Follett Horizon Chewblet series User manual

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www.follettice.com
Horizon™Ice Machine Models with RIDE™Technology
Installation Instructions for Drop-Ins
208264
StockModule Identification Plate
ServiceNo.
ModuleNo.
Product
MODEL
AMPS
AMPS
PHASE
SINGLE
CHARGE
LOWSIDE
PARTNO
PSIG
THEUSA
MADEIN
OZ
R
C
R
HZ
U
L
L
NSF
U
HCD/HMD/HCF/HMF1000RJS, HCD/HMD/HCF/HMF1400RJS, HCD/HMD/HCF/HMF1650RJS,
HCD/HMD1000NJS, HCD/HMD1400NJS, HCD/HMD1650NJS
(See model number congurator on page 2 for details.)
00159996R08
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com
remote condensing

2remote condensing DROP-IN • RIDE Technology
ConfigurationApplication
S RIDE™
(RIDE remote
ice delivery
equipment)
T Top-mount
400 up to
454 lbs
(206kg)
1000 up to
1036 lbs
(471kg)
1400 up to
1450 lbs
(658kg)
1650 up to
1580 lbs
(717kg)
V Vision™
H Harmony™
B Ice storage bin
J Drop-in
M Ice Manager
diverter valve
system
CondenserSeriesVoltageIcemaker
C 208-230/60/1 (icemaking head)
Self-contained only.
D 115/60/1 (icemaking head)
Self-contained and remote. If remote
unit, high side is 208-230/60/1.
E 230/50/1 (icemaking head)
Self-contained only.
F 115/60/1 (icemaking head)
Remote only. High side is
208-230/60/3.
MC Maestro™
Chewblet®
(400 Series)
HC Horizon
Chewblet
(1000, 1400,
1650 Series)
HM Horizon
Micro Chewblet
HC 1400CSVA
A Air-cooled, self-contained
W Water-cooled, self-contained
R Air-cooled, remote condensing unit
N Air-cooled, no condensing unit for
connection to parallel rack system
Chewblet®Ice Machine Model Number Configurations

3
DROP-IN • RIDE Technology remote condensing
Front cover
8
Internal connection
7
Ice transport tube
5
External connection
6
Louvered docking assembly
4
Dispenser preparation
3
Site preparation
2
Unpack
1
Read and complete the following 8 installation steps

4remote condensing DROP-IN • RIDE Technology
Carefully unpack and inspect the contents of your Follett ice machine. 1
Unpack
1/2"
1/2"
➊➋
➌➍
➎➏
Unpack ice machine
1. 1

5
DROP-IN • RIDE Technology remote condensing
208264
StockModule Identification Plate
ServiceNo.
ModuleNo.
Product
MODEL
AMPS
AMPS
PHASE
SINGLE
CHARGE
LOWSIDE
P
ARTNO
PSIG
THEUSA
MADEIN
OZ
R
C
R
HZ
U
L
L
NSF
U
➎
➍
➋
➌
➊
1/4"
3/8" ∅ (9,5mm)
NEMA
5-15
Prepare the installation site. 2
Site preparation
2.1
Provide drainage, water supply and electrical power to within 6 feet (2m) of ice
machine in accordance with local and national codes. Outdoor installation of
low side is not recommended and will void warranty.
Electrical ➊
• 120/60/1-6 amps
Potable water supply ➋
• 10-70 psi (69-483kpa)
• 45-90 F (7-32 C)
• Follett recommends the use of an in-line water ltration system (item# 00130286)
Drain ➌
• The drain line from the ice machine must have at least 1/4" per foot pitch (6,4mm/0,3m)
Refrigeration lines ➍
• 1000, 1400: 5/8” (15,8mm) diameter suction (insulated) ➍
• 1650: 7/8” (22,2mm) diameter suction (insulated) ➍
• 3/8" (9,5mm) liquid ➎
Installation site requirements
2.1

6remote condensing DROP-IN • RIDE Technology
12"
(304,8mm)
min.
4"
(101,6mm)
➌
➍
➓
➑
➋
➏
➎
➊
➐
➐
➒
Hot Water
160 F (71 C)
Prepare the dispenser. 3
Dispenser preparation
• Determine best route for ice transport tube run. Note: 12" (304,8mm) clearance is required.
• Drill 1 3/4" (44,5mm) hole through either side of dispenser ➊
• Install gasket
➋onto bulkhead tting ➌
• Attach bulkhead tting with at up ➍and tighten bulkhead nut ➎
• Position and secure nut locking plate ➏with supplied screws
• Verify installation of O-ring on stainless steel ice transport tube coupling ➐
• Insert stainless steel ice transport tube coupling ➐into bulkhead tting and secure with coupling
cap ➑
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➒
before making connection to ease assembly
• Attach ice transport tube to coupling with supplied hose clamp ➓
2.1 Dispenser preparation
3.1

7
DROP-IN • RIDE Technology remote condensing
Machine stand accessory
Wall bracket accessory
Install the louvered docking assembly.
Louvered docking assembly 4
➊
➊
1" (25,4mm)
Stub Typ
3" (76mm)
1-3/4" (44,5mm)
3" (76mm)
3/8˝ ∅
high pressure
line
➋
1000, 1400:
5/8" ∅ low pressure line
1650:
7/8" ∅ low pressure line
• Mount louvered docking assembly ➊
• “Rough-in” the refrigerant piping ➋
2.1 Louvered docking assembly
4.1
• Mount louvered docking assembly to wall
bracket accessory
• Mount louvered docking assembly to
machine stand accessory

8remote condensing DROP-IN • RIDE Technology
CROSSBRACE
21" min.
(534mm
24.5" min.
(623mm)
No Lip
➋
Top View
Access panel/
door on counter
1.75" (45mm) min.
➊
➌
DOCKING STATION
• Position and screw louvered docking assembly to the bottom of counter inside of access panel/
door min. of 1.75" (45mm) from the front edge of the cross brace ➊
• The mounting surface for the louvered docking assembly must be solid.
Do not mount directly onto runners or channels.
• There must be no lip or edge that would hinder the ice machine from sliding in or out of the
louvered docking station ➋
• Ice machine must be installed facing forward as shown for service accessibility ➌
Undercounter installation requirements
4.1

9
DROP-IN • RIDE Technology remote condensing
➎
1/4"
1'
➊
➋
➌
➍
➏
➐
Hot Water
160 F (71 C)
208264
StockModule Identification Plate
ServiceNo.
ModuleNo.
Product
MODEL
AMPS
AMPS
PHASE
SINGLE
CHARGE
LOWSIDE
P
ARTNO
PSIG
THEUSA
MADEIN
OZ
R
C
R
HZ
U
L
L
NSF
U
Ice transport tube
Install the ice transport tube. 5
Ice transport tube tips
• Insulate entire length of ice transport tube ➊
• Secure ice transport tube ➋as needed to prevent dips and traps from forming.
For long tube runs see guide on page 14.
• Pitch ice transport tube at least 1/4" per foot (6,4mm/.3m) ➌
• Ice transport tube must drain towards ice machine
Ice transport tube to Ice machine
• Be sure tube ends are square ➍
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➎
before making connection to ease assembly
• Push ice transport tube onto ice machine nipple ➏
• Install hose clamp ➐
Ice transport tube installation from dispenser to ice machine
5.1

10 remote condensing DROP-IN • RIDE Technology
Connect utilities to louvered docking assembly. 6
External connections
➋
➊
• Remove access panel if necessary.
• Install drain line ➊.
The rigid drain line from the ice machine
must have at least 1/4" per foot pitch
(6,4mm/0,3m).
• Install ice machine potable water
supply ➋
• Replace access panel
Water and drain
6.1
➊
• Braze supplied expandable refrigerant
lines in place ➊
Refrigerant
6.2

11
DROP-IN • RIDE Technology remote condensing
Connect louvered docking assembly to ice machine. 7
Internal connections
➊
• Rotate and braze refrigerant lines ➊
Refrigeration lines
7. 3
➊
➋
• Slide ice machine into louvered docking
assembly ➊
• Insert ice transport tube all the way into
coupling and tighten nut rmly ➋
Ice transport tube installation
7. 1
➊
➋
➊
➋
• Insert potable water line into valve ➊
• Push drain line over hose barb on
back of evaporator mount ➋
Water and drain lines
7. 2
• Remove twist tie
• Carefully pass plug thru opening and plug
into wall outlet
Power cord
7. 4

12 remote condensing DROP-IN • RIDE Technology
• Position plate into opening and secure
with supplied screw
Power cord
7. 5

13
DROP-IN • RIDE Technology remote condensing
Front cover
Install front cover to ice machine. 8
• Complete installation of condensing unit
or connection to rack system.
Install condensing unit
8.1
➋➊
• Slide ice machine cover over machine
ensuring that tabs on back of cover
slip under louvers on back of louvered
docking assembly ➊
• Insert and tighten two screws through
cover and into louvered docking assembly
➋
Install ice machine front cover
8.2
NOTICE
Ice machine MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with ice machine for sanitizing instructions.

14 remote condensing DROP-IN • RIDE Technology
➊
➋1/4"
1'
max. 2 ft (.6m)
• Pitch ice transport tube to allow melt water to drain towards ice machine ➊
• Secure insulated ice transport tube at least every 2 ft (.6m) to prevent dips or traps ➋
Long tube run recommendations

15
DROP-IN • RIDE Technology remote condensing

00159996R08
3/13
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com
Horizon, Maestro, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge, RIDE and Vision are trademarks of Follett Corporation.
Chewblet is a registered trademark of Follett Corporation, registered in the US.