Fluke tix640 User manual

PN 4583397
September 2014
© 2014 Fluke Corporation. All rights reserved. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
TiX640, TiX660, TiX1000
Thermal Imager
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 - TestEquipmentDepot.com

LIMITED WARRANTY AND LIMITATION OF LIABILITY
This Fluke product will be free from defects in material and workmanship for two years from the date of purchase. This
warranty does not cover fuses, disposable batteries, or damage from accident, neglect, misuse, alteration, contamination, or
abnormal conditions of operation or handling. Resellers are not authorized to extend any other warranty on Fluke’s behalf.
To obtain service during the warranty period, contact your nearest Fluke authorized service center to obtain return
authorization information, then send the product to that Service Center with a description of the problem.
THIS WARRANTY IS YOUR ONLY REMEDY. NO OTHER WARRANTIES, SUCH AS FITNESS FOR A PARTICULAR
PURPOSE, ARE EXPRESSED OR IMPLIED. FLUKE IS NOT LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR LOSSES, ARISING FROM ANY CAUSE OR THEORY. Since some states or countries
do not allow the exclusion or limitation of an implied warranty or of incidental or consequential damages, this limitation of
liability may not apply to you.
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.
Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands
11/99

i
Table of Contents
Chapter Title Page
1 Before You Start........................................................................................................... 1-1
Introduction .................................................................................................................... 1-3
How to Contact Fluke ..................................................................................................... 1-4
Safety Information .......................................................................................................... 1-4
Optional Accessories ...................................................................................................... 1-8
Technical Description ..................................................................................................... 1-8
Functional Principle ................................................................................................... 1-8
Description of the Functional Units ............................................................................ 1-8
Lens ...................................................................................................................... 1-8
Detector ................................................................................................................ 1-10
Detector Electronics .............................................................................................. 1-10
Image Processing Electronics ............................................................................... 1-10
Optomechanics ..................................................................................................... 1-11
Controls ................................................................................................................ 1-11
Power Supply ........................................................................................................ 1-11
Interfaces .............................................................................................................. 1-12
Technical Data........................................................................................................... 1-12
Unpacking and Control ................................................................................................... 1-14

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Users Manual
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Parts of the Thermal Imager .......................................................................................... 1-15
Quick Guide ................................................................................................................... 1-17
Preparation ............................................................................................................... 1-18
Start .......................................................................................................................... 1-18
Display ...................................................................................................................... 1-19
Setting the Focus ...................................................................................................... 1-20
Setting the Temperature Range ................................................................................ 1-20
Saving Images .......................................................................................................... 1-23
Saving with "Check" ............................................................................................. 1-23
Quick Saving ........................................................................................................ 1-23
Menu Functions ........................................................................................................ 1-24
Shut-Down ................................................................................................................ 1-24
Data Transmission to the Computer .............................................................................. 1-25
Start-Up ......................................................................................................................... 1-25
Hand Strap ................................................................................................................ 1-25
Tripod ........................................................................................................................ 1-25
Power Supply ............................................................................................................ 1-25
Memory Card ............................................................................................................ 1-25
Lens Replacement .................................................................................................... 1-26
Operation using the Gigabit Ethernet (GigE) Interface .............................................. 1-26
Ethernet Cable and AC Adapter ........................................................................... 1-27
AC Adapter Connection ....................................................................................... 1-27
Operation with Breakout Box .................................................................................... 1-27
Trigger Function ........................................................................................................ 1-29
SyncOut .................................................................................................................... 1-29
2 Elements of the User Interface................................................................................... 2-1
Introduction .................................................................................................................... 2-3
Button Functions ............................................................................................................ 2-5
Image Elements ............................................................................................................. 2-7

Contents (continued)
iii
Setting the Temperature Scale ....................................................................................... 2-9
Focus ............................................................................................................................. 2-10
LaserSharp® Auto Focus ........................................................................................... 2-10
Permanent LaserSharp® Auto Focus ......................................................................... 2-10
EverSharp Multifocal Recording ................................................................................ 2-10
Spot Editor ..................................................................................................................... 2-11
Saving ............................................................................................................................ 2-11
Saving with Check .......................................................................................................... 2-12
Quick Saving .................................................................................................................. 2-12
3 Display Menus.............................................................................................................. 3-1
Introduction .................................................................................................................... 3-3
Image Submenu ............................................................................................................. 3-4
Manual Submenu ...................................................................................................... 3-5
Mode Submenu ......................................................................................................... 3-7
Zoom Submenu ......................................................................................................... 3-10
Palette Submenu ....................................................................................................... 3-11
Elements Submenu ................................................................................................... 3-14
Isotherms Submenu .................................................................................................. 3-15
Filter Mode Submenu ................................................................................................ 3-17
Format (Subwindowing) Submenu ............................................................................ 3-17
File Menu ....................................................................................................................... 3-18
Directory Structure ..................................................................................................... 3-18
Load Submenu .......................................................................................................... 3-18
Save Submenu .......................................................................................................... 3-21
IR Photonotes Submenu ........................................................................................... 3-24
Format SD Submenu ................................................................................................. 3-25
Saving Format Submenu ........................................................................................... 3-25
Measure Menu ............................................................................................................... 3-27
Spot Temperature Submenu ..................................................................................... 3-27

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Users Manual
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Measurement Definitions Submenu .......................................................................... 3-28
Correction Submenu ................................................................................................. 3-32
GPS Submenu .......................................................................................................... 3-36
Laser Submenu ......................................................................................................... 3-36
Settings Menu ................................................................................................................ 3-37
Calibration Submenu ................................................................................................ 3-37
Extras Submenu ....................................................................................................... 3-38
Automatic Submenu .................................................................................................. 3-39
Compensation Submenu .......................................................................................... 3-40
Buttons Submenu ..................................................................................................... 3-41
Digital Alarm Output Submenu.................................................................................. 3-44
Configuration Submenu ............................................................................................ 3-45
System Menu ................................................................................................................. 3-47
Display Submenu ...................................................................................................... 3-48
Regional Submenu ................................................................................................... 3-49
Date and Time Submenu .......................................................................................... 3-49
Menu Layout Submenu ............................................................................................. 3-50
Menu Control Submenu ............................................................................................ 3-51
Info Submenu............................................................................................................ 3-52
4 Maintenance................................................................................................................. 4-1
Introduction .................................................................................................................... 4-3
How to Clean ................................................................................................................. 4-3
Calibration ..................................................................................................................... 4-3
Environmental ................................................................................................................ 4-3
Service ........................................................................................................................... 4-4
Battery ........................................................................................................................... 4-4

v
List of Tables
Table Title Page
1-1. Symbols ................................................................................................................................. 1-7
1-2. Thermography System with 1024 x 768 IR Pixel Resolution ................................................. 1-9
1-3. Thermal Imager Components ................................................................................................ 1-15
1-4. Front View of Thermal Imager ............................................................................................... 1-16
1-5. Control Locations .................................................................................................................. 1-17
1-6. Arrangement of the Image Elements ..................................................................................... 1-19
1-7. Breakout Box ......................................................................................................................... 1-28
2-1. Control Locations .................................................................................................................. 2-4
2-2. Shortcuts ............................................................................................................................... 2-5
2-3. Image Elements .................................................................................................................... 2-7
3-1. Palettes ................................................................................................................................. 3-12
3-2. Setting Selections .................................................................................................................. 3-26
3-3. Button Functions ................................................................................................................... 3-42

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Users Manual
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vii
List of Figures
Figure Title Page
1-1. Lens Cover Laser Warning .................................................................................................... 1-5
1-2. Ethernet Cable and AC Adapter ............................................................................................ 1-27
1-3. AC Adapter ............................................................................................................................ 1-27

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Users Manual
viii

1-1
Chapter 1
Before You Start
Title Page
Introduction .............................................................................................................. 1-3
How to Contact Fluke ............................................................................................... 1-4
Safety Information .................................................................................................... 1-4
Optional Accessories ................................................................................................ 1-8
Technical Description ............................................................................................... 1-8
Functional Principle ........................................................................................... 1-8
Description of the Functional Units .................................................................... 1-8
Lens ............................................................................................................ 1-8
Detector ......................................................................................................1-10
Detector Electronics ...................................................................................1-10
Image Processing Electronics ....................................................................1-10
Optomechanics ..........................................................................................1-11
Controls ......................................................................................................1-11
Power Supply .............................................................................................1-11
Interfaces ....................................................................................................1-12
Technical Data .................................................................................................1-12

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Users Manual
1-2
Unpacking and Control ........................................................................................... 1-14
Parts of the Thermal Imager ................................................................................... 1-15
Quick Guide ............................................................................................................ 1-17
Preparation ...................................................................................................... 1-18
Start ................................................................................................................. 1-18
Display ............................................................................................................. 1-19
Setting the Focus ............................................................................................. 1-20
Setting the Temperature Range ...................................................................... 1-20
Saving Images ................................................................................................. 1-23
Saving with "Check" ................................................................................... 1-23
Quick Saving .............................................................................................. 1-23
Menu Functions ............................................................................................... 1-24
Shut-Down ....................................................................................................... 1-24
Data Transmission to the Computer ....................................................................... 1-25
Start-Up .................................................................................................................. 1-25
Hand Strap ...................................................................................................... 1-25
Tripod .............................................................................................................. 1-25
Power Supply .................................................................................................. 1-25
Memory Card ................................................................................................... 1-25
Lens Replacement ........................................................................................... 1-26
Operation using the Gigabit Ethernet (GigE) Interface .................................... 1-26
Ethernet Cable and AC Adapter ................................................................ 1-27
AC Adapter Connection ............................................................................. 1-27
Operation with Breakout Box ........................................................................... 1-27
Trigger Function .............................................................................................. 1-29
SyncOut ........................................................................................................... 1-29

Before You Start
Introduction 1
1-3
Introduction
The TiX640, TiX660, and TiX1000 Thermal Imagers (the
Product) are state-of-the-art thermography systems for
precise, quick, and non-contact measurement of the
surface temperature of objects.
These thermal imagers are designed for universal
application and can be used both as a mobile and as a
stationary device for measuring and storing temperature
values. The compact and resilient design and a high
degree of protection allow for industrial application even
in unfavorable external conditions. The low weight of the
device, as well as the long operating time of the
rechargeable battery allow for efficient use in this.
High measurement accuracy, precision optics with
extraordinary image quality, as well as the universal
interface concept for digital real-time thermography data
collection using GigE-Vision allow for using the thermal
imager in a wide variety of applications.
The thermal imager is equipped with a digital color video
camera in order to document the measuring situation on
photos. Infrared (IR) and visual light images, as well as
image sequences can be saved to SD and SDHC
(Secure Digital High Capacity) cards. For the purposes of
visualization, the thermography system is equipped with a
swivel-mounted color thin film transistor (TFT) viewfinder
and a pivot and swivel-mounted active color TFT display.
Diverse accessories and different software packages for
pre- and post-processing of the recordings turn the
product into a universal thermography system for a broad
range of applications.
Typical fields of application of the thermography system
are:
• thermographic inspection of electrical and
mechanical systems
• optimization of components and assemblies
• material inspections
• control of process temperatures
• quality assurance
• building inspection and diagnostics
• research and development

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1-4
Safety Information
A Warning identifies conditions and procedures that are
dangerous to the user. A Caution identifies conditions
and procedures that can cause damage to the Product or
the equipment under test.
 Warning
To prevent eye damage and personal injury:
•Do not look into the laser. Do not point
laser directly at persons or animals or
indirectly off reflective surfaces.
•Do not open the Product. The laser beam
is dangerous to eyes. Have the Product
repaired only through an approved
technical site.
•Do not locate the laser beam so that it is
at eye level when you install the
thermography system.

Before You Start
Safety Information 1
1-5
• The Product is equipped with an LED
light to illuminate the image. Avoid any
direct eye contact and do not point the
LED light at people, animals, or reflective
surfaces.
Additional laser warning information is on the case of the
Product, see Figure 1.
hvh300.eps
Figure 1-1. Lens Cover Laser Warning
 Warning
To prevent possible electrical shock, fire, or
personal injury:
• Carefully read all instructions.
• Read all safety information before you
use the Product.
• Use the Product only as specified or the
protection supplied by the Product can
be compromised.
• Do not use the Product around explosive
gas, vapor, or in damp or wet
environments.
• Use this Product indoors only.
• Examine the case before you use the
Product. Look for cracks or missing
plastic. Carefully look at the insulation
around the terminals.
• Do not use the Product if it is damaged.
• Do not use the Product if it operates
incorrectly.

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Users Manual
1-6
•Replace the batteries when the low
battery indicator shows to prevent
incorrect measurements.
•Remove the batteries if the Product is
not used for an extended period of time,
or if stored in temperatures above 50 °C.
If the batteries are not removed, battery
leakage can damage the Product.
•Batteries contain hazardous chemicals
that can cause burns or explode. If
exposure to chemicals occurs, clean
with water and get medical aid.
•Do not disassemble the battery.
•Do not short the battery terminals
together.
•Do not disassemble or crush battery
cells and battery packs.
•Do not keep cells or batteries in a
container where the terminals can be
shorted.
•Do not put battery cells and battery
packs near heat or fire. Do not put in
sunlight.
Warning
For safe operation and maintenance of the
Product:
•Repair the Product before use if the
battery leaks.
•Be sure that the battery polarity is
correct to prevent battery leakage.
•Use only Fluke approved power adapters
to charge the battery.

Before You Start
Safety Information 1
1-7
Table 1-1 is a list of symbols used on the Imager and in
this manual.
Table 1-1. Symbols
Symbol Description Symbol Description
 Important information. See manual.  Warning. Laser.
 On/Off Symbol.  Battery status.
 Conforms to relevant South Korean EMC
standards.  Battery charging when animated.
 Conforms to relevant Australian standards.  Conforms to relevant North American Safety
Standards.
 Conforms to requirements of European Union and European Free Trade Association.
 This Product contains a lithium-ion battery. Do not mix with the solid waste stream. Spent batteries should be
disposed of by a qualified recycler or hazardous materials handler per local regulations. Contact your
authorized Fluke Service Center for recycling information.

This product complies with the WEEE Directive (2002/96/EC) marking requirements. The affixed label
indicates that you must not discard this electrical/electronic product in domestic household waste. Product
Category: With reference to the equipment types in the WEEE Directive Annex I, this product is classed as
category 9 “Monitoring and Control Instrumentation” product. Do not dispose of this product as unsorted
municipal waste. Go to Fluke's website for recycling information.

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1-8
Optional Accessories
•ac adapter with 14-pin LEMO connector
•replacement lenses, macro attachments
•protective window for lenses, laser protection filter
•breakout box
•Bluetooth headset
•gigabit Ethernet card
•Ethernet cable with 8-pin LEMO connector
•device tripod
Technical Description
Functional Principle
The Product is a thermography system designed for the
long-wave infrared spectral range (LWIR) of 7.5 µm to
14 µm. The lens reproduces the object scene to a
microbolometer array with 1024 x 768 and/or 640 x 480
pixels. The electrical signal of the detector array is
processed further by the internal electronics. In this, the
electronics comprise all functions required for camera
operation, such as actuation of the microbolometer array,
A/D conversion, offset and gain correction, pixel correction,
as well as actuation of the different interfaces.
Operation is optionally performed directly using the
integrated keyboard (joystick, focus rocker switch, function
buttons) or using optional interfaces. RS232, Ethernet (GigE
Vision), or USB2.0 are available as interfaces. Specific
software packages are required in order to use these
interfaces.
Description of the Functional Units
Lens
The camera lens collects the IR radiation in the field of
view emitted by the measuring object and reproduces this
IR radiation on the detector array. Field of view (FOV)
and resolution/measuring spot size (IFOV, Instantaneous
Field of View) are determined at the same distance to the
focal distance f of the used lens.

Before You Start
Technical Description 1
1-9
Table 1-2 is a list the optional lenses that are available:
Table 1-2. Thermography System Lenses
1024 x 768 640 x 480
Model Lens
Focal
distance
(mm)
Focus (m) IFOV
(mrad) FOV (°) IFOV (mrad) FOV (°)
FLK-Xlens/Sup-Wide Super wide-angle lens 7.5 0.17 2.3 135.8 x 104.4 3.3 128.9 x 92.7
FLK-Xlens/Wide Wide-angle lens 15 0.47 1.1 68.7 x 50.7 1.7 62.3 x 46.4
FLK-Xlens/Stan Standard lens 30 0.72 0.6 32.4 x 24.7 0.8 30.9 x 23.1
FLK-Xlens/Tele Telephoto lens 60 1.99 0.3 16.4 x 12.4 0.4 14.9 x 11.3
FLK-Xlen/SupTele Super telephoto lens 120 6.58 0.1 8.1 x 6.2 0.2 7.5 x 5.7
Model Lens
Focal
distance
(mm)
Focus (m) IFOV
(mrad)
Resolution
(μm) IFOV (mrad) Resolution (μm)
FLK-Xlens/Macro1 Close-up 0.2x for 30 137.4 85.5 x 63.2 81 78.1 x 57.9 119
FLK-Xlens/Macro2 Close-up 0.5x for 30 47.4 34.3 x 25.3 32 31.3 x 23.2 47
FLK-Xlens/Macro3 Close-up 0.5x for 60 100 35.1 x 26.5 35 32.3 x 24.4 50

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Detector
The thermal imager is equipped with an uncooled
microbolometer FPA detector (uncooled Focal Plane
Array) with a resolution of (1024 x 768) or (640 x 480) IR
pixels. The individual elements of the detector are
microscopically small thin-film resistors on extremely thin
diaphragms arranged a few micrometers above the
silicon read-out circuit in an unsupported manner. The
lens of the thermography system reproduces the thermal
radiation from the scene onto these detector elements
and these detector elements absorb this radiation. The
temperature change of the detector elements results in
signals that can be analyzed electronically, read-out line-
by-line and column-by-column using a read-out circuit.
Use of an uncooled detector ensures the quick availability
of the camera function at start-up (starting time <30
seconds) and a long mean time to failure (MTTF) in
continuous operation.
Detector Electronics
Detector electronics supply the BIAS voltages and further
actuation signals required for detector operation to ensure
that the analog output signal of the detector is
preprocessed and digitalized.
Image Processing Electronics
With the help of an FPGA (Field Programmable Gate
Array) and up to two processors, real-time image
processing with the following essential functions
(depending on the equipment) is implemented:
• detector electronics interface
• gain and offset correction
• defect pixel treatment
• low-pass filtration
• zoom generator
• graphics overlay
• VIS/IR/graphics mixer
• GigE-Vision interface
• PC interfaces (Wi-Fi SD Card/USB2.0)
• video image interfaces (DVI-D, FBAS)