FREERIDER FR-D04 Installation instructions

ATTENTION
Read all parts in this
manual before operating
your scooter
USER'S INSTRUCTION
MANUAL
FR-D04
(510DXs2b)

SAFETY GUIDELINES
WARNING! An authorised dealer or certied technician must perform the initial
setup of this scooter and must perform all of the procedures in this manual.
The symbols below are used throughout this user's instruction manual and on the
scooter to identify warnings and important information. It is very important for you to
read them and understand them completely before using the scooter.
Please ll out the following information for quick reference:
NOTE: This user's instruction manual is compiled from the latest specications and
product information available at the time of publication. We reserve the right to make
changes as they become necessary. Any changes to our products may cause slight
variations between the illustrations and explanations in this manual and the product
you have purchased. The latest/current version of this manual is available on our
website.
Freerider dealer:_________________________________________________
Address:_______________________________________________________
Phone Number:_________________________________________________
Purchase Date:__________________ Serial Number:__________________
WARNING! Indicates a potentially hazardous condition/situation. Failure to
follow designated procedures can cause either personal injury, component
damage, or malfunction. On the product, this icon is represented as a red
triangle with red exclamation mark.
！
CAUTION! Indicates situations where extra caution should be taken. These
actions should not be performed at any time or in any circumstances.
These actions can cause personal injury and/or equipment damage. On the
product, this icon is represented as a triangle with red border.

Please read and follow all instructions in this User's Instruction Manual before
attempting to operate your scooter for the rst time. If there is anything in this manual
that you do not understand, or if you require additional assistance for setting it up,
contact your nearest Freerider authorised dealer.
Using your product safely depends upon your diligence in following the warnings,
cautions and instructions in this manual.
A full technical specication can be found at the rear of this manual.
Using your scooter safely also depends upon your good judgment and common
sense, as well as that of your dealer, caregiver or health professional.
CONTENTS
Introduction .....................................................................................................3
Purpose of your scooter ..................................................................................4
Rules for safe use ...........................................................................................5
Getting to know your scooter ...........................................................................8
Comfort Adjustments .......................................................................................9
Operating your scooter ..................................................................................13
Freewheeling your scooter .............................................................................18
Safety instructions & warning ........................................................................19
Safety warning & instruction labels ...............................................................21
Learning to get about ....................................................................................22
Care & Maintenance .....................................................................................24
Batteries & battery charging ..........................................................................26
Basic fault nding ..........................................................................................27
Technical specication ..................................................................................30
Classication .................................................................................................33
Optional accessories .....................................................................................34
Guarantee terms ...........................................................................................35
Service history ..............................................................................................36
FOREWORD

INTRODUCTION
Congratulations on purchase of your scooter.
Please read this User Instruction Manual carefully before you attempt to operate
scooter. Your User's Instruction Manual will assist you in order to most from your
scooter.
The scooter provides transportation for a disabled person. It can be used in a variety
of indoor and outdoor settings.
This manual contains important information regarding the safe operation and
maintenance of your scooter. Before beginning to use your scooter, make sure you
completely read and understand all instructions thoroughly. If you have any queries
concerning operation or maintenance, consult your authorised Freerider dealer.
Please keep in mind that the operator of the scooter is responsible for hazards
occurring to other people or their property.
Your scooter has numerous features not found on other power scooters. With proper
care and maintenance, you will enjoy many years of dependable service. Your
scooter needs to receive maintenance at regular intervals and should be inspected
frequently for proper mechanical operation. Methods of detecting improper operation
and making minor adjustments are included in manual.
Follow all recommendations to obtain trouble free, safe and enjoyable operation of
your scooter.
Please remember that when it comes to service and repairs, your authorised dealer
knows your scooter best.
3

PURPOSE OF YOUR SCOOTER
Your scooter provides transportation for s disabled person. It can be used in a variety
of indoor and outdoor settings.
The intended user should possess some degree of ability with the use of arms and
hands, reasonable balance and good eyesight, and a degree of spatial awareness.
The user should have received training in the use of the scooter, preferably in their
normal environment.
Your scooter should not be used in heavy rain, snow, ice, on loose slippery surfaces
and slopes or on wet grass etc., which could become a danger to the rider, or other
road users.
Do not drive your scooter if you are under the influence of alcohol, drugs or
medication that may affect your ability. If you are in doubt, consult your doctor.
FR510DXs2b
4

5
RULES FOR SAFE USE
These symbols below are used in this User's Instruction manual to identify warnings
and cautions. It is very important for you to read and understand them before
operating your scooter.
Your scooter is a powerful machine. Please read all of the instructions in this manual
before operating your scooter. Follow notes carefully to ensure safety at all times.
Always make certain your machine is fully charged and in full working order before
starting your journey.
Weight Limitations: Your scooter is rated for a maximum weight capacity of
25st/160kgs.
1. Do not ride your scooter without reading this instruction manual. Also read all of
the safety instructions and warnings at the start of this manual.
2. Only drive your scooter if your health condition will allow you to be safe.
3. Do not exceed the maximum safe gradient outlined for your vehicle.
4. Do not carry passengers or exceed the maximum carrying weight.
5. Do not reverse your scooter onto uneven inclines or surfaces. Be cautious when
traversing slopes.
6. Do not drive your scooter in a conned space unless the speed adjustment dial
is set low.
7. Do not turn suddenly at full speed, especially on uneven or sloping ground.
8. Do not drive your scooter where you cannot safely or legally walk.
9. Do not drive your scooter unless the seat is locked into the driving position.
10. Do not drive your scooter over deep soft terrain (e.g. soft earth, deep grass,
loose gravel, snow).
11.Do not drive when under the influence of alcohol or certain drugs which may
impair your safety.
！
Warning: Failure to note the warnings in this user's manual may result
in personal injury.

6
12.Do not climb or descend curbs that exceed the maximum dimension detailed
under technical specication of this manual. Do not turn when negotiating curbs.
13.Always approach obstacles at low speed.
14.Always approach obstacles straight.
15.Always keep your feet on the vehicle when driving.
16.Always proceed carefully while riding, especially as you approach the downgrade
of a ramp.
17.Always reduce speed when descending inclines.
18.Always avoid uneven surfaces.
19.Always consult your doctor or a therapist if in doubt about your ability to
operate a scooter.
20.Transport - Do not sit on your scooter while it is in a moving vehicle. Always
strap down your scooter.
21.The batteries fitted to your scooter are maintenance free and do not require
topping up with distilled water.
22.Do not drive your scooter through water or clean with a high pressure hose.
23.Do not drive your scooter through sea sand or sea water, this is very corrosive.
Always wash salt splashing from the metal parts of your scooter with hot soapy water
as soon as possible.
24.Do not drive on motorways, highways (i.e. those with a speed limit of over
50mph), cycle lanes or in bus lanes.
25. Always switch your lights on at night or in poor visibility. Wear reective clothing.
Please remember you are a motorised pedestrian and must observe all rules
and regulations of other pedestrians wherever possible. Your scooter has been
designed for use on most roads; drive with due care and attention. Read the "Safety
instructions and warnings" section of this manual.

ELECTROMAGNETIC AND RADIO FREQUENCY INTERFERENCE (EMI/RFI)
Electromagnetic and Radio Frequency Interference can come from sources such as
cellular phones, mobile two-way radios, radio stations, TV stations, amateur radio
(HAM) transmitters, wireless computer links, microwave signals, paging transmitters,
and medium-range mobile transceivers used by emergency vehicles.
In some cases, these waves can cause unintended movement or damage to the
control system.
Every electrically-powered mobility scooter has an immunity (or resistance) to EMI.
The higher the immunity level, the greater the protection against EMI. This product
has been tested and has passed at an immunity level of 20 V/M.
Please have a safe journey!
！
！
！
Warning: Be aware that cell phones, two-way radios, laptops, and other
types of radio transmitters may cause unintended movement of your
electrically-powered mobility scooter due to EMI.
Exercise caution when using any of these items while operating your
mobility vehicle and avoid coming into close proximity of radio and TV
stations.
Warning: The addition of accessories or components to the electrically-
powered mobility scooter can increase the susceptibility of the vehicle
to EMI.
Warning: The electrically-powered mobility scooter itself can disturb
the performance of other electrical devices located nearby, such as
alarm systems.
7

GETTING TO KNOW YOUR SCOOTER
FR510DXs2b
1. Steering handlebars
8. Front and Rear bumper
10. Floor mat
2. Wing mirror
3. Console
4. Charging socket
5. Basket
6. Front light
7. Direction indicator lights
9. Amber side reflectors
11. Pneumatic wheels with black tyres
12. Rear lights and indicators
13. Adjustable angle seat with backrest
12
2
4
10
11
1
3
6
5
13
7
9
8
8
Your scooter is delivered fully assembled, fitting the two batteries and the seat
assemblies together with some minor adjustments are detailed on the following
pages, under "Operating your Scooter". A full technical specification for your
scooter can be found at the rear of this manual.
A great deal of thought has gone into the design of your four wheeled scooter which
will allow you to negotiate obstacles found in conned shopping areas. Also, the four
wheels will give you added stability on uneven surface. A contoured seat giving you
day-long comfort. A fully proportional speed-controller with a speed restriction facility
allows you a smooth, safe jerk-free ride.
Caution:
Do not switch "off" the on/off power key when you are moving; this will
automatically apply the motor parking brake suddenly and could place
you in a dangerous situation. Your scooter is fitted with anti-tipping
wheels.
Do not remove these anti-tipping wheels; they are an important part of
the scooter design provided specically for your safety.

Before setting out on your scooter, you need to make sure that your seat is in the
correct driving position. The seat has three basic adjustments to assist your comfort.
1. Mirror Assembly:
2. Seat Lock Lever:
This allows the seat to swivel through 360 degrees: Pull up fully to release the seat
allowing rotation. Release lever to lock the seat into the desired position.
Removing seat from scooter:
The seat mounting post is designed with a special safety lifting point, this will prevent
the seat from inadvertently coming off. It can only be removed by turning the 90
degrees from the forward driving position.
Caution: The seat locking lever must be locked in place and be lifted
up fully when rotating the seat, failure to observe this may result in
unnecessary wear of the seat post.
9
COMFORT ADJUSTMENTS

3. Armrest Width Adjustment:
On each side at the rear of the seat you
will find a large black knob. By simply
loosening this knob you are able to slide
the armrests in or out to whatever width
you desire. Re-tighten the knobs fully.
4. Armrest Angle Adjustment:
The armrest angle can be adjusted individually to suit your
needs. To make adjustments to the armrest angle you
will need two 13mm wrenches (not provided). Lift the arm
upwards, you will note the adjusting bolt. First loosen the
locking nut, rotate the bolt in or out until the required angle
is found, lower the arm and check the angle for comfort; re-
adjust as necessary. Finally tighten the locking nut.
(1)Remove your seat from the scooter by lifting
the seat.
(2)With the aid of a 16mm wrench (not supplied)
loosen the 10mm seat clamp fixing bolt from
side of seat post. Remove the 10mm fixing
bolt and reposition the bolt into one of the four
preferred location holes of the seat mounting
tube.
(3)Re-tighten the 10mm xing screw.
(4)Ret the seat onto your scooter.
5. Seat Height Adjustment:
You may need to alter the seat height setting at a later date, please follow these
instructions.
Warning: Do not drive your
scooter with the arms removed
or in the raised position.
！
10

6. Seat Slide:
Located on the right front side of the seat. The
lever allows you to adjust your seat forwards
and backwards when sitting on the seat. Simply
pull up the lever and move in the desired
position backward by pushing or forward by
hitching. As soon as the lever is released, the
seat will lock into the new position.
Caution: Check the
seat has fully locked by
hitching backwards and
forwards.
7. Handlebar Adjustment:
The handlebar of your scooter is designed to
allow you to position it in a comfortable driving
position. It can be locked into numerous
positions or unlocked to move freely for
transportation. The handlebar lock is operated
by a black lever positioned on the right hand
side of the handlebar.
To release the handlebar from a locked
position pull the black lever upwards, the
handlebar will now move freely, but under mild
tension.
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8. Backrest Height Adjustment:
The upper cushion of your backrest
can be adjustment for height, giving
you more back support if you are
tall, by operating the small latch
at the base of the left hand round
support bar. Lift the cushion up or
push down for the most comfortable
position. The headrest will also lift
out for convenience.
9. Lap Safety Belt:
Your scooter seat is fitted with a
safety belt to prevent you from
slipping forwards under braking
conditions or when going down a
slope or over obstacles, always use
it-even for short journeys.
The lap belt can be adjusted on
one side to t comfortably around
your waist. To fit simply connect
the two buckles together until a distinct "click" is heard. To remove simply
press' the red buckle and the two belts will separate.
Caution: Care should be taken when the belt is not in use, it should
be connected together and placed in the center of the seat cushion.
Failure to observe this notice could lead to the two buckles falling
onto and damaging the bodywork, catching a person or foreign body.
12

On-Off
Power
Switch
Hazard
Warning
Hi/Low
Speed
Switch
4
Horn Direction
Indicator
Light Switch
91
2
Front/Rear
Light Switch
Speed
Adjustment
Dial
1
Direction
Warning
Light
Direction
Warning
Light
53
6
7
8
Status
Warning
Indicator
Battery
Condition
Indicator
2
Low-Speed
Warning
Light
101
1.Control Features:
Your controls are located on the handlebar console:
(1) Front/Rear Light Switch:
This rocker type switch controls the function of the front and rear lights. Simply push
down on the left side for 'on' and the right side for "off".
(2) Direction Warning Light:
This green light will illuminate when the direction indicator switch is activated to the
right for a right turn and to the left for a left turn. The light will also ash at a higher
rate than normal to indicate a bulb failure in one of the front or rear direction lights.
13
OPERATING YOUR SCOOTER

(3) Battery Condition Indicator:
Located at the top left of your console. When your scooter is switched on, the
needles on the gauge will move across the scale from the left ‘red’ sector towards
the "green" sector, indicating the state of charge in your batteries. As the power is
used up in your batteries the needle will move towards the red sector indicating
the state of charge at that precise time. When the needle is fully over to the right
(green sector), the batteries are fully charged. When the needle falls towards the
red sector your batteries are losing power, but you will still have power to spare.
When the needle falls into the red sector your batteries are low in power and need
to be re-charged, although you will still have approximately 30 minutes normal at
pavement driving reserve. It is not recommended to use this power regularly as
it will shorten battery life. It is wise to re-charge your batteries when the needle
enters the red zone (see Batteries and Battery Charging section of this manual).
Note: When driving up steep slopes or similar obstacles your scooter's motor will
be working hard, the battery gauge may move towards the red sector, it will recover
towards the green sector once the load on your motor is reduced, this does not
indicate low batteries.
(4) Status Warning Indicator:
Status warning indicator Light: When you turn your scooter on, the green light on
your console will illuminate at a constant rate. The status light is connected to a
very sophisticated diagnostic system which can identify faults which could occur on
the main speed control system or some other part of your scooter’s electronic drive
system. For instance if your batteries run low in power, the status light will flash
slowly at one flash a second; this indicates your batteries need recharging. If you
notice the status light ashing at two ashes per second, you are being notied that
the battery voltage is too low and you must stop using your scooter at the earliest
opportunity. Your status light has nine similar ashing diagnostic signals, reference to
these diagnostic codes is found under ‘Fault Finding’ at the rear of this manual.
(5) On-Off Power Switch:
Located on the right side of your control console. Insert the key and turn clockwise.
This controls the power to your speed control system. You will note that after half a
second the battery condition gauge will illuminate with a solid light. Your scooter is
now ready to drive. To switch off your scooter turn the key anti-clockwise. Remove
the key when your vehicle is left unattended.
You should only switch "off" when in motion in the case of an emergency. Continual
use in this mode may cause undue stress to the drive system and damage the main
electronic speed control unit. Be extremely cautious on slopes. Sit upright in your
seat or your machine could become less stable.
14
Caution: Do not switch to "off" when your scooter is moving. Failure
to observe this warning will result in the motor brake being applied
suddenly and placing you in a dangerous situation.

(7) Horn Button:
(Yellow) Positioned in the bottom centre of your console, press to sound a warning to
other road users.
(8) Speed Adjustment Dial:
This allows you to pre-select you desired top speed. The dial is proportional to speed
and can be set anywhere between 'min' and "max" increments.
Turn the dial knob anti-clockwise to minimum for a very gentle operation, and
clockwise towards maximum to increase your speed.
(9) Hazard Warning:
Positioned to the bottom left of your console, when pressed this red triangular button
activates all of the amber ashing direction lights to warn other road users that you
are stationary or in distress. This function should only be used in emergencies. You
will note that both green direction lights at the top of your console are ashing to warn
you the hazard system is in operation. To cancel the hazard warning simply press and
release the red triangular button.
NOTE: When attempting to climb obstacles, you will need to set the speed dial to a
high setting. Remember the higher position you set your speed dial to, the faster your
scooter will travel.
Sleep Time: When you rest your scooter with the electronics switched "on" you are
using valuable battery power. Your scooter will automatically go into a sleep mode to
preserve battery energy after approximately 15 minutes. To start your scooter again
simply switch the key to 'off' and back to "on" again, your scooter is now ready to go.
(6) Direction Indicator Light Switch:
Located at the bottom right of your console, the direction indicator lights for right and
left manoeuvers are controlled by this switch. When making a turning manoeuvre
on the road the appropriate switch direction should be made. Simply, when turning
right "ick" the switch to the right, you will note a warning "beeper" is audible and
the appropriate direction warning light will flash. To cancel the direction indicator
return the switch to the centre position. The left direction indicators are activated by
"icking" the switch to the left.
15
Caution: Please note the direction indicators are not self-cancelling.
Warning: Please be aware to test the function of your direction lights
before each journey. Failure to observe this warning could put you and
other road users into a dangerous situation. If in the event a direction
indicator bulb fails, you will note the direction warning light on your
console ashing quicker than normal, in this situation the appropriate
bulb should be substituted.
！

2.Forward-Reverse speed and braking lever
Located under the handlebar grips.
Your speed and braking in forward
and reverse motion is controlled
here. The right lever moves your
scooter in a forwards direction and
also controls the rate of speed by
the proportional amount of pressure
applied. The left lever moves the
scooter in a reverse direction and
controls the rate of speed by the
pressure applied.
FIG 12
The lever when released will automatically return itself to the neutral braking
position, and you will slow down and gently stop. The rate at which you brake is also
proportional to the movement of the control lever, the quicker you return it to the
centre position the harder you will brake. Your distributor can modify your scooter if
you require so that the left hand lever will give you forward speed direction and the
right hand lever will give you reverse speed direction.
Warning: Do not attempt to operate the right and left lever simultaneously,
failure to observe this warning may distort the lever system and could put you
at risk. It should also be noted that reverse speed is set at half of full speed,
this is a safety precaution, always make certain the Hi/Lo speed switch and
the "min and max" speed selection dial are set high enough to give you
adequate power for your reverse manoeuvre.
！
16
(10) 4m.p.h. Low Speed Warning Light:
This red light will illuminate when the Hi/Low speed switch is engaged in the slow
speed position, see also point No.11 below - Hi/Low speed switch.
(11) Hi/Low speed Switch:
Located on the left side of your console this switch controls the maximum high
(Hi) and low (Lo) speed range for your scooter. When riding on the pavement or
in shopping areas the low 4 mph speed range must be engaged, this is a legal
requirement and must be adhered to at all times. When the low speed range is
chosen a "red" warning light will illuminate. The Hi/Lo speed range switch can be
operated while the Scooter is in motion.
Please note the Hi/Lo speed switch works in conjunction with the speed adjustment
dial and the forward/reverse speed lever; the speed dial must be set to it's highest
setting for maximum speed in both Hi and Low speed settings.
Caution: The speed adjustment dial (1) works in conjunction with the
Hi/Lo speed switch (2), if both are set to their lowest settings there may
not be sufcient power delivered to the motor to drive your scooter, in
this case turn the speed dial up to a higher setting.

Warning: If you are not an accomplished outdoors powered vehicle driver,
we strongly recommend that you seek advice from your local "road safety
officer" who may be able to advise you of any training schemes that are
available in your locality, your local Freerider dealer may also help you in
nding training in road craft skills.
！
We strongly recommend that you rst practice in an open, safe area, free from trafc,
preferably with a companion who can assist you. Please remember as a road user
you are required by law to drive your scooter with due care and regard to other road
users and pedestrians. Although you do not by law require a driving license, M.O.T.
test or insurance, we strongly recommend that you insure yourself and your scooter
against any risk that could occur, your Freerider Dealer will advise you of insurance
companies who specialise in this field or you could seek advice from your own
insurance company.
Warning: Do not attempt to drive your scooter until you have read and
understood all of the details in this user's instruction manual, failure to
observe this manual may place you in a dangerous situation.
！
3.Manual Emergency Brake
Located on the left side of the
steering handlebars. The lever when
pulled towards you operates two front
drum brakes. This manual braking
system works independently of the
main electronic braking system and
must only be used in an emergency
situation. For instance, if the drive
transmission becomes disconnected
for reasons of convenience to push
you scooter. FIG 13
To operate the manual brake simply squeeze the lever towards the handlebars, the
harder you squeeze the more pressure will be applied to the brakes.
Warning: Remember the manual brake is connected to the front wheels only,
when applied at high speed brace the handlebars to prevent your steering
from wandering.
！
The brake lever for convenience can be locked in the "brake applied" position. To
permanently lock the lever on, simply apply the brake and flick down the "locking
latch" which is situated at the pivot end of the manual brake lever. To release the
lever simply squeeze the "manual brake lever" and the locking latch will automatically
release.
Warning: Do not drive your scooter with the manual brake applied. Failure
to observe this warning will overload your scooter's drive motor and drain
your batteries of power, this action could result in permanent damage to the
motor, batteries and brake components.
！
17

FREEWHEELING YOUR SCOOTER
If for reasons of convenience, or you require to push your scooter for a short
distance, the drive system can be put into "freewheel mode". This will allow your
scooter to roll freely.
Freewheel Procedure:
The freewheel device is a red lever located at the rear right hand side of your scooter.
To freewheel your scooter rst switch off the power switch located on the scooter’s
control console. Pull up the disengage lever until a distinct click is felt. You can now
push your scooter with ease.
Note: in this mode with the power switch in the off position, the braking safety system
is automatically activated when the scooter is pushed quicker than walking speed,
this is an automatic "run away" safety checking system, it also reduces the risk of
casual theft.
Disengage
Engage
Warning: When your scooter is in freewheel mode, the braking system
is disengaged.
(1)
(2)
(3)
(4)
！
18
Disengage the drive motors only on a level surface.
Ensure the key is removed from the key switch.
Stand to the side of the scooter to engage or disengage freewheel
mode. Never sit on a scooter to do this.
After you have nished pushing your scooter, always return it to the
drive mode to lock the brakes.

ELECTROMAGNETIC AND RADIO FREQUENCY INTERFENCE (EMI/RFI)
Electromagnetic and radio Frequency Interference can come from mobile phone,
radio transmitters etc. In some cases, these waves can cause damage to control
system. Your scooter has an immunity to EMI, the higher the immunity level, the
greater the protection against EMI. Your scooter has been tested and passed at the
immunity level of 20 V/M.
SAFETY INSTRUCTIONS & WARNING
！
！
We will not be held responsible for injuries and / or property damage resulting from
failure to observe these weight limitations. Please also remember when carrying
heavy objects that this will increase your total weight and may make your scooter
unstable.
2. Inclines:
Most modern buildings are designed with disability access in mind.
Ramps have specied percentage of inclination, designed for easy and safe access.
Some ramps may have turning switchbacks (180 degrees turns) that require you to
have good cornering skills on your scooter.
a. Take a wide arc with your scooter's front wheel around tight corners, your rear
wheels will follow preventing you from cutting the corner short and bumping or
getting hung up on raised curbs.
b. When descending an incline keep your speed adjustment set to the slowest
speed setting to ensure a safely controlled descent and driving in a forward
direction only. If your scooter descent is quicker than you anticipated allow
the scooter to completely stop, then progress at a slower speed setting.
Warning: The addition of accessories or components to your scooter
can increase the susceptibility to EMI. Do not modify your Scooter in
any way unless authorized by Freerider.
1. Safety Check:
We recommend that you perform a safety check before each use to make certain
your scooter operates smoothly and safely.
a. Check all battery connections, make certain they are serviceable and not
corroded.
b. Check front basket is tted correctly.
c. Check batteries have been fully charged.
d. Check operation of brakes.
Warning: Do not carry passengers on your scooter. Your scooter is
designed for a single occupant which complies with legal requirements
for pavement vehicles. Carrying passengers on your scooter may result
in personal injury and/or property damage.
19