Front Runner SlimSport KSFR002 User manual

KSFR002_REV_A03 © 2022 FRONT RUNNER VEHICLE OUTFITTERS
front runner
KSFR002
ENG
1
FORD RANGER T6 /WILDTRAK /RAPTOR
(2012-CURRENT)SLIMSPORT ROOF RACK KIT
Don’t be a hero and muscle through this installation without reading these fitting instructions first! Improper installation of this gear may void certain
aspects of your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. A Front Runner SlimSport Kit
This document will guide you through the assembly of the mounting system and assist you in fitting the roof rack tray or load bars to your specific
vehicle.
Please refer to the next page for a list of all the components, quantities and tools required.
READ ME FIRST
START HERE!
IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT
RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND
DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO
INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY
FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.

KSFR002_REV_A03 © 2022 FRONT RUNNER VEHICLE OUTFITTERS 2
CHECK ONLINE FOR THE LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM
IN THE BOX
FIGURE 1.1
1 2 X Foot Rail 1LH & 1RH
2 2 X Dimple Plate 1LH & 1RH
3 2 X Front 10mm Spacer Top
4 2 X Front 10mm Spacer Bottom
5 2 X Rear 10mm Spacer Top
6 2 X Rear 10mm Spacer Bottom
7 7 X Slimsport Slat
8 28 X M6x25 Thread Forming Screw
9 10 X M6x19x1 Flat Washer
10 8 X M6 Spring Washer
11 8 X M6x50 Hex Bolt
12 8 X M6 Nut Cap
13 2 X Nut Plate
14 2 X Universal Screw Cap (USA Spec only)
15 2 X M6x12x1 Flat Washer (USA Spec only)
16 2 X M6x25 Button Head (USA Spec only)
17 2 X M6 Nyloc Nut (USA Spec only)
IN THE BOX IN THE BOX
1
Cordless
Driver
GET ORGANIZED
TOOLS NEEDED
Torx
T30
10mm
13mm
5mm
12mm
Anti
Rust
Masking
Tape
2
8
1
5
6
9
10
12
11
3
4
7
Sealant
Cordless
Driver
16
15
14
9
17
Double Sided
Tape Oil
Marker
13

205mm
1265mm
1370mm
TOP OF THE WINDSCREEN
REMOVE
75mm
B
© 2022 FRONT RUNNER VEHICLE OUTFITTERS
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FIT AND SECURE
2
13mm
2.10
2.11
2.12
Drill the 6 holes you marked earlier,
starting with a 4mm pilot hole before
going to the 6mm hole. There is no need
for a lot of downward pressure. Let the
drill do the work.
Starting at the top edge of the vehicle's
windscreen, measure and mark the
dimensions as shown onto both the ditch
LH & RH trim pieces.
Remove the two trim pieces and cut on
each of your markings. Make sure to mark
the various pieces so that you are able to
place them back in their correct positions.
Refit the trim pieces in place using double
sided tape NOT SUPPLIED.
Make sure the ditch & trim is clean before
applying the tape.
Remove the two ditch trim pieces and store
in a safe place. Apply some silicone over
the two rear holes. The two front holes will
be used. Use the universal screw cap, M6 x
20 Button Head, M6 x 12 x 1 Flat Washer
M6 x 19 x 1 Flat Washer & M6 Nyloc Nut
(Items 9, 14, 15, 16 & 17) to seal the 2 rear
holes.
Align the front hole of the Foot Rail with
the front hole in the roof (Indicated by B)
and mark the centre of each slot in the foot
rail on the vehicles roof. Do this with both
LH & RH Foot Rails.
Before drilling into the vehicle assemble
the Slimsport rack and place it on the
vehicle to check for antenna clearance get
a friend to help you (2.16).
Apply anti-rust to all the holes drilled.
DITCH TRIM OPTION
NO TRIM OPTION
USA MODELS ONLY

205mm
1265mm
1370mm
TOP OF THE WINDSCREEN
REMOVE
75mm
© 2022 FRONT RUNNER VEHICLE OUTFITTERS
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FIT AND SECURE
2
13mm
2.13
2.14
2.15
Drill the 8 holes you marked earlier,
starting with a 4mm pilot hole before
going to the 6mm hole. There is no need
for a lot of downward pressure. Let the
drill do the work.
Starting at the top edge of the vehicle's
windscreen, measure and mark the
dimensions as shown onto both of the LH
& RH ditch trim pieces.
Remove the two trim pieces and cut on
each of your markings. Make sure to mark
the various pieces so that you are able to
place them back in their correct positions.
Refit the ditch trim pieces in place using
double sided tape NOT SUPPLIED.
Make sure the ditch & trim is clean before
applying the tape.
Remove the two trim pieces.
Starting at the top edge of the vehicle's
windscreen, measure and mark the
dimension as shown onto both LH / RH
ditch centre's.
Place the foot rail on the vehicles roof
lining up the front slot centre with the
mark you made and mark the centre of the
remaining 3 slots. Do this on both the LH &
RH side.
Before drilling into the vehicle assemble
the Slimsport rack and place it on the
vehicle to check for antenna clearance get
a friend to help you (2.16).
Apply anti-rust to all the holes drilled.
MODELS WITHOUT FACTORY MOUNTED RAILS
DITCH TRIM OPTION
NO TRIM OPTION
90mm

© 2022 FRONT RUNNER VEHICLE OUTFITTERS
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2
13mm
2.16
2.17
2.18
Place a bead of silicone on the nut plates
(Item 13) as indicated. This will bond the
nut plates in place.
For the first and second hole positions
from the front, you can use the nut plate
as an assembly tool (2.18) to align with
the bolt and loosely assemble.
Twist the nut plate free after tightening
and continue to next fixing point.
Fit 6 Slimsport slats (Item 7) to assembly
2.16 using M6 x 25 Thread Forming Screws
(Item 8). Starting from the front to the
back, do not fit the front Slat yet.
NOTE: Do not fit the front slat yet.
Tightening Torque 8-10Nm /
5.9 ft lb - 7.38 ft lb. Take care when
using a cordless driver.
8
7
Apply a little oil on screw threads before
inserting. Note these are thread forming
screws.
RACK ASSEMBLY
Silicone
Drop the vehicle's Roof Lining.
Look online for videos to assist.
Torx
T30
Cordless
Driver
Oil

19
18
17
16
2
6
7
20
© 2022 FRONT RUNNER VEHICLE OUTFITTERS
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2
13mm
2.19
2.20
Clean the area around the holes in the
vehicle's roof using a rag and denatured
alcohol. Place some silicone around each
hole in the vehicle's roof.
Place the spacers as shown in Fig 1.1 in
the vehicle's ditch, aligning the cut outs in
the spacers with the holes in the vehicle's
roof.
Place some silicone in the cut outs of the
spacers as shown.
Refer to RRAC191 or RRAC230 before fully
tightening Item 2.
Place a bead of silicone along the threads
of the M6 x 50 Hex Bolts and secure the
rack using M6 x 50 Hex Bolts, M6 Spring
Washers, M6 x 19 x 1 Flat Washers, Dimple
Plates & Nut Plates (Items 2, 9, 10 & 11).
Have a friend help hold the Nut Plates in
position against the roof. Fully tighten.
Place M6 nut caps (Item 19) over all hex
bolts. .
10mm

© 2022 FRONT RUNNER VEHICLE OUTFITTERS
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2
2.21
2.22
Refer to fitment guide RRAC230
Refer to fitment guide RRAC191
10mm
10mm
STANDARD WIND FAIRING ASSEMBLY
LIGHT BAR WIND FAIRING ASSEMBLY

© 2022 FRONT RUNNER VEHICLE OUTFITTERS
8 KSFR002_REV_A03
IMPORTANT!
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FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.
COMPLETION
3
3.1
Congratulations! You did it. Take a step back and admire your work!
INSTALL OTHER VEHICLE AND RACK ACCESSORIES
4
Now's the time to visit your favorite Front Runner dealer in person or online.