Fuji Electric FRENIC-Lift 400 V Series How to use

Starting guide
FRENIC-Lift
Dedicated
Inverter for Lift
Applications
3 ph 400V 4.0 kW - 45 kW
3 ph 200V 5.5 kW - 22 kW
1 ph 200V 2.2 kW
SG_Lift_EN_1.8.0

Page 2of 42 Fuji Electric Europe GmbH
Version
Changes applied
Date
Written
Checked
Approved
0.1.0
Draft
10.05.2007
W. Zinke
W. Zinke
W. Zinke
1.0.0
1st Release
15.08.2007
A. Schader
A. Schader
A. Schader
1.0.1
Spelling corrections
16.08.2007
A. Schader
A. Schader
A. Schader
1.0.2
Recommendations according to Lutz
20.08.2007
A. Schader
A. Schader
A. Schader
1.0.3
Added cover mounting / dismounting
20.08.2007
A. Schader
A. Schader
A. Schader
1.0.4
Recover the lift
20.08.2007
A. Schader
A. Schader
A. Schader
1.0.5
Update for 4.0, 37 and 45 kW
24.10.2007
A. Schader
A. Schader
A. Schader
1.0.6
Update 2 for 4.0, 37 and 45 kW
31.10.2007
A. Schader
A. Schader
A. Schader
1.1.0
First English version
20.11.2007
D. Bedford
D. Bedford
D. Bedford
1.2.0
Spelling corrections
Most important functions in I/O terminal functions are added
in table 16
200 V technical data added
De-rating and over-rating added
21.02.2007
J. Alonso
D. Bedford
D. Bedford
1.2.1
Layout changes applied
27.02.2008
A. Schader
D. Bedford
D. Bedford
1.2.2
OS formula corrected
28.03.2008
J. Alonso
D. Bedford
D. Bedford
1.2.3
Caution added in chapter “conformity to European
standards”
07.04.2008
J. Alonso
D. Bedford
D. Bedford
1.3.0
“Maximum braking time” changed.
“Binary combination for speed selection” example modified.
“Signal timing diagram for travel using intermediate speeds”
updated.
“Correspondence of functions for each phase of the
sequence” table updated and general table added.
H64, H65 & L74 added in start & stop optimization table.
Figure 26 modified.
Rescue operation information modified.
Alarm codes updated.
14.07.2008
J. Alonso
J. Català
J. Català
1.3.1
L56 added to travel optimization table
Figures 8, 9, 10 and 11 modified slightly
Some information added to parameter F03
15.07.2008
J. Català
J. Català
J. Català
1.3.2
Specification tables revised
Figure on page 11, 12, 18, 19, 20 and 22, slightly modified
H67 definition improved on page 33
L56 definition added on page 39
16.07.2008
J. Català
J. Català
J. Català
1.3.3
Figure 23 modified
Table 11 modified
Title changed and text added on page 39 (soft start function)
Alarm messages table modified
Tables numbers corrected
Small text corrections
16.07.2008
J. Alonso
D. Bedford
D. Bedford
1.4.0
No-load current calculation formula is added
Table 12 is updated
Function L83 is added and a value is specified in functions
F20 and F25 in table 11.4
Chapter numbers are included
Small text corrections
25.11.2008
J. Alonso
D. Bedford
D. Bedford
1.5.0
ROM version is included
CE declaration is updated
EN954-1 Cat 3 is included
2,2kW -7 is included
Specifications and over-rating changed
Figure 26 is changed
Some text is added or modified
25.01.2010
J. Alonso
D. Bedford
D. Bedford
1.6.0
ROM version updated
L07, H98(bit2) and L99(bit6) functions included
Some text is added or modified
Specifications modified
24.12.2010
J. Alonso
D. Bedford
D. Bedford
1.6.1
Figure numbers are restructured
Figure 4 is modified
Chapter 3.1 is corrected
28.02.2011
J. Alonso
D. Bedford
D. Bedford
1.6.2
Information at 15 kHz of switching frequency is added in
chapter 3.3
OPL trip is included in chapter 17
Definition of parameters F03 and F04 is changed in chapters
11.2, 11.3 and 11.4
F09 is added in chapter 11.4
Some text is modified
Format of tables is changed and restructured
12.03.2011
J. Alonso
D. Bedford
D. Bedford
1.7.0
EN1 and EN2 terminals included
Safety standards updated
Mistake corrected in figure 11
Firmware version updated
ASR PI included on figure 29
04.01.2012
J. Alonso
D. Bedford
D. Bedford
1.7.1
Some information is added in Chapter 3 (safety standards)
Some values updated in table 1
Some trips are included in chapter 17
Logo is updated
12.07.2012
J. Alonso
J. Català
J. Català
1.8.0
Modifications regarding L80, H04. L76 added.
Some text is modified in chapter 3.1, 3.2 and 15
20.05.2014
J. Alonso
J. Català
J. Català
Dedicated to Mr. Wilfred Zinke
We would like to thank you for your valuable support and assistance in creating this Starting Guide, we are very grateful that you
dedicated your time for this.

Page 3of 42 Fuji Electric Europe GmbH
Contents
Chapters
Page
0. About this manual
4
1. Safety information
5
2. Conformity to European standards
7
3. Technical data
8
3.1 400 V series
8
3.2 200 V series (3ph and 1ph)
9
3.3 Over-rating in 400 V series
9
4. Removing and mounting the terminal block and front covers (5.5 to 22 kW)
10
5. Connections
11
5.1 Power connections
11
5.2 Control signals connection
12
5.3 Use of input terminals for speed set point selection
12
5.4 Control terminals description
13
a. Analog inputs
13
b. Digital inputs
13
c. Relay outputs
14
d. Transistor outputs
14
e. Communication connections (keypad, DCP 3, PC, CANopen)
15
6. Hardware configuration
16
7. Encoder
17
7.1 Standard (Built-in) input connection for 12/15 V incremental encoder
17
7.2 Option card OPC-LM1-IL for induction motors (with or without gear)
18
7.3 Option card OPC-LM1-PS1 for synchronous motors with ECN 1313 EnDat 2.1
19
7.4 Option card OPC-LM1-PR for synchronous motors with ERN 1387
20
8. Keypad operation
21
8.1 Overview
21
8.2 Keypad menus
22
8.3 Example of function setting
23
9. Signals timing diagram for normal travel using high and creep speeds
24
10. Signals timing diagram for travel using intermediate speeds
25
11. Settings
25
11.1 Introduction
25
11.2 Specific settings for induction motors (with encoder)
26
11.3 Specific settings for permanent magnet synchronous motors
27
11.4 Specific settings for induction motors in open loop (geared motors without encoder)
28
11.5 Additional settings for induction motor in open loop
29
11.6 Setting the speed profile
29
11.7 Recommended values for acceleration and deceleration related functions
31
12. Function tables
32
12.1 Travel optimization
32
12.2 Start and stop optimization
33
12.3 Additional functions and settings if needed
33
12.4 Input and output terminals function settings
34
12.5 Bit assignment of functions H98 and L99
34
13. Special operation
35
13.1 Short floor operation
35
13.2 Creepless operation
37
14. Recovering the lift from speed limiter condition
37
15. Rescue operation
38
16. Soft start for closed loop installations (IM and PMSM) with high friction
39
17. Alarm messages
40

Page 4of 42 Fuji Electric Europe GmbH
0. About this manual
Thank you very much for choosing FRENIC-Lift inverter.
FRENIC-Lift series inverter is specially designed for operation of induction and permanent magnet
synchronous motors used in lift applications. Also induction motors without encoder (open loop) can be
controlled obtaining good performance and high positioning accuracy at stop.
The main characteristics of FRENIC-Lift are:
- Compact dimensions with high output power.
- Rescue operation with Battery or UPS with indication of recommended direction.
- Short floor operation with two different modes.
- 200% overload for 10 seconds.
- Communication protocols DCP 3 or CANopen integrated.
- Modbus RTU Protocol is integrated as standard.
- Incremental encoder input (12 V or 15 V / Open Collector).
- Optional cards for different encoder types (Line Driver, EnDat 2.1, SinCos...).
- Pole tuning and Auto tuning without removing the ropes (load).
- Multifunctional, detachable keypad.
- Braking transistor is integrated in all capacities.
- Operation of Induction motor without encoder (open loop) is possible.
This starting guide includes the important information and explanations about the connection and
commissioning of FRENIC-Lift for elevator applications.
Inputs and outputs can be set to different functions using the corresponding functions. By
factory defaults these settings are already suitable for lift applications. In this manual only the
functions related to lift applications are described.
The factory default settings are suitable for induction motors (geared). In case of gearless
synchronous motors the corresponding functions have to be set. It is always possible revert
the function values to factory default.
When setting back to factory default the value of the encoder offset (function L04) is lost. In
this case it is recommended to write down this value before setting to default settings, to be
set back afterwards. This saves the time of making again the pole tuning procedure.
Special functions are not described which are only used in special applications. For questions
please contact our technical staff.
This starting guide is based on firmware version 1950 and 1951 or later. For other software
versions, please contact with Fuji Electric technical department.

Page 5of 42 Fuji Electric Europe GmbH
1. Safety information
Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or maintenance and inspection. Ensure you have
sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter.
Safety precautions are classified into the following two categories in this manual.
Failure to heed the information indicated by this symbol may lead to dangerous conditions,
possibly resulting in death or serious bodily injuries.
Failure to heed the information indicated by this symbol may lead to dangerous conditions,
possibly resulting in minor or light bodily injuries and/or substantial property damage.
Failure to heed the information contained under the CAUTION title can also result in serious consequences. These safety precautions are
of utmost importance and must be observed at all times.
Application
•FRENIC-Lift is designed to drive a three-phase induction motor. Do not use it for single-phase motors or for other purposes.
Fire or an accident could occur.
•FRENIC-Lift may not be used for a life-support system or other purposes directly related to the human safety.
•Though FRENIC-Lift is manufactured under strict quality control, install safety devices for applications where serious accidents
or material losses are foreseen in relation to the failure of it.
An accident could occur.
Installation
•Install the inverter on a non-flammable material such as metal.
Otherwise fire could occur.
•Do not place flammable object nearby.
Doing so could cause fire.
•Do not support the inverter by its terminal block cover during transportation.
Doing so could cause a drop of the inverter and injuries.
•Prevent lint, paper fibres, sawdust, dust, metallic chips, or other foreign materials from getting into the inverter or from
accumulating on the heat sink.
Otherwise, a fire or an accident might result.
•Do not install or operate an inverter that is damaged or lacking parts.
Doing so could cause fire, an accident or injuries.
•Do not stand on a shipping box.
•Do not stack shipping boxes higher than the indicated information printed on those boxes.
Doing so could cause injuries.

Page 6of 42 Fuji Electric Europe GmbH
1. Safety information
Wiring
•When wiring the inverter to the power supply, insert a recommended moulded case circuit breaker (MCCB) or
residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection)
in the path of power lines. Use the devices within the recommended current range.
•Use wires of the specified size.
•When wiring the inverter to the power supply that is 500 kVA or more, be sure to connect an optional DC reactor
(DCR).
Otherwise, fire could occur.
•Do not use one multicore cable in order to connect several inverters with motors.
•Do not connect a surge killer to the inverter's output (secondary) circuit.
Doing so could cause fire.
•Ground the inverter in compliance with the national or local electric code.
Otherwise, electric shock could occur.
•Qualified electricians should carry out wiring.
•Disconnect power before wiring.
Otherwise, electric shock could occur.
•Install inverter before wiring.
Otherwise, electric shock or injuries could occur.
•Ensure that the number of input phases and the rated voltage of the product match the number of phases and the
voltage of the AC power supply to which the product is to be connected.
Otherwise fire or an accident could occur.
•Do not connect the power supply wires to output terminals (U, V, and W).
•Do not insert a braking resistor between terminals P (+) and N (-), P1 and N (-), P (+) and P1, DB and N (-), or P1 and
DB.
Doing so could cause fire or an accident.
•Generally, control signal wires are not reinforced insulation. If they accidentally touch any of live parts in the main
circuit, their insulation coat may break for any reasons. In such a case, ensure the signal control wire is protected from
making contact with any high voltage cables.
Doing so could cause an accident or electric shock.
•Connect the three-phase motor to terminals U, V, and W of the inverter.
Otherwise injuries could occur.
•The inverter, motor and wiring generate electric noise. Ensure preventative measures are taken to protect sensors and
sensitive devices from RF noise.
Otherwise an accident could occur.
Operation
•Be sure to install the terminal cover before turning the power ON. Do not remove the covers while power is applied.
Otherwise electric shock could occur.
•Do not operate switches with wet hands.
Doing so could cause electric shock.
•If the auto-reset function has been selected, the inverter may automatically restart and drive the motor depending on
the cause of tripping.
(Design the machinery or equipment so that human safety is ensured after restarting.)
•If the stall prevention function (current limiter), automatic deceleration, and overload prevention control have been
selected, the inverter may operate at an acceleration/deceleration time or frequency different from the commanded
ones. Design the machine so that safety is ensured even in such cases.
Otherwise an accident could occur.
•If an alarm reset is made with the Run command signal turned ON, the inverter may start immediately. Ensure that the
Run command signal is turned OFF in advance.
Otherwise an accident could occur.
•Ensure you have read and understood the manual before programming the inverter, incorrect parameter settings may
cause damage to the motor or machinery.
An accident or injuries could occur.
•Do not touch the inverter terminals while the power is applied to the inverter even if the inverter is in stop mode.
Doing so could cause electric shock.

Page 7of 42 Fuji Electric Europe GmbH
1. Safety information
•Do not turn the main circuit power (circuit breaker) ON or OFF in order to start or stop inverter operation.
Doing so could cause failure.
•Do not touch the heat sink and braking resistor because they become very hot.
Doing so could cause burns.
•Before setting the speeds (frequency) of the inverter, check the specifications of the machinery.
•The brake function of the inverter does not provide mechanical holding means.
Injuries could occur.
Maintenance and inspection, and parts replacement
•Turn the power OFF and wait for at least five minutes before starting inspection. Further, check that the LED
monitor is unlit and that the DC link bus voltage between the P (+) and N (-) terminals is lower than 25 VDC.
Otherwise, electric shock could occur.
•Maintenance, inspection, and parts replacement should be made only by qualified persons.
•Take off the watch, rings and other metallic objects before starting work.
•Use insulated tools.
Otherwise, electric shock or injuries could occur.
Disposal
•Treat the inverter as an industrial waste when disposing of it.
Otherwise injuries could occur.
Others
•Never attempt to modify the inverter.
Doing so could cause electric shock or injuries.
2. Conformity to European standards
The CE marking on Fuji Electric products indicates that they comply with the essential requirements of the Electromagnetic
Compatibility (EMC) Directive 2004/108/EC issued by the Council of the European Communities and the Low Voltage Directive
2006/95/EC.
Inverters with built-in EMC filter that bear a CE marking are in conformity with EMC directives. Inverters having no built-in EMC
filter can be in conformity with EMC directives if an optional EMC compliant filter is connected to them.
General purpose inverters are subject to the regulations set forth by the Low Voltage Directive in the EU. Fuji Electric declares the
inverters bearing a CE marking are compliant with the Low Voltage Directive.
FRENIC-Lift inverters are in accordance with the regulations of following council directives and their amendments:
EMC Directive 2004/108/EC (Electromagnetic Compatibility)
Low Voltage Directive 2006/95/EC (LVD)
For assessment of conformity the following relevant standards have been taken into consideration:
EN61800-3:2004
EN61800-5-1:2003
The FRENIC-Lift inverters are categorized as category C2 according to EN61800-3:2004. When you use these
products in the domestic environment, you may need to take appropriate countermeasures to reduce or eliminate
any noise emitted from these products.

Page 8of 42 Fuji Electric Europe GmbH
3. Technical data
3.1 400 V series
Output ratings
Type: FRN□□□ LM1S-4□
4.0
5.5
7.5
11
15
18.5
22
30
37
45
Rated voltage (V)
3-phase 380 to 480 V (Output voltage cannot be higher than input voltage)
Rated frequency (Hz)
50-60 Hz
Rated capacity at 440V (kVA)
6.8
10.2
14
18
24
29
34
45
57
69
Typical Motor capacity (kW)
4
5.5
7.5
11
15
18.5
22
30
37
45
Rated current (A)*1
9
13.5
18.5
24.5
32
39
45
60
75
91
Overload current rating (A)
18 for 3 s
27 for 10 s
37 for 10 s
49 for 10 s
64 for 10 s
78 for 10 s
90 for 10 s
108 for 5 s
135 for 5 s
163 for 5 s
Overload capability (%)
200% for 3 s
200% for 10 s
180% for 5 s
Input values
Mains supply
3-phase 380 to 480 V; 50/60 Hz; Voltage: -15% to +10%; Frequency: -5% to +5%
External control supply
1-phase 200 to 480 V; 50/60Hz
1-phase 380 to 480V;
50/60 Hz
Input current with DC reactor (A)
7.5
10.6
14.4
21.1
28.8
35.5
42.2
57
68.5
83.2
Input current without DC reactor (A)
13
17.3
23.2
33
43.8
52.3
60.6
77.9
94.3
114
Required power supply capacity
(kVA)
5.2
7.4
10
15
20
25
30
40
48
58
Input values for battery operation
Battery operation voltage
48 VDC or higher
Auxiliary control power supply
1-phase 200 to 480 V; 50/60 Hz
1-phase 380 to 480 V;
50/60 Hz
Voltage/frequency variations
Voltage: -15% to +10% (Voltage unbalance: 2% or less); Frequency: -5% to +5%
Braking resistor values
Maximum braking time (s)
60
Duty cycle (%ED)
50
Minimum resistor value ± 5% (Ω)
96
48
48
24
24
16
16
10
10
8
Options and Standards
DC reactor (DCRE)
Optional
EMC –Filter
Optional
Safety standards
EN 61800-5-1, EN 61800-5-2 (SIL 2), EN ISO 13849-1 (Cat. 3, PL d)
EN61800-5-1
Protection degree (IEC60529)
IP20
IP00
Cooling
Fan cooling
Mass (kg)
2.8
5.6
5.7
7.5
11.1
11.2
11.7
24.0
33.0
34.0
*1 For 10 kHz Switching frequency, 45 °C ambient temperature and 80%ED

Page 9of 42 Fuji Electric Europe GmbH
3. Technical data
3.2 200 V series (3ph and 1ph)
Type:
FRN□□□ LM1S-2□
FRN□□□ LM1S-7□
Output ratings
5.5
7.5
11
15
18.5
22
2.2
Rated voltage (V)*1
3-phase 200 to 240 V
1-phase 200 to 240 V
Rated frequency (Hz)
50-60 Hz
Rated capacity at 220V (kVA)
10.2
14
18
24
28
34
4.1
Typical Motor capacity (kW)
5.5
7.5
11
15
18.5
22
2.2
Rated current (A) *2
27
37
49
63
74
90
11
Overload current rating for 10s (A)
54
74
98
126
148
180 for 5 s
22 for 3 s
Overload capability for 10s (%)
200
Input values
Mains supply
3-phase 200 to 240 V; 50/60 Hz; Voltage: -15%
to +10%; Frequency: -5% to +5%
1-phase 200 to 240V;
50/60Hz; Voltage: -15%
to +10%; Frequency:
-5% to +5%
External control supply
200 to 240 V; 50/60 Hz
Input current with DC reactor (A)
21.1
28.8
42.2
57.6
71
84.4
17.5
Input current without DC reactor (A)
31.5
42.7
60.7
80.1
97
112
24
Required power supply capacity
(kVA)
7.4
10
15
20
25
30
3.5
Input values for battery operation
Battery operation voltage
24 VDC or higher
Auxiliary control power supply
1-phase 200 to 240 V; 50/60 Hz ; Voltage: -15% to +10%;
Frequency: -5% to +5%
Braking resistor values
Maximum braking time (s)
60
Duty cycle (%ED)
50
Minimum resistor value ± 5% (Ω)
15
10
7.5
6
4
3.5
33
Options and Standards
DC reactor (DCRE)
Optional
EMC –Filter
Optional
Safety standards
EN 61800-5-1, EN 61800-5-2 (SIL 2), EN ISO 13849-1 (Cat. 3, PL d)
Protection degree (IEC60529)
IP20
Cooling
Fan cooling
Mass (kg)
5.6
5.7
7.5
11.1
11.2
11.7
3.0
*1 Output voltage cannot be higher than input voltage
*2 For 10 kHz Switching frequency, 45 °C ambient temperature and 80%ED
3.3 Over-rating for 400 V series
In table 1, different ratings are shown depending on the switching frequency.
Table 1. Over-rating for 400 V series
Size
INVERTER
Maximum
Motor
POWER
40%ED 45 ºC
Switching frequency: 10 kHz
Switching frequency: 12 kHz
Switching frequency: 15 kHz
I rated
(A)
Overload
(%)
Time
(s)
I rated
(A)
Overload
(%)
Time
(s)
I rated
(A)
Overload
(%)
Time
(s)
4.0
4 kW
10.6
170
3
10
180
3
9.5
190
3
5.5
5.5 kW
17.6
170
10
15
180
10
14.2
190
10
7.5
7.5 kW
24.1
170
10
20.5
180
10
19.4
190
10
11
11 kW
30.5
170
10
27.2
180
10
25.7
190
10
15
15 kW
37.6
170
10
35.6
180
10
33.6
190
10
18.5
18.5 kW
45
170
10
43.4
180
10
41
190
10
22
22 kW
54.8
170
10
50
180
10
47
190
10
30
30kW
63.5
170
5
60
180
5
60
180
5
37
37 kW
79.5
170
5
75
180
5
75
180
5
45
45 kW
96
170
5
91
180
5
91
180
5

Page 10 of 42 Fuji Electric Europe GmbH
4. Removing and mounting the terminal block and front covers (5.5 to 22 kW)
Figure 1: Removing the terminal block cover and the front cover
Figure 2: Mounting the terminal block cover and the front cover
Terminal block cover
fastening screw
"PULL" Mark
Terminal block
cover
Front cover
Front cover
Front cover
Hinge
Hole
Cover
fastening
screw
(terminal block
cover)
Front cover
Terminal
block cover
Hole
Latch
Terminal block
cover