Friendess FSCUT1000S User manual

FSCUT1000S Laser Cutting
Control System
User Manual
Shanghai Friendess Electronic Technology Corporation.，Ltd.
www.fscut.com
Ver 1.1

FSCUT1000S Laser Cutting Control System User Manual
2
Thank you for choosing our products!
This manual gives a detailed introduction to the usage of
FSCUT1000S laser cutting controller, including technical features,
installation instructions, etc. For CypOne laser cutting software
operation, please refer to the Help documentation in the software.
Other matters you can contact us directly.
Operating personnel should read the manual in detail which will
be helpful for a better usage of the product.
Due to continuous updating of product functions, the products
you receive may differ from the statement in this manual in some
respects. We apologize for any inconvenience may cause.

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FSCUT1000S Laser Cutting Control System User Manual
Contents
第一章 Product introduction..............................................................................................................6
1.1 Brief introduction................................................................................................................6
1.2 System Connection Diagram.............................................................................................. 6
1.3 Technical Reference............................................................................................................8
1.4 Control Card Installation.................................................................................................... 8
1.4.1 Install Steps................................................................................................................8
1.4.2 Troubleshooting......................................................................................................... 9
第二章 Wiring instructions..............................................................................................................11
2.1 Interface description..........................................................................................................11
2.1.1 Interface layout........................................................................................................ 11
2.1.2 Power interface specification...................................................................................11
2.1.3 Servo control port.................................................................................................... 12
2.1.4 Limit signal.............................................................................................................. 35
2.1.5 General input port.................................................................................................... 36
2.1.6 General output port.................................................................................................. 36
2.1.7 Analog output...........................................................................................................37
2.1.8 PWM output.............................................................................................................37
2.2 Wiring diagram................................................................................................................. 38
2.3 Laser wiring diagram........................................................................................................39
2.3.1 Max Laser Wiring Diagram.....................................................................................39
2.3.2 Maxs Series Wiring Diagram...................................................................................40
2.3.3 IPG-YLR series wiring diagram..............................................................................41
2.3.4 Raycus Fiber Laser wiring diagram.........................................................................42
2.3.5 Valley Nuo Laser Wiring Diagram.......................................................................... 42
2.4 Wiring precautions............................................................................................................43
2.4.1 Specification for cable layout..................................................................................43
2.4.2 Specification for machine tool wiring..................................................................... 46
2.4.3 Product assembly requirements...............................................................................48
第三章 Platform configuration t......................................................................................................50
3.1 Installation.........................................................................................................................50
3.2 Password........................................................................................................................... 50
3.3 User interface....................................................................................................................51
3.4 Machine mechanism config..............................................................................................52
3.5 Return origin configuration.............................................................................................. 53
3.6 Laser configuration........................................................................................................... 54
3.6.1 Max Laser Configuration.........................................................................................54
3.6.2 Mars Laser Configuration........................................................................................54
3.6.3 IPG Laser configuration.......................................................................................... 55
3.6.4 Raycus Laser configuration.....................................................................................55
3.6.5 Valley Nuo Laser Configuration..............................................................................56
3.6.6 Other laser configuration......................................................................................... 56
3.7 Gas configuration..............................................................................................................57

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3.8 Focus control.....................................................................................................................58
3.9 Alarm setting.....................................................................................................................59
3.9.1 Warning....................................................................................................................59
3.9.2 Emergency stop button:........................................................................................... 59
3.9.3 Custom alarm:..........................................................................................................59
3.10 General input port............................................................................................................. 60
3.11 General output port........................................................................................................... 61
3.11.1 Output port:............................................................................................................61
3.11.2 Auto lubricate.........................................................................................................61
3.11.3 Custom output........................................................................................................61
3.11.4 Regional output......................................................................................................62
3.12 BCS100 height controller................................................................................................. 62
3.12.1 Velocity parameter................................................................................................. 63
3.12.2 Cutting technique...................................................................................................63
3.12.3 Reset Parameter..................................................................................................... 64
3.12.4 Alarm setting..........................................................................................................64
3.12.5 Mechanic Parameter.............................................................................................. 64
第四章 Machine debug and tuning..................................................................................................66
4.1 Input and output signal test...............................................................................................66
4.2 Calculate inertia ratio and machine performance features............................................... 67
4.3 Servo gain adjustment.......................................................................................................68
4.3.1 Basic Requirements................................................................................................. 68
4.3.2 Panasonic Servo Gain Adjustment.......................................................................... 68
4.3.3 Yaskawa Servo Gain Adjustment.............................................................................68
4.3.4 Delta Servo adjustment............................................................................................69
4.4 Motion control parameter adjustment...............................................................................69
4.4.1 Motion Control Parameter....................................................................................... 69
4.4.2 Adjust cutting acceleration...................................................................................... 70
4.4.3 Adjust running acceleration.....................................................................................70
4.4.4 Adjust work frequency.............................................................................................70
4.4.5 Curve precision and corner precision......................................................................71
第五章 FAQ.....................................................................................................................................72
5.1 System alarm and analysis................................................................................................72
5.1.1 Z axis limit enabled..................................................................................................72
5.1.2 Out of Z range..........................................................................................................72
5.1.3 Z- limit signal is valid..............................................................................................72
5.1.4 Z+ limit signal is valid.............................................................................................72
5.1.5 Servo alarm.............................................................................................................. 72
5.1.6 Encoder abnormally moving....................................................................................72
5.1.7 Encoder has no response..........................................................................................73
5.1.8 Position deviation is too large..................................................................................73
5.1.9 Capacitance is 0....................................................................................................... 73
5.1.10 Local capacitance decrease....................................................................................73
5.1.11 Capacitance abnormally became larger.................................................................74

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FSCUT1000S Laser Cutting Control System User Manual
5.1.12 Following deviation is too large............................................................................ 74
5.1.13 Use period has expired...........................................................................................74
5.1.14 Move close to board...............................................................................................74
5.1.15 Network Alarm...................................................................................................... 74
5.2 Analysis of common problems......................................................................................... 75
5.2.1 There is obvious shaking and mechanical impact when Z axis in following
movement..................................................................................................................75
5.2.2 Collision in following mode....................................................................................75
5.2.3 Following distance different with the actual setting............................................... 76
5.2.4 Lifting height not right.............................................................................................76
5.2.5 Upgrade prompt "Check error, ARM upgrade failed".............................................76

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第一章 Product introduction
1.1 Brief introduction
FSCUT1000S is an open loop laser cutting control system of high
performance developed by Shanghai Friendess Company. It is widely used in the
field of metal and non-metal laser cutting area which has gained widespread
popularity among the vast number of customers.
Please read through this manual carefully before operation.
FSCUT1000S Laser Cutting System contains the following accessories:
Item
Model
Qty.
Standard
Optional
Motion control card
BMC1603
1
√
I/O terminal board
BCL4562
1
√
Preamplifier
BCL_AMP
1
√
Handheld operator
WKB V6
1
√
62-pin cable
C62-2(2m)
1
√
C62-5(5m)
√
C62-10(10m)
√
Servo cable (one end
not welded)
C15-1.5(1.5m)
4
√
C15-2.5(2.5m)
√
C15-4(4m)
√
Radio frequency cable
SPC-140(140mm)
2
√
SPC-180(180mm)
√
Aviation plug cable
HC-15(15m)
1
√
HC-5(5m)
√
HC-20(20m)
√
Network cable
LAN-3X(3m)
1
√
LAN-7X(7m)
√
LAN-17X(17m)
√
1.2 System Connection Diagram
BMC1603 card uses PCI interface. Dimension: 213mm*112mm. Motion control

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FSCUT1000S Laser Cutting Control System User Manual
card BMC1603 connected with IO terminal board BCL4562 by a C62-2 cable;
Wiring diagram shown below:

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1.3 Technical Reference
Motion
Control
Motor
Control
Signal
3 servo axis ports with high frequency pulse output of
2MHz, 1 servo axis with analog output
3 servo axis ports with encoder feedback channel,
quadruple frequency can reach to 8MHz
Positive& negative limit and servo alarm signal input for
each axis
Servo enable function
Motion
Control
Performance
Control cycle 1ms
S-type acceleration and deceleration
Velocity look-ahead strategy, intelligent speed control at
turning point
Local curvature analysis and speed limitation at small
curves.
Smoothing process at small graphics
Laser Control Signal
1 PWM signal, DIP switch 24V and 5V for option
2 DA 0-10V analog signal
I/O Function
6 general inputs
8 general relay outputs
Work Environment
Temperature:0-60 degrees Celsius
Humidity:10%~90% (no condensation)
Power Supply
Requirements
24V，2A
1.4 Control Card Installation
1.4.1 Install Steps
Please wear anti-static gloves to prevent possible electrostatic
damage to the motion control card.
(1) Turn off computer, insert the control card into PCI slot, and fix the control card
with screw;
(2) After start up computer, "Find New Hardware Wizard" pops out and click
"Cancel" button, as shown below. If this dialog box does not appear, indicating

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FSCUT1000S Laser Cutting Control System User Manual
that the card is not inserted properly, please repeat the first step.
(3) Install CypOne software. BMC1603 card driver and dongle driver will be installed
automatically in CypOne installation.
(4) Turn off antivirus software during installation to prevent CypOne identified as
virus and installation failed. Pass all pop-out windows during installation.
(5) Open device manager to confirm installation succeed. If the following image
appears means installation succeed.
1.4.2 Troubleshooting
（1）If "Find New Hardware" dialog box does not pop out after start up computer
or control card does not shown in device manager, indicating that the control
card is not inserted properly. Please replace the PCI slot or computer, insert the
control card and reinstall software.
（2）If the device has a yellow exclamation mark, double-click
to open its attributes page, and select "Detail
Information" as shown below:

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（3）If the first half of the "hardware ID" shows:" "means
computer recognize the card properly, software installation might fail. Please
re-install CypOne software. If it still fails, please contact our technicians.
（4）The first half of the "Hardware ID" does not shown as:" ",
indicating that the computer failed to recognize the control card. Shut down
computer and replace PCI slot, insert control card and reinstall the software.
（5）If step (4) still fails, the control card might be damaged please contact our
technicians.

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FSCUT1000S Laser Cutting Control System User Manual
第二章 Wiring instructions
2.1 Interface description
2.1.1 Interface layout
BMC1603 card compatible with BCL4562 IO terminal board. The detailed signal
port layout as shown below:
BCL4562 terminal board uses guide rail or fixed install form. The old version
dimension is 315 mm*120 mm*54 mm and the new version dimension is 315
mm*127.8*60 mm.
2.1.2 Power interface specification
The outer shell of the machine is the negative pole of the capacitance to be
measured. In order to ensure the stable operation of the measuring circuit, the FG foot

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of the power interface must be reliably connected to the outer shell of the machine.
The outer shell of the preamplifier must also be well connected to the outer shell of
the machine. The specific index is DC impedance less than 4 ohms, otherwise the
actual follow up performance may be poor.
The power output can only be supplied to limit switch.
2.1.3 Servo control port
There are 4 servo control ports in BCL4562 IO terminal board, 3 ports send pulses
and 1 send analog output.
Pulse control ports use DB15 connecter, signal pin described as below:
Signal pin description of C15-1.5 cable shown as below:
Pin
Signal name
Pin
Signal name
1 Yellow
PUL+ (positive
pulse)
9 Yellow-black
PUL- (negative
pulse)
2 Blue
DIR+ (positive
direction)
10 Blue-black
DIR- (negative
direction)
3 Black
A+ (Encoder A
phase
positive)
11 Black-white
A- (Encoder A
phase
negative)
4 Orange
B+ (Encoder B
phase
positive)
12 Orange-black
B- (Encoder B
phase
negative)
5 Red
Z+ (Encoder Z
phase
positive)
13 Red-black
Z- (Encoder Z
phase
negative)
6 Green
SON (Servo
enable)
14 Purple
ALM (Alarm
signal)

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FSCUT1000S Laser Cutting Control System User Manual
7 Green-black
CLR (Alarm
clear)
15 Brown-black
0V (Power
ground)
8 Brown
24V (power
output)
+24V、0V：Supply 24VDC power for servo driver.
SON：Servo ON, output servo drive enabling signal;
ALM：Alarm, receiving servo driver alarm signal;
PUL+、PUL-：Pulse (PULS), differential output signal;
DIR+、DIR-：Direction (DIR), differential output signal;
A+、A-、B+、B-、Z+、Z-：Encoder three-phase, input signal.
The servo wiring diagram with Fuji, Panasonic, Yaskawa, Delta etc., shown as
below, recommend to use high frequency pulse connection.
Notes regarding wiring other servo:
(1) Check the SON signal type of the servo if it's active-low (when conducted
with 24V GND turns active);
(2) Make sure set the signal type "pulse +direction" in servo;
(3) Check input of servo if there is external emergency signal, and the active logic
of it;
(4) Before trial run of driver, provide 24V power supply to IO terminal board,
which required by driver;
(5) If driver still can't run, check if the parameter "positive/negative direction
drive inhibit" in driver invalid.

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Fuji ALPHA5 SMART PLUS High Frequency Pulse
Parameter
Recommended
Setting
Description
PA1-01
0
Control mode must select position mode.
PA1-03
0
Select command pulse/direction,
500kHZ-4.0MHZ.
PA1-04
Motor rotation direction
PA1-05
Number of command input pulses per
revolution
PA1-08
Number of output pulses per revolution
PA1-13
13
Recommend to use interpolation operation
mode
PA1-14
Inertia ratio
PA1-15
Auto tuning gain (rigidity)
PA1-54
Position command response time constant

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FSCUT1000S Laser Cutting Control System User Manual
Fuji ALPHA5 SMART Series Wiring Diagram
Fuji ALPHA 5 Series
Parameter
Recommended
Setting
Description
PA-101
0
Position control mode
PA-103
0
Pulse + Direction highest frequency 1 Mpps

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Panasonic A5 High Frequency Pulse Wiring Diagram
Panasonic A5 Low Frequency Pulse Wiring Diagram

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FSCUT1000S Laser Cutting Control System User Manual
Panasonic A5 Series basic setting
Parameter
Recommended
Setting
Description
Pr001
0
Control mode must select position mode.
Pr007
3
Must select "Pulse + Direction" mode
Pr005
1
When using high speed pulse wiring mode,
the parameter setting is 1, and highest pulse
frequency. supports to 3Mpps
When using low speed pulse wiring mode,
the parameter setting is 0, and highest pulse
frequency. supports to 500Kpps.
Yaskawa servo wiring diagram

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Yaskawa Σseries basic setting
Parameter
Recommended
Setting
Description
Pn000
001X
Set position mode
Pn00B
The setting is 0100 when use single phase
power input
Pn200
2000H
Positive logic: Pulse + direction;0005H
negative logic: Pulse + direction
When pulse frequency is less than 1 Mpps
select mode 0000H
When pulse frequency reaches 1Mpps~4Mpps
select mode 2000H
Pn50A
8100
Forward run allowed
Pn50B
6548
Reverse run allowed
Mitsubishi J3 series wiring diagram

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FSCUT1000S Laser Cutting Control System User Manual
Mitsubishi E Series wiring diagram
Mitsubishi MR-J3-A series basic setting
Parameter
Recommended
Setting
Description
PA01
0
Control mode- Position mode
PA13
0011
Negative logic: Pulse + Direction
For Mitsubishi J3 series highest pulse frequency is 1Mpps.

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Delta A Series High Frequency Pulse Wiring Diagram
Delta ASD-A series basic setting
Parameter
Recommended
Setting
Description
P1-00
1102H
Position control mode, negative logic pulse +
direction.
Setting is 1102H unlocks high speed
differential signal mode, the highest pulse
frequency can reach to 4Mpps；
Setting is 0102H unlocks low speed pulse
signal mode, the highest pulse frequency up to
500Kpps.
P1-01
00
Position control mode controlled by external
instructions.
P2-10
101
DI1 select SON servo enable, logic is
normally open.
P2-14
102
DI5 set ARST alarm reset, logic is normally
open.
P2-22
007
DO5 set Alarm, logic is normally open.