Fohrenbach RCY21208 User manual

RCY21208
Manual CrimpHand Tool
For Mini-PV ContactsAWG22-26
User’sManual
Revision : 03
Date: November4, 2007
www.foehrenbach.be

RCY21208 User’sManualRev.: 03
Date: November4, 2007 Page2/8www.foehrenbach.be
1. Purpose
CrimpingofMini-PV AWG22-26 loosepiececontactsontodedicated stranded
wire.
2.Tool description
-Cat. No.: RCY21208
-Singlehead crimptool. The toolcrimpsone contact percycle.
-Short set-up times.
-Releasableratchet ensuresthe completecrimpingprocess.
-Ergonomicallyhandlesforcomfortableworking.
-Optimalforcetransmission ratio.
-The toolhead can be easilyseparated fromthe handles.
-The hand toolfeaturesalocatorthatkeepsthe contactinposition duringthe
entirecrimpcycle.
-A springloaded wirestop isintegrated inthe toolhead.
-The toolkit consistsof:
-The hand tool
-Thisuser’smanual
-Contact extractortoolHT80

RCY21208 User’sManualRev.: 03
Date: November4, 2007 Page3/8www.foehrenbach.be
3. The process
Be surethatthe crimptoolisopen.Ifnot, activatethe leversofthe tooltill you
observethe last‘click’.Furtherreleasethe levers,the crimpingdiewill open
automatically.
Pull the locatorinits‘load position’.
Introducethe contact. Pushthe contact till it reachesthe hardstop.
Pushthe locatortowardsthe crimpingdie.Amagnetwill keep the locatorin
position.
Attention! Thisisonlypossiblewhen the crimpingdieisopen.

RCY21208 User’sManualRev.: 03
Date: November4, 2007 Page4/8www.foehrenbach.be
Closethe hand tooltill you observethe first‘click’ofthe ratchet. Introducethe
stripped wire. Pushthe wiretill it touchesthe wirestop. Forobtainingthe striping
length, pleaserefertothe contact application specification.
Keep the wirefixed inposition and activatethe leverstill theyreachthe end
position.
Releasethe leversand pull out the crimped contact.
4.Adjustments
-The toolisadjusted byFöhrenbachApplication Toolingengineers.Inorder
tomaintainthe performanceofthe tool, don’t carryout anyadjustments.
-Foranysupport, pleasecontact FöhrenbachApplication Tooling:
FöhrenbachApplication Tooling
Krijgsbaan 128
B–2640 Mortsel
Belgium

RCY21208 User’sManualRev.: 03
Date: November4, 2007 Page5/8www.foehrenbach.be
Tel: [phone]
Fax: [phone]
e-mail : [e-mail]
Website: www.foehrenbach.be
5. General specifications
-Colour: Black metalwithred levers.
-Weight oftool: 240 g
-Weight oftoolpluscardboardbox: 250 g
-Size(cardboardbox): l: 215 mm xw: 75 mm xh: 25 mm
6. Input material and functional requirements
6.1. Wire
-Stranded wirededicated forthe mentioned contacts.AWG22-26 (0.14 –
0.33 mm2).
6.2. Components
-Mini-PV AWG 22-26 Loosepiececontacts.
7. Process output
-Due tothe manualprocess,the outputcapacityishighlydepended on the
skillsofthe operator.
8. Safetyand ergonomics
-Applythe toolonlyforthe target asmentioned inchapter1. Purpose.
-Foroperatorsafety, it’snecessarytoapplyeyeprotection.
-Applythe toolonlyinadryand clean environment.
-Applythe toolonlyinawell lighted environment (1000 Lux).

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-Onlyskilfuloperatorswho aretrained byFöhrenbachApplication Tooling
engineersareallowed toapplythe tool.
-Innormaloperation,the hand toolcan onlybe opened afteracomplete
closingcycle.Inordertoopen the toolbeforecompletingthe entirecrimp
cycle, movethe quick releaseleverinthe direction ofthe arrow.
9. Environmental conditions
9.1. Ambient temperature
The ambient temperatureismeasured at aheight of1.5mabovethe floor.
a.Normalrange: +15 to+30°C
b.Averagevalue : ± 23°C
c.Maximumvariation withina5min. period : ± 5°C
9.2. Humidity
a.Normalrange(no condensation): 40 to70% R.H.
b.Rangenot resultinginconstantly: 10 to90% R.H.
reduced operation
9.3. Atmosphericpressure
Normalrange: 533 -1060 mbar.
10. Powerconnections
10.1. Electrical
Noelectricalsupplyrequired.
10.2. Pneumatic
Noair supplyrequired.
Quick release lever

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11. Warranty
PleaserefertoourTermsand ConditionsofSale.
12. Spare parts
Item Description Cat. No.
3 Locator RCY21208A2
Appendix A:
Inordertoapplythe mentioned Mini-PV contacts, FöhrenbachApplication
Toolingprovidesalsomini-applicatorsand otherdedicated semi-automatic
equipment.
The technicaldatainthispublication hasbeen carefullychecked and assembled.No liabilityfrominaccuraciesor errorsis
assumed. The right tochange or improvethis document without noticeis reserved.
3

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CERTIFICATE OFCONFORMITY
Weherebycertifythatthe hand toolRCY21208 described belowhasbeen
manufactured and inspected,and isconformtoapplicabledrawings,requirements
and specifications, accordingtoFCI specTA-75.
Serialnumberofhand tool:………………………..
Specification:
•WirerangeAWG 22-26: 0.14 -0.33 mm²
•Crimpheight 0.81 -0.86 mm
.0319 -.0339 inches
Adjusted crimpheight bymanufacturer: ………… mm