Follett Horizon HCD1000RHT User manual

208264
StockModule Identification Plate
Service No.
ModuleNo.
Product
REFRIGERANT
MODEL
MOTORCOMPRESSORTHERMALLYPROTECTED
EastonPennsylvania
FULLLOADAMPS
MAX.BRANCHCIRCUITFUSESIZE
MIN.BRANCHCIRCUITAMPACITY
DESIGNPRESSUREHIGH SIDE
AMPS
AMPS
VOLTS
CORPORATION
SERIALNO
PHASE
SINGLE
CHARGE
LOWSIDE
PARTNO
PSIG
THEUSA
MADEIN
OZ
R
C
R
HZ
ULL
NSF
U
Order parts online
www.follettice.com
Horizon™Ice Machine Installation Instructions
for Harmony™Top-mount Applications
HCD/HMD/HCF/HMF1000RHT, HCD/HMD/HCF/HMF1400RHT, HCD/HMD/HCF/HMF1650RHT,
HCD/HMD1000NHT, HCD/HMD1400NHT, HCD/HMD1650NHT
(See model number congurator on page 2 for details.)
Horizon top-mount ice machines
t most countertop dispensers manufactured by
Cornelius • Lancer • SerVend
00159970R06
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com
remote condensing

2remote condensing HARMONY • TOP-MOUNT
ConfigurationApplication
S RIDE™
(RIDE remote
ice delivery
equipment)
T Top-mount
400 up to
454 lbs
(206kg)
1000 up to
1036 lbs
(471kg)
1400 up to
1450 lbs
(658kg)
1650 up to
1580 lbs
(717kg)
V Vision™
H Harmony™
B Ice storage bin
J Drop-in
M Ice Manager
diverter valve
system
CondenserSeriesVoltageIcemaker
C 208-230/60/1 (icemaking head)
Self-contained only.
D 115/60/1 (icemaking head)
Self-contained and remote. If remote
unit, high side is 208-230/60/1.
E 230/50/1 (icemaking head)
Self-contained only.
F 115/60/1 (icemaking head)
Remote only. High side is
208-230/60/3.
MC Maestro™
Chewblet®
(400 Series)
HC Horizon
Chewblet
(1000, 1400,
1650 Series)
HM Horizon
Micro Chewblet
HC 1400CSVA
A Air-cooled, self-contained
W Water-cooled, self-contained
R Air-cooled, remote condensing unit
N Air-cooled, no condensing unit for
connection to parallel rack system
Chewblet®Ice Machine Model Number Configurations

HARMONY • TOP-MOUNT remote condensing 3
Front cover
8
Internal connection
7
Ice transport tube
5
External connection
6
Louvered docking assembly
4
Dispenser preparation
3
Site preparation
2
Unpack
1
Read and complete the following 8 installation steps

4remote condensing HARMONY • TOP-MOUNT
Carefully unpack and inspect the contents of your Follett ice machine. 1
Unpack
1/2"
1/2"
➊➋
➌➍
➎➏
Unpack ice machine
1. 1

HARMONY • TOP-MOUNT remote condensing 5
Prepare the installation site. 2
208264
StockModule Identification Plate
ServiceNo.
ModuleNo.
Product
REFRIGERANT
MODEL
MOTORCOMPRESSORTHERMALLYPROTECTED
EastonPennsylvania
FULLLOADAMPS
MAX.BRANCHCIRCUITFUSESIZE
MIN.BRANCHCIRCUITAMPACITY
DESIGNPRESSUREHIGHSIDE
AMPS
AMPS
VOLTS
CORPORATION
SERIALNO
PHASE
SINGLE
CHARGE
LOWSIDE
PARTNO
PSIG
THEUSA
MADEIN
OZ
R
C
R
HZ
UL
L
NSF
U
➎
➍
3/8" ∅ (9,5mm)
1/4"
1'
NEMA
5-15
➋➊
➌
Site preparation
Electrical ➊
• 120/60/1-6 amps
Potable water supply ➋
• 10-70 psi (69-483kpa)
• 45-90 F (7-32 C)
• Follett recommends the use of an in-line water ltration system (item# 00130286)
Drain ➌
• The drain line from the ice machine must have at least 1/4" per foot pitch (6,4mm/0,3m)
Refrigeration lines ➍
• 1000, 1400: 5/8” (15,8mm) diameter suction (insulated) ➍
• 1650: 7/8” (22,2mm) diameter suction (insulated) ➍
• 3/8" (9,5mm) liquid ➎
2.1
Provide drainage, water supply and electrical power to within 6 feet (2m) of ice
machine in accordance with local and national codes. Outdoor installation of
low side is not recommended and will void warranty.
Installation site requirements
2.1

6remote condensing HARMONY • TOP-MOUNT
Prepare the dispenser. 3
Dispenser preparation
➊
➊
All models
• Remove protective tape from gaskets ➊
Top preparation – ALL
3.1
➋
➊
➊
➌
• Apply gaskets
➊
• Install shuttle actuator ➋ through bottom
of dispenser top and secure with locking
nut ➌
Top preparation – ALL
3.2
Note: The instructions below only apply to 22" & 30" wide dispensers.
44" wide dispenser instructions may be found with the top kit.
➋
➊
• Screw 4" (102mm) extension ➊ into
bottom of shuttle actuator ➋
Top preparation – ALL
3.3
➋
➊
Cornelius models only
• Remove protective tape ➊
• Apply gasket
➋
Top preparation – CORNELIUS
3.4

HARMONY • TOP-MOUNT remote condensing 7
➊
➋
➋
ON
OFF
Lancer models only
• Remove protective tape ➊
• Apply gaskets
➋
Top preparation – LANCER
3.5
Cornelius models ED, DB, DF, IDC and
FLAVOR FUSION
Adjust the agitation timer located on the
Cornelius PC board to 1 second on, 1 hour
off. Note: See Cornelius manual for more
information.
Agitation adjust. – CORNELIUS
3.6
PRESS IN ON
THIS SIDE TO
TURN SWITCH
ON.
SWITCH
ON
SWITCH
OFF
PRESS IN ON
THIS SIDE TO
TURN SWITCH
OFF.
ROCKER
SWITCHES
(VIEW LOOKING
DOWN)
SIDE VIEW
SIDE VIEW
12345678
OFF
SWITCH
NUMBER
AGITATION FREQUENCY
NO AGIT
ATION
10 MINUTES
20 MINUTES
30 MINUTES
40 MINUTES
50 MINUTES
60 MINUTES
70 MINUTES
80 MINUTES
90 MINUTES
100 MINUTES
110 MINUTES
120 MINUTES
130 MINUTES
140 MINUTES
150 MINUTES
5
6
7
8
O
O
O
O
O
O
O
X
O
O
X
O
O
O
X
X
O
X
O
O
O
X
O
X
O
X
X
O
O
X
X
X
X
O
O
O
X
O
O
X
X
O
X
O
X
O
X
X
X
X
O
O
X
X
O
X
X
X
X
O
X
X
X
X
SWITCH
NUMBER
AGITATION TIME
1 SECOND
2 SECONDS
3 SECONDS
4 SECONDS
3
4
O
O
O
X
X
O
X
X
X = ON
O = OFF
Lancer 4500 series only
Adjust the agitation time to 1 second, and the agitation frequency to 150 minutes.
Note: See Lancer manual for more information.
Agitation adjustments – LANCER 4500 SERIES
3.7

8remote condensing HARMONY • TOP-MOUNT
Major/Minor
FS-16 Setup
Config Bonus Key
Soda/Plain Water
Config Dispense Only
PC Mode
PC Time
Ice Stir Off
Ice Stir On
Sold Out
Carb Sensors
Ice Bin Sensors
Valve Code Version
Number Of Valves
Reset Defaults No Yes
Reload Defaults?
1 2 3 4
12 0.104 0.104
1000
Ice Bin Optic
Upper Lower
Sold Out #1
Selection Sold Out
05000
On Time (MSEC)
Off On
Set PC Mode Menu
V:1 B1 DLY1
Dispense Delay
V:2 1:S 2:W 3:S 4:W
V:1 T:F M:S B:W
Bonus Key Setup
Brands Per Side
V:1 L:2 R:1
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
Soda/Plain Water
OFF Time (MIN)
00150
On Time (MSEC)
01000
1000 500
34 0.104 0.104
On On On On
V:1 B:1
Sold Out #1
Off
Sold Out #1
Ver. 0.200
Lancer FS-16
Sub-CatagoryMain Menu
Initialization Screen
2nd Sub-Catagory
(Boot Up Only)
Cancel Enter
Scrolls through Main Menu
Press "Enter" to enter sub-catagory
Moves curser to right or left
Changes value (number/letter)
Press "Enter" to enter save changes
Press "Cancel" to exit menu
➊
Lancer FS series only
• Hold down “cancel” and “left button” to get to hidden menu ➊
• Type in code 6655
• Type in 150 minutes of off time and 1000 milliseconds (1 second of time) as the preferred
setting
Note: See Lancer manual for more information.
Agitation adjustments – LANCER FS SERIES
3.8
Agitation adjustments – SERVEND
3.9
SerVend models only
No agitation adjustment required.

HARMONY • TOP-MOUNT remote condensing 9
10-32 nut
flat washer
ice chute
gasket
apply food-grade
silicone sealant
to this surface
to seal to bin gate
mounting plate
ice diverter
(supplied)
mounting
gate
plate
storage bin
plate
gate
restrictor
gate opening
bin through
into storage
flange extends
➋
➊
Cornelius ED, DF and DB series only
These dispensers require the installation of an ice diverter at the dispenser opening.
• Disassemble chute assembly
• Discard factory restrictor plate ➊
• Replace with alternate diverter plate, ➋(supplied)
Dispenser diverter plate installation – CORNELIUS ED, DF and DB SERIES
3.10

10 remote condensing HARMONY • TOP-MOUNT
➊
➋
adjust restrictor
plate to fully
open position
Cornelius IDC and Flavor Fusion
These dispensers require the adjustment of the ice restrictor plate.
• Loosen four nuts on ice chute assembly ➊
• Adjust restrictor plate to fully open position ➋
• Replace four nuts and tight to 50 in lbs (max.)
Restrictor plate adjustment – CORNELIUS IDC and FLAVOR FUSION
3.11

HARMONY • TOP-MOUNT remote condensing 11

12 remote condensing HARMONY • TOP-MOUNT
Install the louvered docking assembly.
Louvered docking assembly 4
➊
1" (25,4mm)
Stub Typ
3" (76mm)
1-3/4" (44,5mm)
3" (76mm)
3/8" ∅
high pressure line
➋
1000, 1400:
5/8" ∅ low pressure line
1650:
7/8" ∅ low pressure line
• Mount louvered docking assembly ➊
• “Rough-in” the refrigerant piping ➋
2.1 Louvered docking assembly
4.1

HARMONY • TOP-MOUNT remote condensing 13
➊
• Braze supplied expandable refrigerant
lines in place ➊
Refrigerant lines
4.2

14 remote condensing HARMONY • TOP-MOUNT
Ice transport tube
Install the ice transport tube. 5
➋
➊
➌
Hot Water
160 F (71 C)
• Install supplied ice transport tube installation
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with
pliers ➊before making connection to ease assembly
• Connect ice transport tube to coupling on louvered docking station ➋
• Connect ice transport tube to shuttle actuator ➌
Ice transport tube
5.1

HARMONY • TOP-MOUNT remote condensing 15
Connect utilities to louvered docking assembly. 6
External connections
➋
➊
• Remove access panel if necessary.
• Install drain line ➊.
The rigid drain line from the ice machine
must have at least 1/4" per foot pitch
(6,4mm/0,3m).
• Install ice machine potable water
supply ➋
• Replace access panel
Water and drain
6.1

16 remote condensing HARMONY • TOP-MOUNT
Connect louvered docking assembly to ice machine. 7
Internal connections
➊
• Rotate and braze refrigerant lines ➊
Refrigeration lines
7. 3
➊
➋
• Slide ice machine into louvered docking
assembly ➊
• Insert ice transport tube all the way into
coupling and tighten nut rmly ➋
Ice transport tube installation
7. 1
➊
➋
➊
➋
• Insert potable water line into valve ➊
• Push drain line over hose barb on
back of evaporator mount ➋
Water and drain lines
7. 2
• Remove twist tie
• Carefully pass plug thru the opening and
plug into wall outlet
Power cord
7. 4

HARMONY • TOP-MOUNT remote condensing 17
• Position plate into opening and secure
with supplied screw
Power cord
7. 5

18 remote condensing HARMONY • TOP-MOUNT
Front cover
Install front cover to ice machine. 8
• Complete installation of condensing unit
or connection to rack system.
Install condensing unit
8.1
➋➊
• Slide ice machine cover over machine
ensuring that tabs on back of cover
slip under louvers on back of louvered
docking assembly ➊
• Insert and tighten two screws through
cover and into louvered docking assembly
➋
Install ice machine front cover
8.2
NOTICE
Ice machine MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with ice machine for sanitizing instructions.

HARMONY • TOP-MOUNT remote condensing 19

00159970R06
3/12
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com
Horizon, Maestro, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge, RIDE and Vision are trademarks of Follett Corporation.
Chewblet is a registered trademark of Follett Corporation, registered in the US.