Fisher FIELDVUE DVC6200p User manual

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Fisher™FIELDVUE™DVC6200p Digital Valve
Controller
Instruction Manual
D103563X012
DVC6200p Digital Valve Controller
June 2017
Device ID Number 0x1037
Device Revision 1
Hardware Revision 9
Firmware Revision 1.5.1.2.0
DD Revision 1, 3
Instrument Level FD
Current GSD FC051037
Profile Specific GSD PA139710
DTM Revision 1.0
This manual applies to:

Instruction Manual
D103563X012
DVC6200p Digital Valve Controller
June 2017
1
Contents
Section 1 Introduction and Specifications 3.
Scope of Manual 3..............................
Conventions Used in the Manual 3................
Description 3..................................
Specifications 3................................
Related Information 7...........................
Educational Services 7...........................
Section 2 Wiring Practices 11.............
Quick Connect Cable Entry 11....................
Communication Connections 12..................
Section 3 Configuration 13...............
Transducer Block Mode 13......................
Guided Setup 14...............................
Manual Setup 14...............................
Reponse Control 15............................
Travel/Pressure Control 15..................
Travel Deviation Fallback 16.................
Travel Tuning Set 16.......................
Pressure Tuning Set 19.....................
Outblock Selection 19......................
Change Tuning and Integral Setting 20........
Performance Tuning 21.....................
Input Characterization 21...................
Output Synchronize 16.....................
Instrument 22................................
Enter Assembly Specification 23..............
Units 26.....................................
Security 26...................................
Classic View 26.................................
Alert Setup 27.................................
Travel Alerts 27...............................
Travel Limits 28...............................
Travel History Alerts 29.........................
Pressure Alerts 31.............................
Pressure A/B Alerts 31..........................
Temperature Alerts 32.........................
Electronics Alerts 32...........................
Memory Alerts 33.............................
Block Alerts 33................................
Proximity Alerts 33............................
Calibration Alerts 34...........................
AI Limits 34..................................
Section 4 Calibration 35.................
Calibration Overview 35.........................
Calibration 35..................................
Auto 35......................................
Manual 36...................................
Relay 36.....................................
Supply Pressure Sensor 39......................
Pressure A or B Sensor 38.......................
Auxiliary Terminal Calibration 40..................
Section 5 Viewing Device
Variables and Diagnostics 41...........
Overview 41...................................
Status and Primary Purpose Variables 41..........
Device Information 41.........................
Service Tools 42................................
Active Alerts 42...............................
Diagnostics 42................................
Variables 42..................................
Maintenance 43...............................
Section 6 Maintenance and
Troubleshooting 45...................
Replacing the Magnetic Feedback Assembly 46......
Module Base Maintenance 46.....................
Tools Required 46.............................
Component Replacement 46....................
Removing the Module Base 47..................
Replacing the Module Base 48...................
Submodule Maintenance 49......................
I/P Converter 49...............................
Printed Wiring Board (PWB) Assembly 51..........
Pneumatic Relay 52............................
Gauges, Pipe Plugs or Tire Valves 52..............
Terminal Box 53................................
Removing the Terminal Box 53..................
Replacing the Terminal Box 53...................
Stroking the Digital Valve Controller Output 54......
Instrument Troubleshooting 54...................
Section 7 Parts 59......................
Parts Ordering 59...............................
Parts Kits 59...................................
Parts List 60...................................
Housing 60...................................
Common Parts 61.............................
Module Base 61...............................
I/P Converter Assembly 61......................
Relay 61.....................................
Terminal Box 62...............................
PWB Assembly 62.............................
Pressure Gauges, Pipe Plugs, or
Tire Valve Assemblies 62.....................
DVC6215 Feedback Unit 62......................
Appendix A Principle of Operation 69......
Digital Valve Controller Operation 69..............
Appendix B Device Diagnostics 71.........

Instruction Manual
D103563X012
DVC6200p Digital Valve Controller
June 2017
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Appendix C Blocks 73...................
Physical Block 73...............................
Transducer Block 84............................
Analog Output Function Block 103................
Discrete Output Function Block 109...............
Analog Input Function Block 114..................
Discrete Input Function Block 120.................
Alarm Transducer Block 124......................
Logbook Function Block 140......................
Appendix D Module Definitions, IO Bytes,
and Data Length 145..................
Glossary 155...........................
Index 159.............................

Instruction Manual
D103563X012
Introduction and Specifications
June 2017
3
Section 1 Introduction and Specifications
Installation, Pneumatic and Electrical Connections,
and Initial Configuration
Refer to the DVC6200 Series Quick Start Guide (D103556X012) for DVC6200p
installation, connection, and initial configuration information. If a copy of this quick
start guide is needed scan or click the field support code at the right, contact your
Emerson sales office, Local Business Partner, or visit our website at Fisher.com.
Scope of Manual
This instruction manual is a supplement to the DVC6200 Series Quick Start Guide (D103556X012) that ships with
every instrument. This instruction manual includes product specifications, reference materials, custom setup
information, calibration and maintenance procedures, and replacement part details for the DVC6200p digital valve
controller.
Note
All references to the DVC6200p digital valve controller include the DVC6205p base unit unless otherwise indicated.
Do not install, operate, or maintain a DVC6200p digital valve controller without being fully trained and qualified in
valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,
it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions
and warnings. If you have any questions about these instructions, contact your Emerson sales office or Local Business
Partner before proceeding.
Conventions Used in this Manual
Throughout this document, parameters are typically referred to by their common name or label.
Description
DVC6200p digital valve controllers are communicating, microprocessor‐based instruments. In addition to the
traditional function of converting a digital signal to a pneumatic output pressure, the DVC6200p digital valve
controller, using PROFIBUS PA communications protocol, gives easy access to information critical to process operation
as well as process control. It includes AO, AI, DO, and two DI function blocks in addition to the physical and transducer
blocks.
Using a compatible profibus configuration device, you can obtain information about the health of the instrument. You
can also obtain asset information about the actuator or valve manufacturer, model, and serial number. You can set
input and output configuration parameters and calibrate the instrument.
Using the PROFIBUS protocol, information from the instrument can be integrated into control systems.
The DVC6200p can be mounted on single or double‐acting sliding‐stem actuators, as shown in figure 1‐1, or on rotary
actuators. It can also be integrally mounted to the Fisher GX control valve and actuator system, as shown in figure 1‐2.
The DVC6200p mounts on most Fisher and other manufacturers' rotary and sliding‐stem actuators.
Scan or click
to access
field support

Instruction Manual
D103563X012
Introduction and Specifications
June 2017
4
Figure 1‐1 FIELDVUE DVC6200p Digital Valve
Controller Mounted on a Fisher Sliding‐Stem Valve
Actuator
W9643_profibus
Figure 1‐2. FIELDVUE DVC6200p Digital Valve
Controller Integrally Mounted to a Fisher GX Control
Valve and Actuator System
W9616_profibus
Instrument Blocks
The digital valve controller is a block‐based device. For detailed information on the blocks within the digital valve
controller, see the Detailed Setup section of this manual.
The DVC6200p digital valve controller includes the physical and transducer block:
D Physical Block—The physical block contains the hardware specific characteristics associated with a device; it has no
input or output parameters. The physical block monitors and controls the general operation of other blocks within
the device. For example, when the mode of the physical block is Out of Service, it impacts all function blocks.
D Transducer Block—The transducer block connects the analog output function block to the I/P converter, relay, and
travel sensor hardware within the digital valve controller.

Instruction Manual
D103563X012
Introduction and Specifications
June 2017
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Function Blocks
In addition to the physical and transducer block, the digital valve controller contains the following function blocks.
D Analog Output (AO) Function Block—The analog output function block accepts the output from another function
block (such as a PID block) and transfers it as an actuator control signal to the transducer block. If the DO block is
selected, the AO block is not functional.
D Discrete Output (DO) Function Block—The discrete output function block processes a discrete set point and sends it
to a specified output channel, which can be transferred to the transducer block for actuator control. In the digital
valve controller, the discrete output block provides both normally open or closed control and the ability to position
the valve in 5% increments for coarse throttling applications. If the AO block is selected, the DO block is not
functional.
D Analog Input (AI) Function Block—The analog input function block monitors the signal from a DVC6200p sensor or
internal measurement and provides it to another block.
D Discrete Input (DI) Function Block—The discrete input function block processes a single discrete input from a
DVC6200p and makes it available to other function blocks. In the digital valve controller, the discrete input function
block can provide limit switch functionality and valve position proximity detection.
D Alarm Transducer Block—The Alarm Transducer Block manages the device alarms. Active alarms are monitored and
displayed as active. Working with the Logbook Block those alarms active and configured are time/date stamped and
written to the Logbook block.
D Logbook Function Block—The Logbook Function Block will store any alarm that is active and configured to record an
occurrence of the alarm to the logbook. Logbook entries are written from active alarms in the Alarm Transducer
Block. Each Logbook entry is time/date stamped. A maximum of 260 log entries are allowed.
Specifications
Specifications for the DVC6200p digital valve controller are shown in table 1‐1.

Instruction Manual
D103563X012
Introduction and Specifications
June 2017
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Table 1‐1. Specifications
Available Mounting
DVC6200p digital valve controller and DVC6215
feedback unit: JIntegral mounting to Fisher
657/667 or GX actuators JIntegral mounting to
Fisher rotary actuators, JSliding‐stem linear
applications JQuarter‐turn rotary applications
DVC6205p base unit for 2 inch pipestand or wall
mounting (for remote-mount)
The DVC6200p digital valve controller or DVC6215
feedback unit can also be mounted on other
actuators that comply with IEC 60534-6-1, IEC
60534-6-2, VDI/VDE 3845 and NAMUR mounting
standards.
Function Block Suite
Standard (throttling) control includes AO, AI, DO, and
DI function blocks. Also included are a Logbook block
and an Alarm Transducer block.
Function Block Execution Times
AO Block: 6 ms
AI Block: 6 ms
DO Block: 6 ms
DI Block: 6 ms
Minimum Device Interval: 25 ms
Electrical Input
Voltage Level: 9 to 32 volts
Maximum Current: 19 mA
Reverse Polarity Protection: Unit is not polarity
sensitive
Termination: Bus must be properly terminated per
ISA SP50 guidelines
Digital Communication Protocol
PROFIBUS registered device
Certified to PROFIBUS Profile 3.02
Supply Pressure(1)
Minimum Recommended: 0.3 bar (5 psig) higher
than maximum actuator requirements
Maximum: 10.0 bar (145 psig) or maximum pressure
rating of the actuator, whichever is lower
Supply Medium
Air or Natural Gas
Supply medium must be clean, dry and
non-corrosive.
Per ISA Standard 7.0.01
A maximum 40 micrometer particle size in the air
system is acceptable. Further filtration down to 5
micrometer particle size is recommended. Lubricant
content is not to exceed 1 ppm weight (w/w) or
volume (v/v) basis. Condensation in the air supply
should be minimized.
Per ISO 8573-1
Maximum particle density size: Class 7
Oil content: Class 3
Pressure Dew Point: Class 3 or at least 10_C less than
the lowest ambient temperature expected
Output Signal
Pneumatic signal, up to full supply pressure
Minimum Span: 0.4 bar (6 psig)
Maximum Span: 9.5 bar (140 psig)
Action: JDouble, JSingle Direct or JReverse
Steady-State Air Consumption(2)(3)
Standard Relay
At 1.4 bar (20 psig) supply pressure:
Less than 0.38 normal m3/hr (14 scfh)
At 5.5 bar (80 psig) supply pressure:
Less than 1.3 normal m3/hr (49 scfh)
Low Bleed Relay
At 1.4 bar (20 psig) supply pressure:
Average value 0.056 normal m3/hr (2.1 scfh)
At 5.5 bar (80 psig) supply pressure:
Average value 0.184 normal m3/hr (6.9 scfh)
Maximum Output Capacity(2)(3)
At 1.4 bar (20 psig) supply pressure:
10.0 normal m3/hr (375 scfh)
At 5.5 bar (80 psig) supply pressure:
29.5 normal m3/hr (1100 scfh)
Operating Ambient Temperature Limits(1)(4)
-40 to 85_C (-40 to 185_F)
-52 to 85_C (-62 to 185_F) for instruments utilizing
the Extreme Temperature option (fluorosilicone
elastomers)
-52 to 125_C (-62 to 257_F) for remote‐mount
feedback unit
-continued-

Instruction Manual
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Introduction and Specifications
June 2017
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Table 1‐1. Specifications (continued)
Independent Linearity(5)
Typical Value: ±0.50% of output span
Electromagnetic Compatibility
Meets EN 61326-1:2013
Immunity—Industrial locations per Table 2 of
the EN 61326-1 standard. Performance is
shown in table 1‐2 below.
Emissions—Class A
ISM equipment rating: Group 1, Class A
Lightning and Surge Protection—The degree of
immunity to lightning is specified as Surge immunity
in table 1‐2. For additional surge protection
commercially available transient protection devices
can be used.
Vibration Testing Method
Tested per ANSI/ISA‐75.13.01 Section 5.3.5. A
resonant frequency search is performed on all three
axes. The instrument is subjected to the ISA specified
1/2 hour endurance test at each major resonance.
Humidity Testing Method
Tested per IEC 61514-2
Electrical Classification
Hazardous Area Approvals
CSA— Intrinsically Safe, FISCO, Explosion‐proof,
Division 2, Dust Ignition‐proof
FM— Intrinsically Safe, FISCO, Explosion‐proof,
Non‐Incendive, Dust Ignition‐proof
ATEX— Intrinsically Safe, FISCO, Flameproof, Type n
Dust by intrinsic safety
IECEx— Intrinsically Safe, FISCO, Flameproof, Type n
Dust by intrinsic safety and enclosure
Electrical Housing
CSA— Type 4X, IP66
FM— Type 4X, IP66
ATEX— IP66
IECEx— IP66
Other Classifications/Certifications
Natural Gas Certified, Single Seal Device— CSA, FM,
ATEX, and IECEx
Lloyds Register— Marine Type Approval
CUTR— Customs Union Technical Regulations
(Russia, Kazakhstan, Belarus, and Armenia)
INMETRO— National Institute of Metrology, Quality
and Technology (Brazil)
KGS— Korea Gas Safety Corporation (South Korea)
NEPSI— National Supervision and Inspection Centre
for Explosion Protection and Safety of
Instrumentation (China)
PESO CCOE— Petroleum and Explosives Safety
Organisation - Chief Controller of Explosives (India)
TIIS— Technology Institution of Industrial
Safety (Japan)
Contact your Emerson sales office or Local Business
Partner for classification/certification specific
information
Connections
Supply Pressure: 1/4 NPT internal and integral pad for
mounting 67CFR regulator
Output Pressure: 1/4 NPT internal
Tubing: 3/8‐inch recommended
Vent: 3/8 NPT internal
Electrical: 1/2 NPT internal or M20(6)
Actuator Compatibility
Stem Travel (Sliding‐Stem Linear)
Minimum: 6.35 mm (0.25 inch)
Maximum: 606 mm (23‐7/8 inches)
Shaft Rotation (Quarter‐Turn Rotary)
Minimum: 45_
Maximum: 90_
Weight
DVC6200p
Aluminum: 3.5 kg (7.7 lbs)
Stainless Steel: 8.6 kg (19 lbs)
DVC6205p: 4.1 kg (9 lbs)
DVC6215: 1.4 kg (3.1 lbs)
Construction Materials
Housing, module base and terminal box:
A03600 low copper aluminum alloy (standard)
Stainless Steel (optional)
Cover: Thermoplastic polyester
Elastomers: Nitrile (standard)
Fluorosilicone (extreme temperature)
-continued-

Instruction Manual
D103563X012
Introduction and Specifications
June 2017
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Table 1‐1. Specifications (continued)
Options
JSupply and output pressure gauges or
JTire valves JIntegral mounted filter regulator
JLow‐Bleed Relay JExtreme Temperature
JNatural Gas Certified, Single Seal Device
JRemote Mount(7) JStainless Steel
Contact your Emerson sales office or Local Business
Partner or go to Fisher.com for additional
information.
Declaration of SEP
Fisher Controls International LLC declares this
product to be in compliance with Article 4 paragraph
3 of the PED Directive 2014 / 68 / EU. It was designed
and manufactured in accordance with Sound
Engineering Practice (SEP) and cannot bear the CE
marking related to PED compliance.
However, the product may bear the CE marking to
indicate compliance with other applicable European
Community Directives.
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.
2. Normal m3/hour - Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh - Standard cubic feet per hour at 60_F and 14.7 psia.
3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
4. Temperature limits vary based on hazardous area approval.
5. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also not applicable for digital valve controllers in long-stroke applications.
6. M20 electrical connection only available with ATEX approvals.
7. 4‐conductor shielded cable, 18 to 22 AWG minimum wire size, in rigid or flexible metal conduit, is required for connection between base unit and feedback unit. Pneumatic tubing between base
unit output connection and actuator has been tested to 91 meters (300 feet). At 15 meters (50 feet) there was no performance degradation. At 91 meters there was minimal pneumatic lag.
Table 1‐2. EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level Performance
Criteria(1)
Enclosure
Electrostatic discharge (ESD) IEC 61000‐4‐2 4 kV contact
8 kV air A(2)
Radiated EM field IEC 61000‐4‐3
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
A
Rated power frequency
magnetic field IEC 61000‐4‐8 30 A/m at 50/60 Hz A
I/O signal/control
Burst IEC 61000‐4‐4 1 kV A(2)
Surge IEC 61000‐4‐5 1 kV B
Conducted RF IEC 61000‐4‐6 150 kHz to 80 MHz at 3 Vrms A
Performance criteria: +/- 1% effect.
1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.
2. Excluding Simulate function, which meets Performance Criteria B.