Freemotion EPIC LEG EXTENSION GZFI8013.6 User manual

CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Model No. GZFI8013.6
Serial No.
Write the serial number in the
space above for future reference.
Serial Number
Decal (inside
tower)
QUESTIONS?
At FreeMotion Fitness, we are
committed to providing com-
plete customer satisfaction. If
you have questions, see HOW
TO CONTACT CUSTOMER
CARE on the back cover of this
manual.
Visit our website at
www.freemotionfitness.com
OWNER’S
MANUAL

2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
HOW TO CONTACT CUSTOMER CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
TABLE OF CONTENTS
FREEMOTION is a registered trademark of ICON IP, Inc.

3
1. Read all instructions in this manual before
using the strength equipment. Use the
strength equipment only as described in this
manual.
2. Keep the strength equipment indoors, away
from moisture and dust. Do not put the
strength equipment in a garage or covered
patio, or near water.
3. Use the strength equipment only on a level
surface. Cover the floor beneath the strength
equipment to protect the floor.
4. It is the owner’s responsibility to ensure that
there is enough space around the strength
equipment for the intended exercise. Do not
crowd the strength equipment.
5. Anchor the strength equipment to the floor
with the anchor strap where required or
whenever possible to provide maximum sta-
bility.
6. It is the responsibility of the owner to ensure
that all users of the strength equipment are
adequately informed of all precautions, have
read and understood all warning and caution
labels, and are informed of how to use the
strength equipment properly.
7. Keep children under age 12 and pets away
from the strength equipment at all times.
8. The strength equipment is designed to sup-
port a maximum user weight of 350 lbs.
(159 kg).
9. Always wear athletic shoes for foot protec-
tion while exercising.
10. Keep hands and feet away from moving
parts. Do not lean on or rest your hands on
the strength equipment when it is in use.
11. All users of the strength equipment should
be instructed to report any injury or strength
equipment irregularity to facility staff imme-
diately.
12. Make sure that the weight pin is completely
inserted into one of the weight plates.
13. Check the cable, cable connections, and pul-
leys before each use of the strength equip-
ment. Make sure all parts are properly tight-
ened. Replace any worn parts immediately.
14. Make sure that the cable remains on the pul-
leys at all times. If the cable binds while you
are exercising, stop immediately and Make
sure that the cable is on the pulleys and
nothing is interfering with the cable or pul-
leys.
15. If you feel pain or dizziness while exercising,
stop immediately and cool down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. FreeMotion Fitness assumes no responsibility for personal injury
or property damage sustained by or through the use of this product.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the strength equipment.
IMPORTANT PRECAUTIONS

4
The decals shown below have been placed
on the strength equipment in the indicated
locations. If a decal is missing or illegible,
see HOW TO CONTACT CUSTOMER CARE on
the back cover of this manual and order a free
replacement decal. Apply the decal in the
location shown. Note: The decals may not
be shown at actual size.
WARNING DECAL PLACEMENT
Decal 3
Decal 2
Decal 3
Decal 1
Decal 1
GZ7003
Decal 2
GZ7026

5
Assembled Dimensions:
Height: 62 in. (157 cm)
Width: 60 in. (152 cm)
Depth: 52 in. (132 cm)
Counterweight
Cam
Weight
Seat
Base
Backrest
Weight Pin
Pop Pin
Pop Pin
Pop Pin
Shin Pad
Handle
Anchor Strap
Tower
Tower Cap
BEFORE YOU BEGIN
Thank you for selecting the FREEMOTION®EPIC™
LEG EXTENSION strength equipment. The strength
equipment’s stylish ergonomic design and never-before-
seen features improve upon traditional strength training.
The innovative features and quality construction provide
areliable product for your club. And the advanced solu-
tions to isolating individual muscle groups make the
LEG EXTENSION strength equipment a key tool for
members to reach their goals.
For your benefit, read this manual carefully before
using the strength equipment. If you have questions
after reading this manual, see HOW TO CONTACT
CUSTOMER CARE on the back cover of this manual. To
help us assist you, please note the product model
number and serial number before calling. The model
number is GZFI8013.6. The serial number can be found
on a decal attached to the strength equipment (see the
front cover of this manual).
Before reading further, please review the drawing below
and familiarize yourself with the parts that are labeled.

This section explains how to adjust the strength equipment. Make sure all parts are properly tightened each time
the strength equipment is used. Replace any worn parts immediately.
ADJUSTMENT
6
ADJUSTING THE RESISTANCE
To change the amount of resistance for your workout,
insert the weight pin into the desired weight. Make
sure that the weight pin is fully inserted into the
weight stack. Weight
Stack
Weight
Pin
ADJUSTING THE LEG LEVER
To change the position of the pivot leg, hold it with
one hand while pulling the pop pin out of the pivot leg
bracket. Move the pivot leg to the desired position,
and reengage the pop pin into the pivot leg bracket.
Tochange the position of the pivot arm, hold it with
one hand while pulling the pop pin out of the selector
bracket. Move the pivot arm to the desired position,
and reengage the pop pin into the selector bracket.
Pop
Pin
Pivot
Arm
Pivot
Leg
Pop Pin
Backrest
Backrest
Adjustment Tube
WARNING: Always make sure
that the pop pins are fully engaged in the
brackets before using the leg lever.
ADJUSTING THE BACKREST
To move the backrest, hold it with one hand while
pulling the pop pin out of the backrest adjustment tube.
Move the backrest to the desired position, and reen-
gage the pop pin into the backrest adjustment tube.
Pivot Leg
Bracket
Pop
Pin
Selector
Bracket

7
MAINTENANCE AND TROUBLESHOOTING
For optimal performance of the strength equipment and to reduce the chances of injury to users, you must per-
form preventive maintenance on a regular basis. Instruct all personnel to perform the procedures described in
this section. Personnel must also record and report any accident. To maintain the strength equipment’s warran-
ty, use only FREEMOTION EPIC parts for repair or replacement. If there are any questions or concerns, see
HOW TO CONTACT CUSTOMER CARE on the back cover of this manual.
DAILY MAINTENANCE
Upholstery and Frame—General Cleaning
1. Clean the strength equipment using a soft cloth
dampened with a light solution of mild soap and
warm water. If necessary, use a soft bristle brush
with the cleaning solution.
2. Rinse the area thoroughly using a soft cloth damp-
ened with clean water and dry thoroughly.
Upholstery—Difficult Stains
1. Spray the stain with a non-abrasive household
cleaner such as FORMULA 409®cleaner,SIMPLE
GREEN®,or a similar product. Rub the stained
area gently and let the cleaning solution sit for a
few minutes.
2. Rinse the area thoroughly using a soft cloth damp-
ened with clean water and dry thoroughly.
3. Repeat these steps if necessary using a soft bristle
brush.
Optional Method for Difficult Stains
1. Rub the stained area gently using a soft cloth
dampened with rubbing alcohol.
2. Rinse the area thoroughly using a soft cloth damp-
ened with clean water and dry thoroughly.
CAUTION: When using any cleaning product, try it
first in an unnoticeable place to ensure that there is no
damage to the material. Follow the directions and the
safety precautions of the manufacturer of each clean-
ing product used. FreeMotion Fitness and its vendors
cannot be held liable for damage or injuries resulting
from the use or misuse of cleaning products.
Important: Do not use abrasive cleaners, which may
scratch the strength equipment. Strong cleaners and
abrasives will damage decals; use caution around
decals. Do not use solvents such as lacquer thinner,
kerosene, gasoline, or similar liquids.
WEEKLY MAINTENANCE
Hardware
Check all nuts and bolts and tighten them as required.
Important: All FREEMOTION EPIC cushions have
dense plywood supports with tee-nuts that are used to
bolt the cushions to the strength equipment. Because
the tee-nuts are held by the plywood, they will not
withstand the torque that standard nuts and bolts will.
When tightening the bolts securing a cushion, turn
them only until they are snug and the cushion does
not move or feel loose. Overtightening may strip the
tee-nuts from the plywood and make it impossible to
remove the cushion in the future.
Cables
1. Check each cable for proper tension (see CABLE
ADJUSTMENT on page 8).
2. Check the entire length of each cable by slowly
performing one repetition on the strength equip-
ment; inspect the cable that is exposed on the
exterior of the strength equipment and the cable
inside the tower.Run your fingers along the cable,
paying close attention at the bends and attachment
points. Watch for the following conditions, which
may indicate a worn cable in need of replacement:
A. atorn or split cable sheath that exposes the
cable
B. a kinked or severely bent cable
C. a curled or twisted sheath
D. a stretched cable sheath, showing a thinning
cross-section
A
B
D
C

8
Cable Guards
Check the cable guards to ensure that they are not
rubbing against the cables and that they are holding
the cables in the grooves of the pulleys. If a cable
guard is not correctly aligned, loosen the bolt slightly,
readjust the cable guard as necessary, and retighten
the bolt.
MONTHLY MAINTENANCE
Grips
Check the grips and replace them if needed.
GUIDE ROD LUBRICATION
Clean and lubricate the full length of each guide rod
by wiping it with a soft cloth containing a lightweight
motor oil, 10W-40 or 10W-30 weight. Apply only a
light coating over the entire length of the guide rod.
Do not use TEFLON®or silicone-based lubricants.
CABLE ADJUSTMENT
For the strength equipment to function correctly,the
cables must be tensioned correctly. To check the ten-
sion of the cables, insert the weight pin into the top
weight plate. Next, slowly raise and lower the top
weight by performing one repetition. The top weight
should come to rest just on top of the second weight
when the repetition is completed.
If there is too much tension on the cables, the top
weight will not rest on the second weight, and it may
be difficult to insert the weight pin into the weight
plates. If there is not enough tension on the cables,
the top weight will not be lifted immediately when the
repetition is begun. Ideally, the cable should not move
more than 1/2 in. (1.5 cm) from the resting position
before the top weight is lifted.
If there is too much tension or not enough tension on
acable, adjust the cable as described in the following
steps.
Tower Pulley Adjustment
Tools required: 5/16" hex key, 9/16" open end wrench
1. Lift the top weight off the
weight stack and insert the
weight pin into the second
weight and the sixth hole
from the top of the weight
rod.
2. Loosen the locknut attach-
ing the pulley to the bracket
in the top of the tower.
3. Move the pulley to the appropriate location in the
bracket. If more slack is needed in the cable,
move the pulley down. If less slack is needed in
the cable, move the pulley up.
4. Make sure that the cable guard is properly orient-
ed (see CABLE GUARDS at the left) and retight-
en the locknut attaching the pulley to the bracket.
5. Lift the top weight and remove the weight pin.
Lower the top weight onto the second weight.
6. Readjust as necessary.
7. Slowly perform a repetition using a light load and
have someone make sure that the cable is not
derailed from a pulley or rubbing on a cable
guard.
Correct Alignment
Incorrect Alignment
Rubbing Rubbing
Out of
Alignment
Guards Guards
Cable
Cable
Pulley
Locknut

9
Top Weight Adjustment
Tools required: 5/32” hex key
1. If the cable needs to be shortened 3/4 in. (2 cm)
ormore, follow the instructions in steps 1 and 2
on page 8; then, go to step 2 below.
2. Lift the coupler cover from the top weight coupler.
Loosen but do not remove the two set screws in
each side of the weight coupler.
3. Pull the cable out of the top weight coupler.
Determine the amount that the cable needs to be
shortened, and cut that much off the end of the
cable. The cable must be long enough to be
held by the set screws without lifting the top
weight.
4. Cut the cable to the desired length and strip 1 in.
(2.5 cm) of the vinyl sheath from the cut end of
the cable.
5. Insert the cable into the top weight coupler until all
four set screws can be tightened against the
cable. Tighten each set screw alternately 1/4 turn,
until all are set to 85 inch/pounds (9.6 Newton-
meters)
6. Lower the coupler cover over the top weight cou-
pler.
7. Slowly perform a repetition using a light load and
have someone make sure that the cable is not
derailed from a pulley or rubbing on a cable
guard.
Set Screws
Cable
Top Weight
Coupler
Coupler Cover

10
WEIGHT STACK SERVICING
Servicing the weight stack involves replacing the two
guide bushings and weight insert in the top weight. To
order these parts, see HOW TO CONTACT CUS-
TOMER CARE on the back cover of this manual.
1.Remove the wingnuts under the tower cap and
remove the tower cap from the tower.
2. Remove the guide rod nuts and washers from the
top of each guide rod.
3. Lift the coupler cover and loosen the four set
screws—this will release the cable.
4. Lift the guide rods out of the top of the tower.
5. Remove the rod nut, rod star washer, and rod
washer from the top of the weight rod. Lift and
rotate the top weight, and remove it through the
front opening of the tower.
6. Use a punch to drive the two existing guide bush-
ings and the weight insert out of the top weight.
7. Hold one of the new guide bushings square to the
face of one of the holes in the top weight, place a
protective piece of wood on top of the guide bush-
ing, and lightly tap the guide bushing until it is flush
with the surface. Insert the other guide bushing
and the weight insert in the same way.
8. Replace the top weight. Next, tighten the rod nut,
rod star washer, and rod washer onto the weight
rod.
9. Reattach the cable to the top weight coupler.
Retighten the four set screws into the threaded
holes. Tighten the set screws equally until they
contact the cable. Then, tighten each screw alter-
nately 1/4 turn, until all are set to 85 inch/pounds
(9.6 Newton-meters).
10. Clean and lubricate the guide rods by wiping them
with a soft cloth containing a lightweight motor oil,
10W-40 or 10W-30 weight. Apply only a light coating
over the entire length. Do not use TEFLON®or sili-
cone-based lubricants.
11. Reinsert the guide rods through the top of the tower
and into the weight stack. Note: If the weight stack
has shifted, use a short bar to realign the holes in
the weight plates. Hold the weight plates while
inserting the guide rods.
12. Reattach the guide rods to the top of the frame with
the two guide rod nuts and washers.
13. Insert the weight pin into the top weight. Slowly per-
form a repetition, lifting the top weight as far as
possible. Then, slowly lower the top weight. If the
top weight sticks, loosen one of the guide rod nuts.
Slowly perform another repetition. Retighten the
guide rod nut. Check the full travel again and read-
just the guide rod nuts as necessary.
14. Slowly perform a repetition using a light load and
have someone make sure that the cable is not
derailed from a pulley or rubbing on a cable
guard.
15. Replace the tower cap and retighten the wingnuts
onto the bolts.
Weight
Insert
Guide
Bushing
Guide
Bushing
Top Weight
Top Weight
Coupler
WARNING: Do not force the
guide rods into the weights; doing so will
damage the bushings and weight inserts.

11
CABLE DIAGRAM
The cable diagram shows the proper route of the
cable. Use the diagram to make sure that the cable
and the cable guards have been assembled correctly.
If the cable has not been correctly routed, the
strength equipment will not function properly and
damage may occur. The numbers show the correct
route of the cable. Make sure that the cable guards
do not touch or bind the cable.
1
2
3
4
5
Tighten each screw
alternately 1/4 turn,
until all are set to 85
inch/pounds (9.6
Newton-meters).

12
NOTES

13
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
Key No. Qty. Description Key No. Qty. Description
11 Base
21 Tower
3 2 Weight Guide
4 1 Pivot Arm
5 1 Cam
6 1 Counterweight
7 1 Selector Bracket
8 1 Pad Tube
9 1 Right Handle
10 1 Left Handle
11 1 Pivot Arm Axle
12 1 Backrest Adjustment Tube
13 1 Backrest Frame
14 1 Backrest
15 1 Seat
16 1 Weight Rod
17 2 Small Weight Bumper
18 11 20-pound Weight
19 5 10-pound Weight
20 1 Top Weight
21 33 Weight Insert
22 2 Guide Bushing
23 2 Pulley
24 1 “V”-pulley
25 2 Cable Trap
26 2 Small Pulley Bushing
27 1 Access Panel
28 1 Cable
29 6 1" Bearing
30 4 Pivot Stop
31 2 Spacer
32 1 Pivot Leg
33 3 Pop Pin
34 2 Handgrip
35 2 Base Foot
36 2 Large Bumper
37 10 3/8" Nylon Locknut
38 33/8" x 2" Bolt
39 1Seat Back Bushing
40 1 Small Tube Bushing
41 1 Backrest Handgrip
42 1Large Tube Bushing
43 2 3/8" x 1" Non-patch Bolt
44 4 Snap Ring
45 43/8" x 4 1/2" Bolt
46 1 3/8" x 2 1/2" Bolt
47 3 3/8" x 2 1/4" Non-patch Bolt
48 1Backrest Cover
49 2 1/2" x 1 1/4" Bolt
50 1 Weight Pin
51 3 3/8" x 5/8" Button Bolt
52 2 Large Pulley Bushing
53 4 Bumper
54 1 Round Outer Cap
55 1 Access Panel Gasket
56 2 Shin Pad
57 5 1" Nylon Washer
58 6 1/4" x 3/4" Screw
59 2 “V”-pulley Bearing
60 1 Long Panel
61 1 Short Panel
62 1 Short Plate Frame
63 1 Cover
64 1 Tower Cap
65 2 Wingnut
66 2 1/4" x 1" Button Bolt
67 4 Tower Foot
68 12 3/8" x 1/2" Button Screw
69 4 Set Screw
70 2 Trim
71 1 Rod Nut
72 1 Star Washer
73 1 Rod Washer
74 12 Small Set Screw
75 1 Pivot Leg Bracket
76 6 5/16" x 5/8" Button Screw
77 4 3/8" Serrated Washer
78 6 1/4" Cage Nut
79 1 3/8" x 3/4" Yellow Bolt
80 1 Coupler Cover
81 1 Long Plate Frame
82 2 Handgrip Cap
83 1 Anchor Strap
84 2 3/8" x 1" Bolt
85 2 3/4” Washer
86 21/2" Hole Cap
87 4Guide Rod Washer
88 4 Rivet
89 4 Guide Rod Nut
90 2Handgrip Collar
91 1 Pivot Leg Cap
92 1 Pivot Leg Axle
93 1Yellow Handgrip Cap
94 1 Yellow Handgrip Collar
95 1 Seat Cover
#-Owner’s Manual
PART LIST—Model No. GZFI8013.6 R1106A
If replacement parts are needed, or if parts are missing or damaged, see HOW TO CONTACT CUSTOMER
CARE on the back cover of this manual.

14
EXPLODED DRAWING—Model No. GZFI8013.6 R1106A
63
64
23
25 37
38
2
25
37
38
60
61
65
66
67
67
70
81
62
3
68
23
68
7
73
3
27
55
58
58
78
78
17
18
21
19
16
69
22
22
21
20
71
72
28
50
85
31
80
8
77
77
69
89
87
88
88
89
89
89
87

EXPLODED DRAWING—Model No. GZFI8013.6 R1106A
1
10
15
24
46
37
37
47
47
47
13
14
43
43
30
54
56
56
9
45
45
8
11
49
49
35
12
40
41
37
42
44
52
52
59
59
68
68
84
33
36
36
37
38
79
39
30
26
26
30
76
6
75
77
77
86
86
30
7
76
29
44
51
5
29
53
76
53
33
37
4
6
45
29
29
29
29 33
34
82
74
90
34
82
74
90
74
74
93
94
74
74
32
44
57
44
57
53
91
57
57
57
48
95
92
83
7
28
8
15

Part No. GZ7408 R1106A Printed in USA © 2006 ICON IP, Inc.
HOW TO CONTACT CUSTOMER CARE
If you have questions after reading this manual, or if you require assistance, please contact Customer Care at
the address and phone number listed below. Please be prepared to give the following information:
• the MODEL NUMBER of the product (GZFI8013.6)
• the NAME of the product (FREEMOTION EPIC LEG EXTENSION strength equipment)
• the SERIAL NUMBER of the product (see the front cover of this manual)
When ordering replacement parts, please also give the KEY NUMBER and DESCRIPTION of the part(s) (see
the PART LIST and the EXPLODED DRAWING on pages 13, 14, and 15).
Customer Care: 1-800-201-2109, Monday–Friday, 8 a.m.–5 p.m. Mountain Time
FreeMotion Fitness, Inc. • 1096 Elkton Dr., Suite 600 • Colorado Springs, CO 80907