
Table of contents
ii M1650422_en | Installation instructions Lambdamat LM 800-1000 KOM
1 General ......................................................................................................................................................... 4
2 Safety............................................................................................................................................................ 5
2.1 Hazard levels of warnings ..................................................................................................................... 5
2.2 Qualification of assembly staff .............................................................................................................. 6
2.3 Personal protective equipment for assembly staff ................................................................................ 6
3 Design Information...................................................................................................................................... 7
3.1 Overview of standards .......................................................................................................................... 7
3.1.1 General standards for heating systems ..................................................................................... 7
3.1.2 Standards for structural and safety devices............................................................................... 7
3.1.3 Standards for heating water....................................................................................................... 7
3.1.4 Regulations and standards for permitted fuels .......................................................................... 8
3.2 Installation and approval ....................................................................................................................... 8
3.3 Installation site ...................................................................................................................................... 8
3.4 Chimney connection/chimney system................................................................................................... 9
3.4.1 Connection line to the chimney.................................................................................................. 10
3.4.2 Measuring port ........................................................................................................................... 11
3.4.3 Draught limiter............................................................................................................................ 11
3.5 Domestic hot water ............................................................................................................................... 12
3.6 Pressure maintenance systems ............................................................................................................ 13
3.7 Storage tank.......................................................................................................................................... 14
3.8 Return lift............................................................................................................................................... 14
4 Technical information ................................................................................................................................. 15
4.1 Dimensions ........................................................................................................................................... 15
4.2 Components and connections............................................................................................................... 16
4.3 Technical specifications ........................................................................................................................ 17
5 Installation ................................................................................................................................................... 20
5.1 Transport............................................................................................................................................... 20
5.2 Temporary storage................................................................................................................................ 20
5.3 Positioning............................................................................................................................................. 20
5.3.1 Fitting the ash duct for removing ash from the combustion chamber (optional) ........................ 21
5.4 Positioning at the installation site .......................................................................................................... 22
5.4.1 Moving the boiler in the boiler room........................................................................................... 22
5.4.2 Operating and maintenance areas of the equipment................................................................. 22
5.5 Laying firebricks in the combustion chamber ........................................................................................ 23
5.5.1 Fireclay lining overview.............................................................................................................. 23
5.5.2 General ...................................................................................................................................... 24
5.5.3 Laying firebricks ......................................................................................................................... 25
5.5.4 Laying arch bricks ...................................................................................................................... 26
5.6 Installing the boiler ................................................................................................................................ 27
5.6.1 General information ................................................................................................................... 27
5.6.2 Bolting together the combustion chamber and heat exchanger................................................. 28
5.6.3 Removing the various blanking plugs and fitting the igniter tube for the automatic ignition
(optional). ...................................................................................................................................
28
5.6.4 Fitting the immersion sleeves for the thermal discharge valve and undergrate sensor............. 29
5.6.5 Installing the stoker unit ............................................................................................................. 30
5.6.6 Installing the hydraulic stoker unit.............................................................................................. 30
5.6.7 Installing the air controllers ........................................................................................................ 31
5.6.8 Fitting thermal insulation to the boiler ........................................................................................ 32
5.6.9 Fitting the insulation base frame ................................................................................................ 33
5.6.10 Mount the side panels and safety temperature limiter (STL) ..................................................... 36
5.6.11 Assembling the covers............................................................................................................... 39