view) ..............................................................................18
Figure 2-1: Block diagram of CPC522...............................................................................................................19
Figure 2-2: XS7 connector for installation of MIC584 mezzanine module .........................................................31
Figure 2-3: USB1 and USB2 connectors...........................................................................................................32
Figure 2-4: DisplayPort connector .....................................................................................................................33
Figure 2-5: External view of the RJ45 Ethernet connector.................................................................................34
Figure 3-1: Numbering of the interfaces supported by the CPC522 in the Compact PCI Serial backplane…….39
Figure 3-2: Location of the CPC522 supported SATA lines on the backplane …………………………………….40
Figure 3-3: RAID 0 diagram ……………...…………………………..………………………………………………....41
Figure 3-4: RAID 1 diagram ……………………………………………………………….…………………..………..41
Figure 3-5: RAID 10 diagram …....................................……………..……………………………………………….42
Figure 3-6: RAID 5 diagram.…………………..…………………………………………………………………...…....43
Figure 5-1: The SA1 operation mode switch of the CPC522 module...…………………………………...………..48
All information in this document is provided for reference only, with no warranty of its suitability for any specific purpose. This information has been thoroughly checked and
is believed to be entirely reliable and consistent with the product that it describes. However, Fastwel accepts no responsibility for inaccuracies, omissions or their
consequences, as well as liability arising from the use or application of any product or example described in this document.
Fastwel Co. Ltd. reserves the right to change, modify, and improve this document or the products described in it, at Fastwel's discretion without further notice. Software
described in this document is provided on an “as is” basis without warranty. Fastwel assumes no liability for consequential or incidental damages originated by the use of
this software.
This document contains information, which is property of Fastwel Co. Ltd. It is not allowed to reproduce it or transmit by any means, to translate the document or to convert
it to any electronic form in full or in parts without antecedent written approval of Fastwel Co. Ltd. or one of its officially authorized agents.
Fastwel and Fastwel logo are trademarks owned by Fastwel Co. Ltd., Moscow, Russian Federation. CompactPCI is a trademark of the PCI industrial Computers
Manufacturers Group. Ethernet is a registered trademark of Xerox Corporation. IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc.
Intel is a trademark of Intel Corporation. Pentium M and Celeron M are trademarks of Intel Corporation. Microsoft is a trademark of the Microsoft Corporation. In addition,
this document may include names, company logos and trademarks, which are registered trademarks and, therefore, are property of their respective owners.
Fastwel welcomes suggestions, remarks and proposals regarding the form and the content of this Manual.

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Ownership rights
This document contains information that is the property of Fastwel Group. It may not be copied or
transmitted by any known means, nor may it be stored in information storage and retrieval systems
without the prior written consent of Fastwel Group or one of its authorized agents. The information
contained in this document, to the best of our knowledge, is free from any errors, however, Fastwel
Group accepts no responsibility for any inaccuracies and their consequences, as well as liability
arising from the use or application of any diagram, product or example given in this document.
Fastwel Group reserves the right to change and improve both this document and the product
presented inside of it at its discretion without any further notice.
Safety requirements
This Fastwel Group’s product is developed and tested for the purpose of ensuring compliance to
the electric safety requirements. Its design provides long-term trouble-free operation. The service
life of the product can be significantly reduced due to the improper handling during unpacking and
installation. Therefore, in the interests of your safety and in order to ensure proper operation of the
product, you should follow the recommendations below.

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Conventions
Caution, High Voltage!
This sign and text warn of the dangers associated with electrical discharges (> 60 V)
when touching the device or any part of it. Failure to follow the precautions mentioned
or prescribed in the regulations may endanger your life or health, and may result in
damages to the equipment. Please also read the below subparagraph dedicated to the
rules for working with high voltage.
Attention! Static-sensitive device!
This sign and text indicate that electronic boards and their components are sensitive
to static electricity, so care should be taken when handling this device and performing
inspections to ensure integrity and functionality of the device.
Warning! Hot surface!
This sign and inscription warns of the dangers associated with touching hot surfaces
of the unit.
Attention!
This sign is aimed at drawing your attention to aspects of this User Manual that, if not
fully understood or ignored, may endanger your health or cause damages to the
equipment.
Note
This sign is used to text fragments that should be read carefully.

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Safety requirements
This Fastwel Group product has been developed and tested to ensure compliance with electrical
safety requirements. Its design provides long-term fail-safe operation. The product's life cycle may
be significantly shortened due to mishandling during unpacking and installation. Therefore, for your
own safety and for ensuring proper operation of the device, you should follow the
recommendations given below.
Rules for safe handling with high voltage
Attention!
All operations with this device should only be performed by personnel with sufficient qualifications.
Caution, High Voltage!
Before installing the board in the system, make sure that the mains power supply is off. The same
also applies to the installation of expansion boards.
There is a serious risk of electric shock during installation, repairs, and maintenance of the device,
so always unplug the power supply cord while carrying out of works. The same also applies to the
other power supply cables.
Instructions for board handling
Static-sensitive device!
Electronic boards and their components are sensitive to static electricity. Therefore, special
attention should be given when handling these devices to ensure their safety and operability.

Do not leave the board in the non-operating position without protective packaging.
If possible, always work with the board in workplaces protected against static electricity.
Should this not be possible, the user should remove the static charge before touching the product
with their hands or tools. The best way to do so is by touching any metal part of the system
enclosure.

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General rules of usage
In order to keep the warranty, the product must not be altered or changed in any way. Any
changes and improvements unauthorized by Fastwel Group other than those contained in this
User Manual or received from the technical support service of Fastwel Group in the form of a set of
instructions for their implementation will void the warranty.
This device should be installed and connected only to systems that meet all necessary technical
and climatic requirements. This also applies to the operating temperature range of a particular
version of the board. You should also consider the temperature limits of the batteries installed on
the board.
Follow the instructions in this User Manual only when performing all necessary installation and
configuration operations.
Retain the original packaging for storing products in the future or to transport in case of a
warranty claim. If it is necessary to transport or store the board, pack it the same way as it was
packed at the time of receipt.
Proceed with extra caution when handling and unpacking the device. Follow the instructions
given below.
It is not allowed to connect external equipment, communication interface cables without
disconnecting the power supply of the product and connected external equipment.
MANUFACTURER’S WARRANTIES
Warranty liabilities
The manufacturer guarantees that CPC522 meets the requirements of technical specifications
provided that the Consumer complies with the operating conditions, transportation, storage,
installation and mounting, set by the operational documents.
The manufacturer guarantees that the products supplied by it will not show any manufacturing
defects and materials used in compliance with the rules of operation and maintenance during the
warranty period established at the moment. The Manufacturer's obligation under this warranty is to
repair or replace, free of charge, any defective electronic component included in the returned
product.
Products that failed through the Manufacturer’s fault during the warranty period will be repaired
free of charge. In other cases, the Consumer will be billed based on current remuneration rates
and the cost of consumables.
Right of limitation liability
The manufacturer is not responsible for any damages caused to the Consumer’s property due to
the failure of the product in the process of its use.
Warranty period
The warranty period for the manufacturer's products is 36 months from the date of sale (unless
otherwise provided by the delivery agreement).

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For customized products, the warranty period is 60 months from the date of sale (unless otherwise
provided by the delivery agreement).
The warranty set forth above does not extend to and shall not apply to:
1. Products, including software, which have been repaired or altered by other than
Fastwel personnel, unless Buyer has properly altered or repaired the products in
accordance with procedures previously approved in writing by Fastwel.
2. Products, which have been subject to power, supply reversal, misuse, neglect,
accident, or improper installation.
Returning a product for repair
1. Apply to Fastwel Company or to any of the Fastwel's official representatives for the
Product Return Authorization.
2. Attach a failure inspection report with a product to be returned in the form, accepted by
customer, with a description of the failure circumstances and symptoms.
3. Carefully package the product in the antistatic bag, in which the product had been
supplied. Failure to package in antistatic material will VOID all warranties. Then
package the product in a safe container for shipping.
4. The customer pays for shipping the product to Fastwel or to an official Fastwel
representative or dealer.