Formax FD 120 User manual

FD 120
Card Cutter
MAINTENANCE MANUAL
5/2011
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

1
SAFETYPRECAUTIONS
Alwaysobservethecautionsandwarningsgivenbelowtopreventpersonalinjuryorproperty
damage.
Thedegreeofdangeranddamagethatcouldoccurisindicatedontwolevelsbythefollowing
marks.
WARNING:Ignoringthismarkcouldresultinthepossibilityofseriousinjuryorevendeath.
CAUTION:Ignoringthismarkcouldresultinthepossibilityofinjuryorphysicaldamage
Thefollowinggraphicsymbolsindicatethevarioustypesofactiontobeperformedoravoided.
Thisgraphicsymbolindicatesaforbiddenaction.
means“Donotdisassemble.”
means“Donottouch.”
Thisgraphicsymbolindicatesactionsthatmustbeperformed.
means“Disconnectthepowerplug.”
Donotplacemetalobjectsorvesselscontainingliquidsontopoftheunit.Theentryofanymetal
objectorliquidcouldresultinafireoranelectricalshock.
Donotinsertanymetaloreasily‐combustibleobjectinsidethisunit.Thiscouldresultinafireor
anelectricalshock.
Donottouchorinsertforeignobjectsintoanyrotatingpartduringoperation.Thiscouldresultin
injury.
Donotremovethecoverorbackpanel.Thisunitcontainshigh‐voltagecomponentsthatcould
causeanelectricalshock.
Donotdisassemble,modifyorrepairthisunit.Thereisadangeroffire,electricalshockorinjury.
Contactyourdealerwhenrepairsarenecessary.

2
Useonlythepowersupplyvoltagespecifiedonthemainnameplate.Usingothervoltagescould
resultinafireoranelectricalshock.
Keepthisunitandthepowercordawayfromheatersandheatervents.Excessiveheatcould
meltthecoverorpowercordcovering,andresultinafireoranelectricalshock.
Donotusesolventinsideorneartheunit(e.g.whencleaningtheunit).Suchsolventsmay
damagetherubberrollersandresininsidetheunit,resultinginmalfunctions.
Makesurethatthecombinedpowerconsumptionoftheappliancestobeconnecteddoesnot
exceedthecapacityratingofthepoweroutletsorplugreceptacles.Exceedingthecapacityrating
couldcausethepoweroutlets,plugreceptacles,orpowerextensioncordstooverheatandcatch
afire.
Removeanydustthataccumulatesonthepowerplugprongsandthesurfaceoftheplugfrom
whichtheprongsextend.Accumulateddustcouldresultinafire.
Ifanyforeignobjectsuchasmetalorliquidshouldenterthisunit,immediatelyturntheunitoff
atthepowerswitchanddisconnectthepowerplugfromthepoweroutlet.Failuretodosocould
resultinafireoranelectricalshock.Contactyourdealerimmediately.
Donotdamagethepowercordorpowerplug.(Donotscratch,alter,bend,twist,pullorplace
heavyobjectsonthepowercordorpowerplug.)Thiscouldresultindamage,afireoran
electricalshock.
Alwaysgriptheplugwhendisconnectingthepowerplugfromthepoweroutlet.Forciblypulling
onthepowercordcouldcausedamage,resultinginafireoranelectricalshock.
Donothandlethepowerplugwithwethands.Thiscouldresultinanelectricalshock.
Beforecleaningthisunit,turntheunitoffatthepowerswitchanddisconnectthepowerplug
fromthepoweroutlet.Accidentaloperationoftheunitduringcleaningcouldresultininjury.
Donottouchthepowerswitchwithwethands.Otherwiseelectrichazardsmayoccur
Donotuseflammablespraysinsideorneartheunit(e.g.whencleaningtheunit).Such
flammablegasmayigniteandcauseafireorcombustion.
Keepawaylonghair,ties,jewelryandlooseclothing.Thiscouldresultininjury.

3
Donotputfingersinsideduringoperation.Thiscouldresultininjury.
Alwaysdisconnectthepowerplugfromthepoweroutletwhentheunitisnottobeusedforan
extendedperiod.Failuretodosocouldresultinafireduetoleakagecurrentiftheinsulation
shoulddeteriorate.
Installthisunitonalevel,stablestandorfloor,withsufficientspacearoundit.Failuretodoso
couldresultintheunitoverturningandcausinginjury.
Donotinstallthisunitinalocationwherethereisexcessivehumidityorwherecontactwith
waterispossible.Poorchoiceoflocationcouldresultindeteriorationoftheinsulation,afireor
anelectricalshock.
Disconnectthepowerplugfromthepoweroutletbeforeattemptingtomovethisunit.Failureto
dosocouldresultinpowercorddamage,afireoranelectricalshock.
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

4
PrecautionsinMaintenanceandHandling
1. Repairsshouldbeperformedbyqualifiedservicepersonnel.
2. WARNING:
2.1Toavoidtheriskofelectricalshock,disconnectthemachinefromtheA.C.powersource
beforeperforminganyserviceprocedure.
3. ThehardwareusedisMETRIC.Replacehardwareonlywiththesamesizeaswasoriginally
used.
4. Observecautionwhencuttingcable“tie‐wraps”soasnotto damagetheelectricalwires.
5. Notetheroutingofwiringharnesses,cablesandthepositionofpartsandassembliesbefore
disassembly.Theymustbereassembledintheoriginalconfigurationtoavoiddamagefrom
movingcomponentsduringoperation.
6. Whenusingatoolgeneratingheatsuchassolderingiron,takecarenottodamagethe
harnessesandcables.
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

5
Contents
1. Introduction......................................................................................6
2. Specifications.....................................................................................6
3. ControlPanel......................................................................................6
4. KeyComponents................................................................................8
5. PartsonTopoftheFrame..................................................................10
6. PartsonOperatingSide......................................................................11
7. PartsonNon‐operatingSide.............................................................12
8. PartsunderneaththeFrame..............................................................13
9. ElectricPWBAssy...............................................................................14
10. ElectricalWiringDiagram.................................................................17
11. SensorVoltageMeasurement..........................................................18
12. ReplaceSlitter..................................................................................19
13. ReplaceCuttingKnife.......................................................................20
14. FeedingTestandPermanentCount.................................................21
15. Calibration........................................................................................22
16. FeedTrayTensionAdjustment.........................................................24
17. FeedGapAdjustment.......................................................................25
18. TopMarginParallelAdjustment.......................................................26
19. Self‐DiagnoseforMalfunction.........................................................25
20. ErrorMessageandTroubleShouting...............................................26
21. RecommendedSpareparts..............................................................27
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

6
1. Introduction
TheFD 120isdesignedtosimplifybusinesscard,photoandpostcardcuttingof paper
printedbydigitalpress,colorlaserprinterorinkjetimageprinter.
2. SPECIFICATIONS
PaperSizeLT/LegalSize/9”x14”(Max)
PaperWeight120gsm~350gsm
FeederCapacity75sheets(200gsm)
ReceivingTray500businesscards
SpeedUpto130businesscardspermin
Accuracy±0.3mm
Dimension13.8”(W)x15.4”(D)x13”(H)
NetWeight60lbs(27Kgs)
Power110/220VSelectable,50/60Hz,1.2A
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

7
3. CONTROLPANEL
Note:DependingonƚŚĞŽƉĞƌĂƚŝŶŐmode,theŬĞLJƐĐĂŶŚĂǀĞdifferentfunctions.
StandardControlPanelDealerControlPanel
KeysStaŶĚĂƌĚControůWĂŶĞů DealerControlPanel
StartandStopthecutterStartandStopthecutter
ChangejobChangejob
SelectbatchcountSelectbatchcount
ClearpaperjamincaseofS3error.1. ClearpaperjamincaseofS3error.
2. Incrementsettingsby0.1mmwhenpressed.
Confirmjobandbatchcountsetting.1. Confirmjobandbatchcountsetting.
2. Decrementsettingsby0.1mmwhenpressed.
Resterrorandcounter.Savesettings
N/AEnterprogrammode
N/ASettopmargin
N/ASetfinishedlength
N/ASetgutterlength
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

8
4. KEYCOMPONENTS
IndexP/NPartNameQtyRemarks
4‐1‐0100S‐000‐6112Switch,PowerEntry1
4‐1‐02881‐102‐0002KeyPad1
4‐1‐03881‐103‐0000Tray,Extension1
4‐1‐04881‐104‐0000Knob,CenterAlignment1
4‐1‐05881‐105‐0000SideGuide,L1
4‐1‐0600R‐000‐1052Roller,Feed3
4‐1‐07881‐107‐0000Cover,Top1
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

9
IndexP/NPartNameQtyRemarks
4‐1‐08881‐108‐0000WasteBin1
4‐1‐09881‐109‐0000Tray,Stacking1
4‐1‐10881‐110‐0000Cover,Safety,Rear1
4‐1‐11881‐111‐0000ThumbScrew,SlitterRelease1
4‐1‐12881‐112‐0000Module,Slitter,2”x3.5”1
4‐1‐13881‐113‐0000Roller,Ejection,Lower2
4‐1‐14881‐114‐0000Roller,Ejection,Upper2
4‐1‐15881‐115‐0000Belt,SlittingTransport2
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920