Ferm FLZ-275 User manual

Ferm BV • P.O. Box 134 • 8280 AC Genemuiden • NL • www.ferm.com 0210/24
Ferm Band Saw
FLZ-275
USER’S MANUAL
Art.nr. 730762
Screwfix Art.nr. 18772
UK Subject to change
Document Ref:
FLZ-275/18772/PMR28/Issue 1/April 02
Copyright ©
These instructions are the sole property of Ferm-Omega Tools and may not be reproduced

FERM BAND SAW FLZ-275
USERS MANUAL
TECHNICAL SPECIFICATIONS
PRODUCT INFORMATION
1. Base
2. On/off switch
3. Saw blade
4. Saw blade guard
5. Blade guide adjusting knob
6. Frame
7. Blade tension knob
8. Adjustment knob
9. Sawdust outlet
10. Blade guides
11. Table
12. Table tilt groove
13. Graduated scale
14. Pointer
15. Table locking knob
SAFETY INSTRUCTIONS
The following pictograms are used in these instructions for
use:
Denotes risk of personal injury, loss of life or
damage to the tool in case of non-observance of the
instructions in this manual.
Denotes risk of electric shock.
Carefully read this manual before using the machine. Make
sure that you know how the machine functions and how to
operate it. Maintain the machine in accordance with the
instructions to make sure it functions properly. Keep this
manualandtheencloseddocumentationwiththemachine.
Ferm products are manufactured to high quality standards,
they are safe and fit for purpose at time of sale, but all tools
can be dangerous if the correct precautions are not taken.
Always follow these instructions, do not carry out the ope-
ration until you are sure you can do so in safety. Remember
to consider the work environment for safe operation as well
assafetyfortooluse.
Warning! When using electric tools, basic safety pre-
cautions should always be followed to reduce the risk of
fire, electric shock and personal injury. Read all these instructions
before attempting to operate this product. Save these instructions
forfuturereference.
PERSONAL SAFETY
Use Personal Protection Safety Equipment
Protect eyes with safety glasses or goggles note: the use
of safety protective eyewear without the CE mark can
lead to serious injury if the lens breaks. A suitable dust
mask should be worn if cutting, drilling or sanding is
dusty, in particular chipboard or MDF.
Approved safety footwear and headgear should worn as
appropriate, for example on building works or when
heavy weights are involved. Wear suitable gloves and
apron to protect against sparks/debris. Wear earplugs
or ear defenders.
Dress properly
Do not wear loose clothing or jewellery. It can get caught
in moving parts. Non-skid footwear is recommended
when working out doors. Wear protective hair covering
to contain long hair.
Stay alert
Watch what you are doing Use common sense. Do not
operate tools when tired or after taking alcohol or pre-
scription/ non-prescription drugs.
8
5
14
9
10
13
11
7
6
4
3
1
2
Voltage | 230 V~
Frequency | 50 Hz
Power input | 350 W
No load speed | 1300/min
Discharge | 190
Max. Cutting capacity 90° | 85 mm
Table dimensions | 290 x 290 mm
Weight | 17 kg
Lpa (sound pressure) | 76.8 dB(A)
Lwa (acoustic power) | 87.56 dB(A)
Vibration | 5.0 m/s2
2Ferm Ferm 11
EXPLODED VIEW

10 Ferm
SPARE PARTS LIST AAA-000
REF NR DESCRIPTION FERM NR
-CAPACITOR (8 µF) 311048
13 SPARE SAW BLADE (1.425 X 6 X 0,3 MM) 330795
16 RUBBER BAND 403461
19 PRESSED HANDLE (COMPLETE, PART 19, 20, 21, 22, 23, 24 + 25) 403463
36 MAGNETIC SWITCH 403469
50 MOTOR 403471
79 SAW GUIDE (COMPLETE, PART 79, 80, 81 + 82) 403483
105 INLAY TABLE 403486
112 OPERATING HANDLE (COMPLETE, PART 111 - 114) 403497
120 ANGLE GUIDE (COMPETE, PART 115 - 120) 403493
130 BASEMENT 403496
OPERATIONAL SAFETY
Warning! This machine can produce fine dust,
which is harmful to your health – always wear a sui-
table dust mask and other protection equipment as approp-
riate. Use dust extraction
Concentrate
Routine and repetition can lead to mistakes. Remember
that a slight lack of concentration can result in serious
injuries in a split second.
Keep work area clean
Cluttered areas and benches invite injuries
Consider the work environment
Do not expose power tools to rain or use them in damp
or wet locations. Keep work area well lit. Do not use
power tools in the presence of flammable liquids, vap-
ours or gases.
Guard against electric shock
This unit contains dangerous voltages. Use a RCD (resi-
dual current device) to provide protection against elec-
trical shock. Prevent body contact with grounded sur-
faces (e.g. pipes, radiator, ranges or refrigerators).
Keep children and pets away
Do not let children or pets come into contact with the
tool, extension cable or work area.
Do not force the tool
It will work better and safer at the rate for which it was
intended.
Use the right tool
Do not force small tools or attachments to do the job of a
heavy-duty tool. Do not use tools for purposes for which
they were not intended; for example do not use a circular
saw for cutting trees or logs.
Do not abuse cable
Never carry the tool by the cable or pull it to disconnect
it from the power socket. Keep the cable away from heat,
oil and sharp edges. Do not touch the metal plug pins
when connecting or removing the plug.
Do not over-reach
Keep a proper footing and balance at all times.
Disconnect tools from power supply
When not in use, before servicing and when changing
accessories such as blades, bits and cutters.
Always switch off and unplug the saw from the
power supply before making adjustments or chan-
ging blades .
Remove adjusting keys and wrenches
Ensure that they are removed from the tool before swit-
ching on.
Avoid unintentional starting
Do not carry plugged in tools with your finger on the
switch. Check that the switch is off before plugging in to
socket.
Connect a dust extraction device
Whenever there are facilities for fitting a dust of fume
extraction system, make sure it is connected and used.
Use recommended accessories
The use of any other accessory or attachment other than
recommended in the instructions or catalogue may pre-
sent a risk of personal injury. Use extension cables suita-
ble for the power input of the saw (minimum cable size
1.5mm2). When using a cable reel unwind the cable fully.
Ferm 3

GUARANTEE
The guarantee conditions can be found on the separately
enclosed guarantee card.
We declare under our sole responsibility that this
product is in conformity with the following
standards or standardized documents
EN61029-1, prEN61029-2-5
EN55014-1, EN61000-3-2,
EN61000-3-3, EN55014-2
in accordance with the regulations:
98/37/EEC
73/23/EEC
89/336/EEC
from 01-05-2001
GENEMUIDEN NL
W. Kamphof
Quality department
CE
ı
DECLARATION OF CONFORMITY (UK)
Ferm 9
BEFORE USING THE BAND SAW
The saw is for bench use only. Do not use outdoors.
This saw is intended for use on wood, wood derived
products, plastics and soft materials/metals.
This saw must be fully assembled before use.
ASSEMBLING/MOUNTING THE BAND SAW
Make sure the saw is switched OFF and unplugged
from mains.
Refer to parts illustration.
Installing the foot
•Fasten the foot to the band saw base with the four M8
nuts/bolts and washers provided.
•Make sure the long legs of the foot are on the motor
side. Tighten the bolts securely.
Fixing the band saw
The saw should be placed on a level stable non-slip sur-
face; make sure there is enough room round the machine
to operate and service it easily.
•Position the machine and mark the fixing holes with a
pencil. Drill suitable diameter holes.
•Secure the machine with suitable bolts/nuts/washers
through the four holes in the footplate.
•Route the mains cable well away from the saw, ens-
ure that it cannot get caught in moving parts or the
workpiece.
Installing the band saw table
Make sure the saw is switched OFF and unplugged
from mains.
Refer to figs 1,2,3 below
•Remove the nut and butterfly bolt from the end of the
saw slot in the table.
•Put the table onto the saw as shown in Fig 1. Make
sure the groove on the back of the quadrant (C in Fig
1)) fits onto the raised curved lug on the saw body.
•Take the adjusting lever assembly (A in Fig 2)) and
remove the Allen screw and spring with the 4mm
wrench supplied, remove the laver.
•Screw the bolt part of the adjusting lever assembly
with the large washer attached into the threaded
hole in the saw body - hand tight.
•Reassemble the lever, bolt and spring and tighten
with the wrench.
•Tighten the table adjusting screw fully with the lever.
Note: The lever can be pulled out and turned to set it in
the best operating position
Reinstall and tighten the bolt and butterfly nut in the saw
table.
Check the table is square
With the blade guard (4 in parts illustration) raised,
check the angle of the blade to the table with a small set-
square.
•If it isn’t square, from under the table loosen the
adjusting screw lock nut. Loosen the clamp (B) then
adjust the table angle by turning the table adjusting
screw with the 3mm wrench as shown in Fig 3.
•Tighten clamp lever (B) and check the angle again –
readjust a necessary.
•When the table is set at 90 degrees to the blade tigh-
ten the table clamp and set the red quadrant indicator
finger by loosening its screw then lining it up with the
0 degrees mark on the table quadrant (C in Fig 3). The
angles indicated on the quadrant are for indication
only, always check setting by cutting and measuring
on scrap before cutting the job.
B
A
C
A
B
A
C
4Ferm

FITTING/REMOVING AND TENSIONING
SAW BLADES
Make sure the saw is switched OFF and unplugged
from mains.
Refer to parts illustration and Figs 5/8 below.
When changing blades make sure that the blade slot,
chamber, wheels etc are free from sawdust and debris.
•Open the band saw cover by unscrewing both slot
head bolts (A in fig 5) with a flat blade screwdriver
(not supplied) anticlockwise as shown in Fig 5.
•Remove the bolt and butterfly nut from the saw table
to allow the blade to be fitted/removed.
•Set the upper blade guard (A) half way up the blade as
shown in Fig 8 by slackening knob (B) and moving the
guard as required, tighten the knob.
•Slacken the blade tension by turning blade tension
knob (indicated in Fig 5) anticlockwise.
•If changing or replacing blades remove the old one.
Wear suitable gloves- saw blades are sharp!
•Clean the inside of the saw chamber with a brush.
Wear dust mask.
•Fit new blade with the teeth facing towards the front
of the saw/downwards towards saw table, twist the
blade side ways slightly to get it through the blade
guards.
•Check that the blade is on both wheels and in
between the blade guides.
•After you have changed blades you may need to align
(track) the blade and adjust the thrust bearings and
blade guides. See next sections.
•If not, tension blade by rotating the blade tension
knob until the spring begins to compress, then rota-
ting two further turns.
•Close and secure the band saw cover.
ALIGNING (TRACKING) THE SAW BLADE
Make sure the saw is switched OFF and unplugged
from mains.
Refer to Fig 8 above.
•Open the band saw cover unscrewing the bolts
•Rotate one of the saw wheels by hand; the blade
should run in the middle of both wheels, if it does not
adjust it as below.
•Slack off the tracking knob locknut with a suitable
spanner.
•Turn the tracking adjustment knob while rotating the
upper wheel by hand. Watch the saw band running on
the wheel and adjust with the knob until the saw band
is running in the centre of the wheel.
•Lock the setting by tightening the tracking knob lock
nut.
•Close and secure the band saw cover.
ADJUSTING THE BLADE GUIDES AND
THRUST BEARINGS
Make sure the saw is switched OFF and unplugged
from mains.
Refer to Figs 9and10 below.
•Remove the saw table. It’s a lot easier to see to adjust
the bearing and guides.
To adjust the upper thrust bearing
•Loosen the Allen bolt (A in Fig 9) with the 3mm
wrench supplied.
•Use a screwdriver to push the bearing towards the
back of the blade until the bearing face just touches it.
The bearing has a eccentric adjustment to allow for
different blade widths. Put the screwdriver blade in
the slot on the end of the bearing rod and turn to get
the bearing face fully behind the blade.
•Retighten the Allen bolt to lock the adjustment.
To adjust the lower thrust bearing
•Loosen the two Allen bolts holding the lower bearing
plate (shown below)
•Move the lower bearing plate until the lower bearing
just touches the blade.
•Tighten the bolts with the wrench to lock the adjust-
ment.
A
A
Ferm 5
Sawdust builds up inside the saw
•Clean saw chamber regularly.
•Connect a dust extractor to the port beside motor.
The blade cannot be positioned on the wheels
•The wheels are out of alignment due to a faulty
bearing.
Take to your Ferm dealer for repair.
•Adjust tracking as previously described.
There are no user serviceable/repairable parts in this
unit. Qualified service engineers must carry out repair
and servicing.
MAINTAIN TOOLS WITH CARE
Keep the tool clean for better and safer performance.
Store the blades properly in accordance with the
maker’s instructions.
Follow instructions for changing accessories. Inspect
tool and extension cables periodically and if damaged,
have them repaired by a qualified person or authorised
service body. Keep handles free from oil or grease. Keep
the ventilation slots clean to prevent the motor overhe-
ating.
Check for damaged parts
Do not use a tool with damaged parts, before further use
a damaged tool must be carefully checked by a qualified
person to determine that it will operate properly. Check
for alignment of moving parts, binding or breakage of
parts, mounting and other conditions that may affect its
operation.
A damaged part or guard should be properly repaired by
an authorised service centre, unless indicated otherwise
in the instruction manual. Have defective switches
replaced by an authorised service centre. Do not use a
tool if the switch does not turn on and off.
Have your tool repaired by an expert
This appliance is manufactured in accordance with rele-
vant safety standards. Only experts must carry out repai-
ring of electrical appliances, otherwise considerable dan-
ger for the user may result.
Storing tools
When not in use tools should be stored in the dry, out of
reach of children.
Lubrication
The machine does not require user lubrication.
ELECTRICAL INFORMATION
This product is complete with a pre-wired mains plug.
If the plug needs replacing follow these instructions.
Wire correctly
The wires in the mains lead are coloured in the following
way:
BLUE • Neutral
BROWN • Live
EARTH • Yellow/Green
Securing wires
Secure wires carefully and firmly to the correct termi-
nals. Secure the mains cable in the plug cord grip firmly
Fit a 5-amp fuse. If a 13amp (BS1363) plug is used a (BS
1362) ASTA approved 5-amp fuse must be fitted.
If in doubt always consult a qualified electrician.
Recycle/Dispose of old plug and cable
Prevent inadvertent connection to socket and risk of
electric shock
ENVIRONMENT
Recycle the packaging according to the identification
marks on it.
At the end of the product or its accessories life please
recycle where facilities exist - phone the Helpline for
current advice on recycling.
Helpline
For any questions relating to operational or safety
matters contact:
Ferm Customer Helpline on:
0115 966 1199
Monday-Friday
8am – 6pm
Saturday
9am – 1 pm
Blue
(Neutral)
Green & Yellow
(Earth)
Brown
(Live)
Fuse
(5 Amp)
8Ferm

USING THE SAW
BEFOREOPERATING
•Check the voltage on the saw corresponds with your
power supply voltage and that the plug and lead are in
goodcondition.
•Check you have the correct type of saw blade for the
machine and that it is mounted correctly. Do not use
parts other than supplied with the machine to make the
bladefitproperly.
•Checkyouhaveabladesuitableforthematerial being cut
andthatitisingoodcondition.
•Checkthebandsawcoverisclosedandsecured.
•Run idle for 30 seconds - if there is any abnormal vibra-
tion or other fault. Switch off, inspect and rectify before
continuing
OPERATION
Plugintoasuitablemainssupplyandswitchon.
Toswitch the saw ON
Pushinthegreenbutton.
Toswitch OFF
Pushintheredbutton.
Note: This saw has an NVR (no volt release) switch and will
automatically switch off if the mains supply is interrupted or
disconnected.
CUTTING
Thesaw will give best results cutting upto85mm(3.3") thick-
ness.Donotcutworkpiecesthickerthanthis.
•Place the workpiece on the table without the blade
touchingitandswitchON.
•Using gentle pressure, move the workpiece along the
line of cut, keep the workpiece in firm contact with the
table. The blade cuts on a continuously downward
stroke.
•Let the saw do the cutting, undue pressure will overload
thesawresultinginoverheatingandbrokenblades.
•When the cut is finished, switch off and withdraw the
workpiecewhenthebladehasstoppedmoving.
DURINGUSE
•Pushtheworkpiecegentlyontotheblade.
•Tightradiuscutsrequirenarrowsawblades.
•Check material for foreign bodies. For example check
forpins,nailsscrewsetc.
•Applysuitablelubricant,whencuttingmetal.
•Donotusewaterasalubricant/coolant.
•Keeptheworkpieceonthesurfaceoftable.
•Useconstantgentlepressure.
•If the blade seizes in the cut, switch off and open the cut
with a suitable tool before pulling the workpiece out.
Neverswitchthesawonwiththebladejammed.
•Regularlyinspect the bladeduring use (switchofffirst) for
signsofdamageorwearandreplacewhenrequired.
•Keepthebandsawcoverclosed.Neveroperate this saw
withthecoveropenorunsecured.
•Switch the machine off before removing the plug from
themainssocket.
•Wear personal protection equipment. Use a suitable
dustmaskandglassesplusotheritemsasrequired.
•Becareful.Keepyourhandsawayfromtheblade.
MAINTENCE, CARE AND REPAIR
Switch off and unplug the machine before carrying
out any cleaning, adjusting or changing blades.
CLEANING
Do not use flammable liquids to clean the saw, they will
damage the casing and are a fire risk.
Clean with a soft brush or a cloth.
FAULTS
Switch OFF immediately at the mains plug and
remove the plug when:
•The plug or cable is damaged.
•The switch on the machine is defective.
•The motor runs hot.
•You smell or see smoke caused by scorched insula-
tion in the machine.
The saw overheats
•Use less pressure.
•Clean ventilation slots.
•Defective motor.
Take to your Ferm dealer.
The saw does not work when switched on
•Damaged/faulty plug, switch or power lead.
Take to your Ferm dealer for repair.
The saw wanders off the cut line
•Worn blade.
Replace blade.
•Blade tension wrong.
Readjust.
The saw makes a lot of noise and does not run
smoothly
•The carbon brushes are worn; take to your Ferm
dealer for replacement.
The blade does not move with the motor running
•Blade tension wrong.
Readjust.
•Blade off the wheels.
Reinstall blade.
•Broken blade.
Replace.
The blade does not cut in a straight line
•Blunt blade.
Replace.
•Blade guides need adjusting.
Adjust as described.
•Put less feed pressure on the workpiece.
The blade does not cut or cuts very slowly
•Blunt blade.
Replace blade.
•Wrong type of blade for the material being cut.
See ‘selecting blades’.
•Blade installed the wrong way round.
Reverse blade direction.
Ferm 7
It is important that these adjustments are correct. The
upper/lower thrust bearing support the blade and the
saw will only work efficiently when the blade is suppor-
ted by both of them.
To adjust the blade guides
•Loosen the Allen bolts (A in Fig 10) with the 3mm
wrench.
•Move both guides (B) evenly towards the blade –
make sure they are as close as possible without
touching the blade.
•Tighten the bolts to secure.
•Replace saw table as previously described.
SELECTING SAW BLADES
The saw takes a 1425mm (56") continuous blade - 6mm
(1/4") wide, and 0.4mm (1/64") thick. The choice of blade
depends on the dimension and material being cut.
In general choose thinner (front to back) for tight turns
and thicker for straight cutting.
Broadly there are three tooth forms available:
Hook/Raker
Removes material quickly
Standard
Gives clean cuts but will clog more easily.
Skip
Fast cutting in soft materials
They all have various sets and TPI (teeth per inch) depen-
ding on the use.
The band saw is a very versatile saw which can undertake
a broad range of cutting jobs, for this reason it is very
important to use the right blade for the job – consult the
Helpline or a blade supplier for advice on specific requi-
rements. With the right adjustments and blade it is a very
successful tool.
ADJUSTING THE UPPER BLADE GUARD
Do not use this machine without the guards moun-
ted.
Make sure the saw is switched OFF and unplugged
from mains.
Refer to parts illustration below.
•Loosen knob B shown in Fig 8.
•Slide the guard to the desired position.
Note: The guard should be as close as possible to the
workpiece but not touching it.
•Tighten the knob to secure.
FITTING THE FENCE AND MITRE GUIDE
To fit the fence
Make sure the saw is switched OFF and unplugged
from mains.
•Take the fence assembly and undo the adjustment by
revolving the clamp lever.
•Fit the fence by hooking the rear claw over the rear
edge of the table.
•With the fence flat on the surface of the table and
parallel to the blade adjust the clamping action by
revolving the clamp one turn at a time then clamping
the fence until it grips tightly against the front edge of
the table.
•The clamp adjustment is correct when the fence is
tightly clamped and cannot be moved sideways easily.
Note: Both parts of the front claw must engage with the
front edge of the table for the fence to be secure.
To fit and adjust the mitre guide
•Fit the mitre guide by sliding it into the dovetail gro-
ves on either side of the table.
•To adjust the angle, loosen the knob and rotate the
guide to the desired angle (maximum 45o either
side).
Note: The angle on the guide is for indication
only. For accurate angles test on a piece of scrap first and
readjust as necessary.
ABB
6Ferm