
xvii
Table of Contents
Preface ...............................................................................i
Safety precautions.................................................................i
Conformity to the Low Voltage Directive in the EU................v
Conformity with UL standards and CSA standards
(cUL-listed for Canada)..........................................................ix
Chapter 1 BEFORE USING THE INVERTER ...................1-1
1.1 Acceptance Inspection .............................................1-1
1.2 External View and Terminal Blocks.........................1-2
1.3 Precautions for Using Inverters................................1-4
1.3.1 Precautions in introducing inverters..................1-4
1.3.2 Precautions in running inverters........................1-9
1.3.3 Precautions in using special motors ..................1-9
1.3.4 Precautions for use on single-phase power .....1-10
Chapter 2 MOUNTING AND WIRING THE INVERTER .2-1
2.1 Operating Environment............................................2-1
2.2 Installing the Inverter...............................................2-1
2.3 Wiring......................................................................2-4
2.3.1 Removing and mounting the front cover and
the wiring guide................................................2-4
2.3.2 Screw specifications and recommended wire
sizes ..................................................................2-5
2.3.3 Wiring precautions............................................2-8
2.3.4 Wiring of main circuit terminals and
grounding terminals........................................2-11
2.3.5 Wiring for control circuit terminals.................2-18
2.3.6 Setting up the slide switches...........................2-25
2.4 Mounting and Connecting the Keypad...................2-27
Chapter 3 OPERATION USING THE KEYPAD................3-1
3.1 LED Monitor, LCD Monitor, and Keys....................3-1
3.2 Overview of Operation Modes.................................3-3
3.3 Running Mode .........................................................3-4
3.3.1 Running or stopping the motor .........................3-4
3.3.2 Monitoring the running status on the LED
monitor..............................................................3-5
3.3.3 Monitoring light alarms ....................................3-7
3.4 Programming Mode .................................................3-8
3.4.1 Setting up function codes quickly using
Quick Setup -- Menu #0 "Quick Setup" -- ........3-9
3.4.2 Setting up function codes
-- Menu #1 "Data Setting" --.............................3-9
3.4.3 Checking changed function codes
-- Menu #2 "Data Checking" --.......................3-12
3.4.4 Monitoring the running status
-- Menu #3 "Drive Monitoring" --...................3-12
3.4.5 Checking I/O signal status
-- Menu #4 "I/O Checking" --.........................3-15
3.4.6 Reading maintenance information
-- Menu #5 "Maintenance Information" -- ......3-18
3.4.7 Reading alarm information
-- Menu #6 "Alarm Information" --.................3-24
3.4.8 Viewing causes of alarm
-- Menu #7 "Alarm Cause" --..........................3-27
3.4.9 Data copying -- Menu #8 "Data Copying" -- ..3-29
3.4.10 Measuring load factor
-- Menu #9 "Load Factor Measurement" --.....3-36
3.4.11 Changing function codes covered by
Quick Setup -- Menu #10 "User Setting" -- ....3-39
3.4.12 Helping debugging for communication
-- Menu #11 "Communication Debugging" --.3-40
3.5 Alarm Mode...........................................................3-41
Chapter 4 RUNNING THE MOTOR ..................................4-1
4.1 Running the Motor for a Test ...................................4-1
4.1.1 Test run procedure.............................................4-1
4.1.2 Checking prior to powering on .........................4-1
4.1.3 Powering ON and checking ..............................4-2
4.1.4 Switching between LD, MD and HD drive
modes................................................................4-2
4.1.5 Selecting a desired motor drive control.............4-3
4.1.6 Function code basic settings < 1 >....................4-6
4.1.7 Function code basic settings and tuning < 2 > ..4-7
4.1.8 Function code basic settings and tuning < 3 >.. 4-9
4.1.9 Function code basic settings < 4 >.................. 4-13
4.1.10 Function code basic settings and
tuning < 5 >.................................................... 4-14
4.1.11 Running the inverter for motor operation
check .............................................................. 4-16
4.1.12 Preparation for practical operation ................. 4-18
4.2 Special Operations................................................. 4-19
4.2.1 Jogging (inching) the motor............................ 4-19
4.2.2 Remote and local modes................................. 4-19
4.2.3 External run/frequency command................... 4-20
Chapter 5 FUNCTION CODES.......................................... 5-1
5.1 Function Code Tables .............................................. 5-1
5.2 Details of Function Codes...................................... 5-35
5.2.1 Fundamental Functions ..................................5-35
5.2.2 E codes (Extension Terminal Functions) ........5-80
5.2.3 C codes (Control functions).......................... 5-108
5.2.4 P codes (Motor 1 Parameters)....................... 5-112
5.2.5 H codes (High Performance Functions)........ 5-117
5.2.6 A codes (Motor 2 Parameters),
b codes (Motor 3 Parameters),
r codes (Motor 4 Parameters) ....................... 5-138
5.2.7 J codes (Application Functions 1) ................ 5-141
5.2.8 d codes (Application Functions 2)................ 5-160
5.2.9 U codes (Application functions 3)................ 5-168
5.2.10 y codes (Link Functions).............................. 5-177
Chapter 6 TROUBLESHOOTING...................................... 6-1
6.1 Protective Functions ................................................ 6-1
6.2 Before Proceeding with Troubleshooting................. 6-4
6.3 If Neither an Alarm Code Nor "Light Alarm"
Indication (
l-al
) Appears on the LED Monitor... 6-5
6.3.1 Abnormal motor operation ............................... 6-5
6.3.2 Problems with inverter settings...................6-11
6.4 If an Alarm Code Appears on the LED Monitor.... 6-12
6.5 If the "Light Alarm" Indication (
l-al
) Appears
on the LED Monitor............................................... 6-25
6.6 If an Abnormal Pattern Appears on the LED
Monitor except Alarm Codes and "Light Alarm"
Indication (
l-al
) ................................................ 6-26
6.7 If the Inverter is Running on Single-Phase
Power..................................................................... 6-27
Chapter 7 MAINTENANCE AND INSPECTION.............. 7-1
7.1 Daily Inspection....................................................... 7-1
7.2 Periodic Inspection.................................................. 7-1
7.3 List of Periodic Replacement Parts.......................... 7-3
7.3.1 Judgment on service life................................... 7-3
7.4 Measurement of Electrical Amounts in
Main Circuit............................................................. 7-6
7.5 Insulation Test.......................................................... 7-7
7.6 Inquiries about Product and Guarantee.................... 7-7
7.6.1 When making an inquiry.................................. 7-7
7.6.2 Product warranty .............................................. 7-8
Chapter 8 SPECIFICATIONS............................................. 8-1
8.1 Standard Model 1 (Basic Type)................................ 8-1
8.1.1 Three-phase 230 V series.................................. 8-1
8.1.2 Three-phase 460 V series.................................. 8-2
8.2 Standard Model 2 (DCR Built-in Type)................... 8-5
8.2.1 Three-phase 230 V series.................................. 8-5
8.2.2 Three-phase 460 V series.................................. 8-6
8.3 Common Specifications........................................... 8-7
8.4 External Dimensions.............................................. 8-10
8.4.1 Standard models ............................................. 8-10
8.4.2 Panel cutting of standard model
(50 HP or above) .............................................8-11
8.4.3 DC reactor (DCR) .......................................... 8-12
8.4.4 DCR built-in type........................................... 8-15
8.4.5 Standard models with NAMA1 kit (option).... 8-16
8.4.6 Keypad (TP-G1W-J1)..................................... 8-17