FIORENTINI ASPIRIK User manual

Crev.00
Operating
instructions
ASPIRIK
Battery version
Contents
1 Safety Guidelines.....................................2
1.1 Symbols used to distinguish the instructions
......................................................................... 2
1.2 General instructions................................... 2
1.3 Driving procedures..................................... 2
1.4 Equipment with an electric motor............... 2
1.5 Compliant and Intended Use ..................... 3
1.6 Symbols displayed on the machine ........... 3
Description..................................................3
2.1 Controls and functions ............................... 3
......................................................................... 3
......................................................................... 3
2.2 Identification Plate...................................... 4
3 Before Putting into Service .....................4
3.1 Unloading the machine .............................. 4
3.2 Drive Engaged ........................................... 5
4 Putting into Service..................................5
4.1 Checks....................................................... 5
4.2 Positioning the Waste Container................ 5
5 Operation..................................................5
5.1 Starting the machine and dashboard
instruments....................................................... 5
5.2 Driving........................................................ 6
5.3 Vacuuming ................................................. 6
5.4 Dust Suppression....................................... 6
5.5 Cleaning the Filter...................................... 7
5.6 Stopping..................................................... 7
5.7 Transport.................................................... 7
5.8 LED Diagnostics......................................... 7
6 Care and Maintenance.............................9
6.1 General Guidelines .................................... 9
6.2 Cleaning..................................................... 9
6.3 Maintenance intervals................................ 9
6.4 Battery maintenance.................................. 9
7 Disposal..................................................10
8 Warranty .................................................10
9 Accessories and Spare Parts................10
10 Troubleshooting...................................11
11 Technical Specifications......................11

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1 Safety Guidelines
This document contains important safety
information regarding the appliance, together with
a guide for correct use. This instruction manual
should be read carefully and in full before starting
up the appliance for the first time. Keep the
instructions for further reference.
1.1 Symbols used to distinguish the
instructions
DANGER
An imminent hazard that can cause
serious or irreversible injuries, or even
death.
WARNING
A potential hazard that can lead to serious
or irreversible injuries, or even death.
CAUTION
A potential hazard that can lead to minor
injuries.
1.2 General instructions
If any damage due to transport is discovered when
unpacking, you should immediately inform your
dealer.
Read the operating manual before using the
machine and pay particular attention to the safety
guidelines.
The warning labels on the machine provide
important information for safe use.
In addition to the operating instructions and
mandatory regulations for the prevention of
accidents in the country of use, general rules for
safety and correct use should be observed.
1.3 Driving procedures
DANGER
Risk of tipping over on steep slopes.
• When in driving mode, do not drive or
manoeuvre on gradients steeper than
10%.
For short straight runs, gradients of over
30% may be negotiated with the waste
container empty (e.g. truck ascent ramps).
In any case, avoid manoeuvring on
gradients steeper than 10%.
DANGER
Risk of tipping over while turning at
speed.
• Take bends at reduced speed.
DANGER
Risk of tipping over on unstable
ground.
Only drive the machine on stable paved
surfaces.
DANGER
Risk of tipping over due to excessive
lateral inclination.
• Do not drive diagonally across gradients
steeper than 10%.
• Comply with the general rules,
regulations and provisions applicable to
motor vehicles.
• The operator must use the machine in
accordance with its intended use. When
driving, you should be aware of the
conditions in your surroundings and pay
attention to third parties (particularly
children) while using the machine.
• The machine should only be used by
personnel trained in its use or with proven
capability of using it and expressly
appointed to do so.
• Prior to use, the appliance should be
given a test run in a non-public area.
•it is prohibited for children or minors to
use the machine.
•Transport of people is not permitted.
•To prevent the appliance from being
used by unauthorised persons, remove the
ignition key.
•The operator must only leave the
machine after having switched it off,
immobilised it, applied the parking brake
and removed the ignition key.
1.4 Equipment with an electric motor
CAUTION
Before starting the machine for the first
time, read the operating manual provided
by the manufacturer Ing.O.Fiorentini
S.p.A.
Pay particular attention to the instructions

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regarding safety.
DANGER
Risk of explosion.
• Smoking or use of naked flames is
prohibited.
1.5 Compliant and Intended Use
This light waste vacuum cleaner must only be used
in accordance with the instructions given in this
operating manual.
Before use, ensure that the machine and work
equipment are in perfect condition and operating
safely. If not, the machine must not be used.
Before starting work, the operator must ensure that
all safety devices are properly in place and
functioning.
In the standard version (with a coarse filter) the
machine is suitable for vacuuming light waste (e.g.
beverage cans and bottles, cigarette packets etc.).
This machine is designed for vacuuming dirty
surfaces in outdoor areas.
The machine is not suitable for vacuuming and
collecting dust that is harmful to health.
No changes may be made to the machine.
Never vacuum explosive liquids, flammable gases,
or acids and solvents. This includes petrol, paint
thinners and diesel oil, which can combine with the
air intake to form explosive vapours or mixtures, as
well as acetone, acids and solvents, which can
corrode the machine materials.
Reactive metal powders (e.g. aluminium,
magnesium and zinc) can form explosive gases if
combined with strongly alkaline and acidic
detergents.
Do not vacuum burning or smouldering objects.
It is prohibited to stop in hazardous areas.
It is prohibited to use the machine in potentially
explosive environments.
Keep the machine away from all highly
inflammable substances.
Protect the machine from frost.
Any other use is considered improper use. The
manufacturer accepts no liability for any damage
caused by such use. Any such use is exclusively at
the user's own risk. Proper use includes operation,
maintenance and appropriate repairs as specified
by the manufacturer.
1.6 Symbols displayed on the machine
The following symbols are displayed by means of
adhesive labels on the external surfaces of the
machine. Their presence is essential to ensure its
safe use.
The operator is responsible for the replacement of
any labels that are missing, damaged or illegible
due to wear. A description of the symbols is given
below, together with codes for ordering the
respective labels.
Code ET054
Risk of crushing. Keep hands
away from moving machine
parts or wait until all moving
parts have stopped.
Code ET065
Risk of fire. Do not smoke or
use naked flames near the
machine. Keep all highly
inflammable materials and
substances away from the
machine.
Description
2.1 Controls and functions
3
1
2
4
7
8
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1. Control arm
2. Bonnet
3. Flexible vacuum hose
4. Flashing beacon
5. Vacuum head
6. Waste container
7. Extinguisher
8. Dashboard
9. Air intake filter
10. Rigid vacuum tube
11. Handle
12. Dust suppression water tank
13. Storage compartment
2.2 Identification Plate
The machine is identified by means of a self-
adhesive plate on the bonnet displaying indelible
details related to “CE” marking.
The plate must never be removed and should
always be kept legible. In case of damage, a
duplicate should be ordered. The machine may not
be sold without the plate.
3 Before Putting into Service
3.1 Unloading the machine
DANGER
Risk of injury and damage.
Do not use any forklift device to unload the
machine. Proceed as follows:
• Open the cardboard packaging.
• The machine is fixed to a wooden platform with
strapping and chocks to immobilise the wheels.
• Cut the straps and remove the chocks. The
machine can then be moved and pushed down
from the platform.
• The machine can be moved in two ways: with or
without the drive mechanism engaged.
DANGER
Risk of injury and damage.
Before releasing the drive mechanism,
hold the appliance firmly so that it cannot
move accidentally.
The knob for the releasing the electric brake is at
the bottom left at the rear of the machine (see
figure below item 1). Pull the knob towards you.
A label with the symbol P has been placed on the
chassis to help you locate the exact position.
5
6
9
10
11
12
1

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This allows the machine to move freely.
Do not move the machine with the drive
disengaged for long stretches or at speeds of more
than 6 km/h.
3.2 Drive Engaged
Start the machine and move it using its electric
drive (see following paragraph).
Carefully descend from the packaging platform.
The machine should only be moved using its drive
if unpacked in an open space.
4 Putting into Service
WARNING
Position the machine on a level surface.
4.1 Checks
See the "Care and Maintenance” chapter for
performing the following checks.
Empty the waste container.
4.2 Positioning the Waste Container
WARNING
The waste container must be positioned
while the machine is stationary.
To insert and remove the DIN EN 840-1 standard
waste container, the vacuum head must be raised.
Press the button on the control panel to move the
head.
The electric control for the head is only
enabled when the ignition key is in the ON
position.
The head cannot be raised or lowered while the
motor is running. The motor can start only if the
head is properly engaged on the waste container.
In any case, the waste container must be placed in
position with the engine off.
When positioning the waste container below the
vacuum head, ensure that the gasket on the head
fits snugly around the edge of the bin.
5 Operation
5.1 Starting the machine and dashboard
instruments
The machine is started by turning the key on the
upper section of the control arm.
1
2
3
4
5
6
6
7
8

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When the machine is turned on, the flashing
beacon and time meter are activated.
If the battery level is at minimum, the board
intervenes by locking the drive and displaying the
error through the LED flashing on the dashboard.
The dashboard is positioned in front of the
operator and contains the devices for managing
the vacuum cleaner:
1. Switch for raising/lowering the top cover
2. Motor protector
3. On/off switch for the dust suppression
water pump
4. Green machine-on light
5. Emergency button
6. Diagnostics LED
7. Battery level indicator + time meter
8. Battery charger 220V-24V 14A
5.2 Driving
To reverse the machine, press the lever on the
rear section (1), and to go forward, press the lever
on the front section (3).
On top of the control arm is a red crush-prevention
device (2), which allows the operator to not be
overwhelmed by the industrial vacuum cleaner;
when it is pressed, the machine moves forward a
couple of metres.
Guide the machine in the desired direction by
turning the control arm to the left or right while
remaining always in front of the machine: it is
advisable to guide the machine with the left hand
and hold the vacuum tube in the right.
DANGER
Do not attempt to pass over fixed
obstacles higher than 50 mm.
Maintain a balanced position and avoid
standing on unstable supports when
using the appliance.
Do not point the vacuum towards
persons or animals.
5.3 Vacuuming
During use, empty the waste container or replace it
with an empty one at regular intervals.
Remove the vacuum hose from its support and
hold it by the handle.
Press the button on the handle to start the vacuum
flow. When it is released, the vacuum fan ceases
to operate.
Replace the vacuum hose in its support after
vacuuming.
5.4 Dust Suppression
The dust suppression function is enabled by the
switch on the dashboard. The green light indicates
that the function is enabled.
Each time the vacuum button is pressed, a nozzle
inside the vacuum head sprays a small quantity of
water for about three seconds. The duration of the
spray is independent from the length of time the
vacuum button on the vacuum hose handle is
pressed.
Fill the water tank located on the vacuum tube
support at regular intervals (see figure below).
1
2
3

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5.5 Cleaning the Filter
Clean or replace the filter whenever there is a
decrease in vacuum power.
Open the filter door on the rear of the vacuum
head.
Remove the filter and clean it with compressed air
and by shaking it or replace it if the filter material is
excessively dirty.
5.6 Stopping
The machine can be stopped by releasing the
lever on the rudder, which puts it into neutral.
When the ignition key is turned to OFF and
removed, the drive motor also stops.
WARNING
If none of the above actions stop the
machine, it can be halted by pressing the
red emergency button on the dashboard.
If the device is not to be used for some time, the
following steps should be taken:
- Place the machine on a level surface;
- Lock the drive by applying the parking
brake.
- Check the battery connection cables
- Turn the ignition key to OFF and remove it.
- Clean the inside and outside of the
machine.
- Store it in a sheltered and dry location.
- Disconnect the battery.
- Charge the battery about every 2 months.
5.7 Transport
DANGER
Make allowance for the weight of the
machine during transport.
DANGER
For transport on vehicles, secure the
appliance in accordance with current
regulations so that it cannot slide or
overturn.
Ensure that the appliance is immobilised
by securing it with belts and ropes.
The ropes must pass through the tubes on
the machine chassis, which protrude from
beneath it.
Block the wheels with wedges.
The machine must not be lifted by means
of belts. For loading and unloading,
provide a ramp and use the drive of the
machine itself.
5.8 LED Diagnostics
The flashing code of the diagnostics LED on the
dashboard is as follows; count the number of
flashes until the first long pause. The flashing
stops when the cause of the alarm is removed or,
in certain cases, when the key is switched off and
on again.
No. of
flashes
Label
Description
1
Hardware
Fault in the
regulator

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2
Low battery
The battery voltage
has dropped below
the minimum of 18
volts required for
the regulator to
function
3
Max temp.
limit
The temperature of
the device has
reached 90°
4
Potentiometer
error
During the initial
check, the
potentiometer was
found to be out of
calibration or to
have a terminal
disconnected
5
Defective
current
sensor or
abnormal
field current
Abnormal field
current reading,
possible field
power cable
connection error.
6
Motor in gear
When the key is
switched on, the
drive motor is
detected as being
in gear, check the
wiring and gear
contacts.
7
Micro pump
switched on
When the key is
switched on, an
activated raise or
lower command is
detected.
8
Sensor
current failure
or abnormal
armature
current
Abnormal current
reading on the
armature, possible
field power cable
connection error.
9
Alarm
memory
defect
Error in the
parameter settings,
in this case the
default settings will
be restored the
next time the
machine is
switched on
10
Field
overcurrent
The current in the
field exceeds the
set limit
11
Lifting
overcurrent
The lifting current
exceeds the set
limit
12
Armature
overcurrent
The current in the
armature exceeds
the set limit
13
Field
disconnected
During the initial
checks, the drive
motor field was
found to be
disconnected,
check the wiring
and the condition
of the field winding.
14
Armature
disconnected
During the initial
checks, the
armature of the
drive motor was
found to be
disconnected,
check the wiring
and that there are
no interruptions
inside the motor.

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15
Pump
disconnected
During the initial
checks, the lifting
motor was found to
be disconnected,
check the wiring
and that there are
no interruptions
inside the motor.
6 Care and Maintenance
6.1 General Guidelines
Before cleaning and servicing the machine or
replacing components, turn it off and remove the
ignition key.
Disconnect the battery when working on the
electrical system.
Repairs should only be performed by authorised
service centres or by qualified personnel who are
familiar with all relevant current safety regulations.
6.2 Cleaning
WARNING
Do not clean the machine with a high-
pressure water spray (risk of short circuit
or other electrical failures).
DANGER
Wear a dust mask and safety goggles.
Remove the bonnet from the machine for internal
cleaning. Clean with a compressed air blower.
The outside of the machine should be cleaned with
a soft cloth and a mild detergent. Do not use
aggressive detergents.
6.3 Maintenance intervals
WARNING
The operating time meter indicates the
maintenance intervals.
The customer is responsible for the following
maintenance tasks:
Daily maintenance:
- Check that all the controls are working.
- Clean the gasket on the vacuum head.
- Check the readability and presence of the
CE plate and the warning stickers on the
machine body.
- Clean the filter
Weekly maintenance:
- Check that the moving parts move freely.
- Clean the machine.
- Check that the vacuum fan rotates
properly.
- Check the tightness of the fan hub.
- Check the running of the electric motors,
ensuring that there is no hissing and/or
abnormal noises.
Maintenance every 100 working hours:
- Check the battery acid level.
- The machine chassis and welding must be
free from visible defects such as cracks,
deformations, incisions, corrosion, etc.
- Make sure all the machine bolts are
securely tightened.
- Check the condition and attachment of the
cables, connections and battery: electrical
cable jackets must be in good condition
and the terminals must be well tightened
and free from corrosion.
WARNING
All servicing and maintenance under the
customer’s responsibility must be
performed by a qualified technician.
The following maintenance operations are to be
carried out by the customer support service:
- A first inspection after 20 hours.
- Maintenance every 100 hours of operation.
For warranty purposes, all servicing and
maintenance during the warranty period should be
carried out by the Ing. O. Fiorentini S.p.A.
authorised service.
6.4 Battery maintenance
DANGER
Risk of explosion.
Never place tools or other objects on the
battery, the terminals or the battery
element connections. If they are
conductive, they could cause a short
circuit and trigger an electric arc.
Provide adequate ventilation during
charging to dispel possible explosive

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gases produced by the battery.
Always follow the instructions for the
battery charger.
The machine is equipped with four 6V gel batteries
connected in series.
The batteries must be completely removed from
the machine for replacement. Gel batteries are
sealed and therefore cannot be refilled with
electrolyte.
Raise the vacuum head.
Remove the waste container.
Remove the main bonnet from the machine.
Disconnect the batteries from the electrical system
by removing the cables from the battery terminals.
Remove them from the support shelf.
Place the batteries on a level surface. To charge
the battery, use the battery charger on the
machine after carefully reading the instruction
booklet.
It should be noted that the four batteries are
connected in series and that the system has a
rated voltage of 24 Volts.
7 Disposal
All the packaging is recyclable. The
packaging must not be disposed of as
domestic waste but delivered to the
proper collection centres.
Decommissioned machines contain
valuable recyclable materials and should
be delivered to the proper collection
centres. Batteries, oil, and similar
substances must not be discarded in the
environment. You are therefore requested
to dispose of decommissioned machines
through segregated collection systems.
8 Warranty
The warranty is valid for 12 months
The manufacturer cannot be held liable in any way
for damages resulting from unauthorised
modifications made to the machine, the use of
unsuitable accessories or usage of the machine
other than that which is intended.
9 Accessories and Spare Parts
Only use accessories and spare parts approved by
the manufacturer. Original accessories and spare
parts ensure that the machine can be used safely
and without malfunctions.
ING. O. FIORENTINI S.p.A.
Via Piancaldoli 1896 Firenzuola 50033
Frazione Piancaldoli (FI) –Italy
Telephone [phone]
Fax [phone]
E-mail: [e-mail]
Website: www.ingfiorentini.it -
www.fiorentinispa.com

10 Troubleshooting
FAULT
SOLUTION
The vacuum turbine does not work, the electric
motor does not start.
Check the electrical connections
Charge the batteries.
Replace the fuses.
Inform the support service.
Insufficient vacuum power.
Check the gasket on the vacuum head.
Empty the bin.
Check and clean the vacuum head filter.
Inform the support service.
Noisy operation.
Lubricate the moving parts.
Remove or replace the fan and check its fixing.
Tighten the fan screws.
Inform the support service.
Inform the support service.
11 Technical Specifications
General Machine Specifications
Length x Width x Height
mm
2000 x 940 x 1780
Unladen weight
Kg
300
Total permitted weight
Kg
350
Maximum forward speed
Km/h
4.5
Maximum reverse speed
Km/h
2.7
Maximum negotiable slope
%
30
Waste container volume
l
240
Protection rating
--
IPX3
Power supply
Gel batteries
--
4x6V = 24V / 240Ah
Tyres
Front dimensions
mm
2 x Ø260x85
Front wheel pressure
bar
Solid rubber
Rear dimensions
--
8” – 3.50
Rear wheel pressure
bar
Solid rubber
Vacuum System
Standard version filter surface
m2
0.23
Fine dust version filter surface
m2
1.2
Maximum depression
hPa
22.5
Maximum flow rate
l/s
470
Environmental Conditions
Temperature
°C
0..40
Humidity, non-condensing
%
0..90
Vacuum tube vibrations
m/s2
0.2
Noise emission at 3 metres
dB(A)
69

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ING. O. FIORENTINI S.p.A.
Via Piancaldoli 1896 Firenzuola 50033 Frazione Piancaldoli (FI) –Italy
Telephone [phone]
Fax [phone]
E-mail: [e-mail]
Website: www.ingfiorentini.it - www.fiorentinispa.com