Fri-Jado TDR 5 P eco User manual

WWW.FRIJADO.COM Service Manual TDR5/8 P TDW5/8 P form 9123911 rev. 10/2014
SERVICE MANUAL
TDR P eco- ROTISSERIE OVEN MODELS
TDW - WARMER MODELS
- NOTICE -
This manual is prepared for the use of trained Service Technicians
and should not be used by those not properly qualified. If you
have attended a training for this product, you may be qualified to
perform all the procedures in this manual.
This manual is not intended to be all encompassing. If you have
not attended a training for this product, you should read, in its
entirety, the repair procedure you wish to perform to determine
if you have the necessary tools, instruments and skills required to
perform the procedure. Procedures for which you do not have the
necessary tools, instruments and skills should be performed by a
trained technician.
Reproduction or other use of this Manual, without the express
written consent of Fri-Jado, is prohibited.
MODELS
TDR 5 P eco
TDR 8 P eco
TDW 5 P
TDW 8 P
Model TDR 5 P eco Model TDR 8 P eco

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Service Manual TDR5/8 P TDW5/8 P form 9123911 rev. 10/2014

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Service Manual TDR5/8 P TDW5/8 P form 9123911 rev. 10/2014
TABLE OF CONTENTS
Versions
Version Issue date
dd/mm/yy
Remarks
07/2012 01/07/2012 First release.
02/2013 01/02/2013 TDW 5 and 8 added. Small adjustments.
05/2013 01/05/2013 TDR 5 and TDW 5 deeper version added as standard. Small adjust-
ments.
09/2013 30/09/2013 Sizes for TDR 5 adapted in Technical data
01/2014 01/01/2014 Small textual changes. Exploded views and trouble shooting modi-
fied. Error 55 explanation added.
10/2014 01/10/2014 New bracket sensors, new errors, various updates.

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Service Manual TDR5/8 P TDW5/8 P form 9123911 rev. 10/2014
TABLE OF CONTENTS
Index .......................................................................................................................................................... 4
General technical data.............................................................................................................................. 6
Technical data ....................................................................................................................................... 6
Programming instructions for the TDR 5 - 8 P and TDW 5 - 8 ............................................................... 7
The automatic cook correction ........................................................................................................... 25
Removal and replacement of parts for the TDR 5 and TDR 8.............................................................. 26
Right or left side panel........................................................................................................................ 26
Top cover .............................................................................................................................................. 26
Operating panel (general) .................................................................................................................. 26
Electric panel........................................................................................................................................ 27
Replacing a lamp ................................................................................................................................. 27
Operating panel, glass + backplate + keypad.................................................................................... 27
Power and I/O board ........................................................................................................................... 28
CPU board ............................................................................................................................................ 28
Replacing of broken buzzer................................................................................................................ 29
Keypad.................................................................................................................................................. 29
Infra-red halogen lamp holder ........................................................................................................... 30
Infra-red halogen lamp holder bottom rotisserie (stacked TDR 8)................................................... 31
Contactor.............................................................................................................................................. 32
Relay for thermistor function blower (from ser.nr. 100067527) ....................................................... 32
Door switch .......................................................................................................................................... 32
High limit thermostat.......................................................................................................................... 33
PT 1000 sensor...................................................................................................................................... 33
Blower motor....................................................................................................................................... 34
Blower motor bottom rotisserie (stacked TDR) ................................................................................. 35
Drive motor.......................................................................................................................................... 36
Heating element.................................................................................................................................. 37
Door adjustment (left side) ................................................................................................................. 37
Door glass inside.................................................................................................................................. 38
Door outside ........................................................................................................................................ 38
Removal and replacement of parts for the TDW 5 and TDW 8 ........................................................... 39
Blower motor....................................................................................................................................... 39
Thermometer ....................................................................................................................................... 39
Thermostat........................................................................................................................................... 40
Main switch.......................................................................................................................................... 40
Heating element.................................................................................................................................. 41
Halotherm lamp................................................................................................................................... 41
Parameter listing TDR P.......................................................................................................................... 42
Introduction ......................................................................................................................................... 42
Reaching the parameter menus.......................................................................................................... 42
Manager menu - description of the submenus.................................................................................. 44
Service menu - description of the submenus ..................................................................................... 45
Adapting parameters .......................................................................................................................... 47
Loading software................................................................................................................................. 47
Read and store recipies in manager menu......................................................................................... 48
Read and store recipies and parameters in service menu ................................................................. 49
INDEX

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Service Manual TDR5/8 P TDW5/8 P form 9123911 rev. 10/2014
TABLE OF CONTENTS
Parameter List P ................................................................................................................................... 51
Electrical tests and service procedures.................................................................................................. 52
Heating element test........................................................................................................................... 52
Contactor, drive motor and blower test............................................................................................. 52
PT1000 sensor test ............................................................................................................................... 53
Error codes on display ......................................................................................................................... 53
Control location................................................................................................................................... 54
General troubleshooting list.................................................................................................................. 55
Troubleshooting for the TDR 5 and 8 rotisseries ............................................................................... 55
Troubleshooting for the TDW 5 and 8 warmers ................................................................................ 57
Error 55 explanation............................................................................................................................ 58
Analytic troubleshooting list ................................................................................................................. 59
Servicing and repairing the TDR 5 and 8 rotisseries .......................................................................... 59
Servicing and repairing the TDW 5 and 8 P warmers........................................................................ 64
Exploded views & partlists..................................................................................................................... 66
TDR 5 P - sheet metal work................................................................................................................. 66
TDR 5 P - components.......................................................................................................................... 68
TDR 5 P - doors..................................................................................................................................... 70
TDR 8 P - sheet metal work................................................................................................................. 72
TDR 8 P - components.......................................................................................................................... 74
TDR 8 P - doors..................................................................................................................................... 76
TDW 5 P - sheet metal work................................................................................................................ 78
TDW 5 P - components ....................................................................................................................... 80
TDW 8 P - sheet metal work................................................................................................................ 82
TDW 8 P - components ........................................................................................................................ 84
Electrical diagrams.................................................................................................................................. 86
Circuit diagram TDR 5 and 8 P ........................................................................................................... 86
Wiring diagram TDR 5 and 8 P ........................................................................................................... 87
Circuit diagram TDR 5 and 8 P (untill serial number 100067527) ..................................................... 88
Wiring diagram TDR 5 and 8 P (until serial number 100067527) ..................................................... 89
Circuit diagram TDR 5 P (until 01-07-2012) ........................................................................................ 90
Circuit diagram TDR 8 P (until 01-07-2012) ........................................................................................ 91
Wiring diagram TDR 5 and 8 P (until 01-07-2012) ............................................................................ 92
Circuit diagram TDR 5 + 5 P bottom unit (until 01-07-2013) ............................................................ 93
Circuit diagram TDR 8 + 8 P bottom unit (until 01-07-2012) ............................................................ 94
Wiring diagram TDR 5 + 5 and 8 + 8 P bottom unit (until 01-07-2012) .......................................... 95
Circuit diagram TDR 5 P with TDW 5 (until 01-07-2012) ................................................................... 96
Wiring diagram TDR 5 P with TDW 5 (until 01-07-2012) .................................................................. 97
Circuit diagram TDW 5 ........................................................................................................................ 98
Wiring diagram TDW 5........................................................................................................................ 99
Circuit diagram TDW 8 ...................................................................................................................... 100
Wiring diagram TDW 8...................................................................................................................... 101

Service Manual TDR5/8 P TDW5/8 P form 9123911 rev. 10/2014
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GENERAL TECHNICAL DATA
GENERAL TECHNICAL DATA
This manual covers the TDR P eco series rotisserie ovens and the TDW series warmers. Ovens
and warming cabinets come in two sizes. Ovens and cabinets will alsobe delivered in stacked
versions.
• TDR 5 – Oven with five spits ( 15 to 20 chickens )
• TDR 8 – Oven with eight spits ( 32 to 40 chickens )
• TDW 5 - Warming cabinet for 25 to 30 chickens
• TDW 8 - Warming cabinet for 35 to 40 chickens
All of the information, illustrations and specifications contained in this manual are based on
the latest product information available at the time of printing.
Type TDR 5 TDRW 5 TDR 8 TDRW 8 TDW 5 TDW 8
Power (W) 6600 9400 10500 14000 2800 3500
Fuses needed with power connec-
tion 400 V, 3N ~50…60 Hz
( 3 phases with zero )
3x 16 A 3x 16 A 3x 16 A 3x 32 A - -
Fuses needed with power connec-
tion 200 or 230 V, 3 ~50…60 Hz
( 3 phases without zero )
3x 20A 3x 32 A 3x 32 A 3x 35 A - -
Fuses needed with power connec-
tion 230 V, 1N ~50…60 Hz
( 1 phase with zero )
- - - - 1x 16 A 1x 16 A
Standard plug from factory 5-pole
Acc IEC309 and CEE-form
16 A
3P+N+E
16 A
3P+N+E
16 A
3P+N+E
32 A
3P+N+E - -
Standard plug from factory single
pole
_ _ _ _ 2-pole
earthed
plug 16 A
2-pole
earthed
plug 16 A
Net weight (kg) 130 235 185 340 100 150
Gross weight (kg) 160 275 216 390 120 176
Height (mm) 910 1790 1065 2095 910 1065
Width (mm) 835 835 995 995 835 995
Depth (mm) 710 710 830 830 710 830
• Standard set of tools.
• Metric wrenches, sockets and hex socket key wrenches.
• Multi-meter and AC current clamp meter.
• Temperature tester.
• Insulation value tester (Megger).
• Field Service Grounding Kit.
TECHNICAL DATA

Service Manual TDR5/8 P TDW5/8 P form 9123911 rev. 10/2014
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PROGRAMMING INSTRUCTIONS
PROGRAMMING INSTRUCTIONS FOR THE TDR 5 - 8 P AND TDW 5 - 8
OPERATING PANEL
CHICKEN
85 1 2 3 7
Display
On / Off
Rotor
OK
Forward
List
Undo
Back
Key Function
On / Off Switching the unit On / Off
Undo Go back to previous menu
List Recipe / programming modus
Forward One step ahead in setting
Rotor Switching the rotor on
OK Acknowledge a function or change
Back One step back in setting
OPERATING PANEL WARMER
0 = Off
1 = 25°C / 77°F
2 = 40°C / 104°F
3 = 60°C / 140°F
4 = 80°C / 176°F
5 = 95°C / 203°F
Thermometer °C
Thermostat dial

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Service Manual TDR5/8 P TDW5/8 P form 9123911 rev. 10/2014
PROGRAMMING INSTRUCTIONS
OPERATION
TDR-P eco Models
EN 23 / 48
Interface P Eco
TDR
Version x.x.x
Drumstick
5 6 78 9
Chicken
98 99 12 3
180°C Preheat
5. OPERATION
Buttons are lit when functional.
5.1. Operation of the rotisserie
1. Press Start.
2. Display shows Fri-Jado logo.
3. Display shows software version.
4. Display shows latest cooking
program.
5. Use the arrow buttons for program
selection.
6. Display shows selected program.
7. Confirm the selected program.
8. Display shows pre-heat
(only when pre-heat is defined).

Service Manual TDR5/8 P TDW5/8 P form 9123911 rev. 10/2014
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PROGRAMMING INSTRUCTIONS
TDR-P eco Models
EN 24 / 48
LOAD
or
START
Did you empty
The fat tray?
180°C 0:59
1 Chicken
230°C P123 10:60
1 Chicken
230°C P123 10:55
UNLOAD
9. Pre-heat ready
(unit returns a sound signal).
Note: press OK or open the door to
stop the signal.
Display shows the next step of the
program.
Note: Screen 9 and 11 alternate
each 5 seconds.
10. When loading: press the rotor button
to turn the rotor.
11. After loading, close the door.
A reminder to empty the fat tray
appears.
12. Press OK to confirm.
13. Display show programmed
temperature and time (hour : min).
14. (Optional) Press OK button for
the actual temperature and time
(shows about 2 seconds).
15. During the last minute the time blinks.
16. Display show the remaining time, the
interval is 5 seconds.
17. Open the door.

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Service Manual TDR5/8 P TDW5/8 P form 9123911 rev. 10/2014
PROGRAMMING INSTRUCTIONS
TDR-P eco Models
EN 25 / 48
Measure Core Temp.
2 Chicken
:00 Add time?
UNLOAD
Chicken
98 99 12 3
18. A reminder to measure the core
temperature appears.
Note: Screen 17 and 18 alternate
every 5 seconds.
19. (Optional, visible for 5 min.) request
for additional time (minutes) after
opening the door.
Note: Add time is only available
when activated in the service menu.
20. (Optional) press right arrow for one
minute increase, press left arrow for
one minute decrease.
When activated program continues
at step 13.
21. Program ready, open door.
22. Press the rotor button to rotate the
rotor.
23. Close the door (if required clean the
unit).
24. Display shows the last operated
program.