Flowplant DTK500 User manual

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061 989
Operation & Maintenance Manual
Original Instructions
UNIT DTK500 DESILTER TRAILER MANUAL AND
RADIO
(004-424, 004-425)
Section 1 Contents & Introduction
Section 2 Scope of Supply
Section 3 Technical Data
Section 4 Operation
Section 5 Routine Maintenance
Section 6 Fault Finding
Section 7 Harben P Type Pump
Section 8 Circuit Diagrams
Section 9 Diesel Engine
Section 10 Parts list / Spares / Auxiliary components
Section 11 Service Documents
Section 12 Warranty & Certification
Section 13 Health and Safety Manual 061956

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061 989
Operation & Maintenance Manual for:
UNIT: DTK 500 TRAILERR/
004-424 4012 MANUAL
004-425 4012 RADIOA)
ISSUE DATE: 05/21
AMENDMENTS
Change
No.
Changes
Date
Signature
1
INITIAL RELEASE
03/21
SAS
2
HAV INFORMATION ADDED TO SECTION 4
PLUS HOSE SFATETY INFROMATION
05/21
SAS

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061 989
Contents & Introduction
1.1.Contents
CONTENTS & INTRODUCTION....................................................................................3
1.1. CONTENTS....................................................................................................................3
1.2. INTRODUCTION..............................................................................................................6
1.3. SCOPE OF THIS MANUAL ...............................................................................................7
1.4. THE TRAILER ................................................................................................................7
1.5. COMPOSITION OF THIS MANUAL.....................................................................................8
SCOPE OF SUPPLY......................................................................................................9
2.1. SCOPE OF SUPPLY........................................................................................................9
2.2. PUMP ASSEMBLY..........................................................................................................9
2.3. DETAILED DRAWINGS..................................................................................................10
TECHNICAL DATA......................................................................................................11
3.1. TECHNICAL DATA ........................................................................................................11
3.1.1. PUMP DATA..............................................................................................................11
3.1.2. MAIN COMPONENTS .................................................................................................12
3.1.3. ANCILLARIES ...........................................................................................................12
3.1.4. SERVICES REQUIRED................................................................................................12
3.2. TECHNICAL DESCRIPTION............................................................................................ 13
3.2.1. PRIMARY COMPONENTS ...........................................................................................13
3.2.2. ENGINE MONITORING................................................................................................ 13
3.3. INSTALLATION DETAILS................................................................................................13
OPERATION................................................................................................................ 15
4.1. OPERATING CONDITIONS.............................................................................................15
4.2. DAILY CHECKS ...........................................................................................................15
4.3. PRE-START CHECKS &PROCEDURES ..........................................................................15
4.4. STARTING THE ENGINE AND SETTING THE OPERATING PRESSURE .................................16
4.4.1. OPERATING STARTING PROCEDURE ..........................................................................16
4.4.2. CHECKING THE OPERATING PRESSURE WITH A NOZZLE FITTED.................................. 17
4.4.3. DPF REGENERATION................................................................................................18

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4.5. REMOTE OPERATION (IF APPLICABLE)..........................................................................22
4.5.1. STARTING THE ENGINE .............................................................................................22
4.6. RAPID SHUTDOWN ......................................................................................................23
4.7. AUTOMATIC SHUTDOWN..............................................................................................23
4.8. HARBEN®JUMP JET.................................................................................................... 24
4.9. HOSE REEL WINDING AND UNWINDING ..........................................................................24
4.10. FROST PRECAUTIONS................................................................................................26
4.10.1. TO ANTI-FREEZE THE MACHINE WITH AN ANTIFREEZE TANK:..................................... 26
4.10.2. TO DE-ANTIFREEZE THE MACHINE:..........................................................................28
4.10.3. TO ANTIFREEZE WITHOUT AN ANTIFREEZE TANK:...................................................... 29
4.10.4. TO DE-ANTIFREEZE: ...............................................................................................29
ROUTINE MAINTENANCE.......................................................................................... 30
5.1. MAINTENANCE PROCEDURES....................................................................................... 30
5.2. DAILY MAINTENANCE ..................................................................................................31
5.3. P-PUMP LUBRICATING OIL........................................................................................... 32
5.4. SAFETY RELIEF VALVE................................................................................................33
........................................................................................................................................... 33
FAULT FINDING..........................................................................................................34
6.1. SHUTDOWN PROBLEMS...............................................................................................34
6.2. EQUIPMENT FAULT FINDING.........................................................................................35
6.3. P-PUMP FAULT FINDING..............................................................................................36
6.4. SELECTOR FAULT FINDING (SEE SECTION 8).................................................................38
PUMP...........................................................................................................................39
CIRCUIT DIAGRAMS...................................................................................................40
8.1. HYDRAULIC CIRCUIT....................................................................................................41
8.2. WATER CIRCUIT..........................................................................................................42
8.3. ELECTRICAL CIRCUIT................................................................................................... 43
DIESEL ENGINE..........................................................................................................45
PARTS LISTS / SPARES...........................................................................................46
10.1. INTRODUCTION..........................................................................................................46

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10.2. ORDERING SPARE PARTS..........................................................................................46
10.3. SERVICE AND REPAIR PART NUMBERS ........................................................................47
SERVICE DOCUMENTS............................................................................................49
11.1. SERVICE CHECKLIST .................................................................................................49
11.2. SERVICE LOGBOOK...................................................................................................51
WARRANTY AND CERTIFICATION..........................................................................52
12.1. WARRANTY OF NEW PRODUCTS:................................................................................52
12.2. WARRANTY OF SPARE PARTS: ...................................................................................52
12.3. LIMITATIONS OF WARRANTY:...................................................................................... 53
12.4. DECLARATION OF CONFORMITY ................................................................................. 55
12.5. CERTIFICATE OF CONFORMITY ................................................................................... 57
HEALTH AND SAFETY MANUAL –061956 ............................................................. 59