Forever Redwood CUSTUM THE BREEZY SMALL PAVILION User manual

ASSEMBLY INSTRUCTIONS FOR THE
CUSTUM THE BREEZY SMALL
PAVILION
866.332.2403 (TOLL FREE) (707) 640.29.05 (Option 4) Direct Line for the
Design Department; 7am –7pm Pacific Time, Monday-Saturday

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NOTE: Assembly is best done by two people. To assemble your product, you need a Hammer, a Ratch or a wrench and if
required a Drill.
PROCESS TO INSTALL THE HARDWARE PROVIDED.
Required Tools (Are not included in your hardware packing).
To install the bolts.
Insert the carriage bolts into the holes and lightly tap with a hammer until the square neck fit in the wood piece and the bolt
head must flush with the wood piece. Finally, place the washer and the nut and carefully tighten it using a ratchet with the
necessary socket or a wrench.

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To install the lag bolts.
Place the washers in their lag bolts. After that, insert the lag bolts into the holes and carefully tighten it using a ratchet with
the necessary socket.
Use the washers only for the Wood Pieces.
To install the deck screws.
Insert the deck screws into the holes and carefully tighten it using a drill.

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CONTENT OF BOXES
No.
1
2
3
4
5
6
7
Drawing
Description
Posts
Single Supports
Supports with
In-Between Blocking
Roof Trusses
Main Knee Braces
Secondary Knee
Braces
Roof Panels
Qty.
4
2
2
3
4
4
4

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CONTENT OF BOXES
No.
8
9
10
Drawing
Description
Metal plaques
Boots
High wind anchor
Bases
Qty.
2
4
4
Note: Part numbers in the Content of Boxes Table are for reference only. These do not match to the numbers marked on the parts sent.

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HARDWARE LIST
No.
A
B
C
D
E
F
G
Drawing
Description
3/8'' X 3'' Lag Bolts
(To attach the posts to the anchor bases to the post/ To attach the
metal plates to the supports).
3/8´´ X 7 1/2´´ Bolts
(To attach the single supports to the posts. / To attach the single
supports to the supports with in-between blocking/ To attach the
knee braces to the supports and roof trusses).
5/16'' X 3'' Lag Bolts
(To attach the metal plaques to the supports/To attach the metal
plaques to the central roof trusses/to attach the central roof trusses to
the supports).
3/8´´ X 9 1/2´´ Bolts
(To attach the knee braces to the posts/To attach the roof panels to
the perimeter roof trusses).
3/8´´ X 9´´ Bolts
(To attach the roof panels to the central roof trusses).
3/8´´ x 10 1/2´´ bolts
(To attach the roof panels to the perimeter roof trusses).
3´´ deck screws
(To attach the roof boards to the roof trusses/to attach the boots to
the post).
Qty.
32
30
12
4
8
4
220
Note: Dimensions of your hardware will vary depending on size.

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No
1
2
3
4
5
6
7
8
9
10
DESCRIPTION
Posts
Single Supports
Supports with
In-Between Blocking
Roof Trusses
Main Knee Braces
Secondary Knee Braces
Roof Panels
Metal plaques
Boots
High wind bases
Note: Part numbers in the Drawing are for reference only. These do not match to the numbers marked on
the parts sent.

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NOTE: In order to know where the post needs to be placed, check the numbers on them. If the post is not marked, then place the
single Supports on the ground to locate the markings for each post position and clearly set your bearings. (“Don´t attach yet, only
place them on the ground to begin with”).
Note: Before install the anchor bases make sure that the ground is level using a carpenter's level or hydro-level (water level).
Step 1: Install the anchor bases (10). After that, set your post (1) in the saddle of the anchor bases (10). Drill a ø ¼´´ hole in the
post prior to anchoring to facilitate the ratcheting of the hardware. After that, use a 3/8´´ X 3´´ lag bolts (A) to attach each post to
its respective anchor bases (10).
Step 2: Attach the single supports (2) to the posts with 3/8´´´x 7 1/2´´ bolts (B). Check the marked on each support and place as
drawings shown.
Note: Don’t completely tighten yet the bolts –you will need the install the supports with in between blocking first.
SP-1
SP-2
P-4
P-1
P-2
P-3
10
3/8´´ X 3´´ Lag Bolts
3/8´´ X 7 1/2´´ Bolts

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Step 3: Put up the supports with in-between blocking (3), into the post notches as shown and attach to the posts with the single
support bolts. Check the marked on each support with in-between blocking and place as drawings shown.
Step 4: Attach the single supports to the supports with in-between blocking, use 3/8´´ X 7 1/2´´ bolts (B).
Note: return to the bolts described in the step 2 and tighten fully.
Note: put silicone in the support joins.
ISP-1
3/8´´ X 7 1/2´´ Bolts
ISP-4

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Step 5: Attach the Roof Trusses (4) to the posts with 3/8´´ x 7 1/2´´ bolts (B). Check the marked on each roof trusses and place
as drawings shown.
Note: put silicone in the roof trusses joins.
Step 6: Attach the metal plaques (8) to the supports with in-between blocking with 5/16´´ x 3´´ Lag Bolt (C).
GR-1
3/8´´ X 7 1/2´´ Bolts
8
5/16´´ X 3´´ Lag Bolt
GR-3
GR-2
GR-4

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Step 7: Attach the central Roof Trusses (4) to the metal plaques with 5/16´´ x 3´´ Lag Bolt (C). Check the marked on each roof
trusses and place as drawings shown.
Step 8: Attach the main knee braces (5) to the supports with 3/8´´ x 7 1/2´´ Bolts (B) and to the posts with 3/8´´ x 9 1/2´´ bolts
(D).Check the marked on each main knee braces and place as drawings shown.
3/8´´ X 7 1/2´´ Bolts
3/8´´ X 9 1/2´´ Bolts
BR-2
5/16´´ x 3´´ Lag Bolt
GR-5
GR-6
BR-7
BR-3
BR-6

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Step 9: Attach the secondary knee braces (6) to the Roof Trusses with 3/8´´ x 7 1/2´´ Bolts (B) and to the posts with 3/8´´ x 9
1/2´´ bolts (D).Check the marked on each secondary knee braces and place as drawings shown.
Step 10: Use 3/8´´ x 9´´ bolts (E) to attach the roof panels (7) to the perimeter Roof Trusses and 3/8´´ x 10 1/2´´ bolts (F) to
attach the roof panels (7) to the central Roof Trusses, as shown below. Check the marked on each roof panels and place as
drawings shown (PN-1 at PN-4).
3/8´´ X 7 1/2´´ Bolts
3/8´´ X 9 1/2´´ Bolts
3/8´´ X 9´´ Bolts
3/8´´ X 10 1/2´´ Bolts
PN-1
BR-1
BR-8
PN-4

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Step 11: Attach the roof boards to the Roof Trusses with 3´´ deck screws (G).
Step 12: Finally, attach the boots (9) to each post with 3´´ deck screws (G).
3´´ Deck Screws
3´´ Deck Screws
9

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This completes the Pavilion Assembly. Hope you enjoy your set for many decades. If you ever have a problem or a question,
don't hesitate to call us (866 332 2403) or email us. We are here to support you.