Fujioh FDR-4200 User manual

Range Hood
INSTALLATION MANUAL
MODEL: FDR-4200
FDR-4200D
1U030481
READ AND SAVE THESE INSTRUCTIONS.
Keep this manual in a convenient place for future reference.
FUJI INDUSTRIAL CO., LTD.
TABLE OF CONTENTS
Safety Instructions .............................................................................................. 2
Name of Parts ..................................................................................................... 4
Size & Dimensions.............................................................................................. 5
Range Hood Location ......................................................................................... 5
Installation........................................................................................................... 6
1. Preparation ................................................................................................ 6
2. Range Hood Mounting ............................................................................... 9
3. Connecting Power Supply Wires ............................................................. 10
4. Attaching Duct Cover ............................................................................... 11
5. Final Assembly and Check ...................................................................... 12
Explanation to the End User ............................................................................. 13
Circuit Diagram ................................................................................................. 13

SAFETY INSTRUCTIONS
Before installation and operation, read these instructions carefully and use this product only in the manner
described by the manufacturer in the operation manual.
The instructions shown below are used to alert you to potential personal injury and property damage
hazards.
There are three hazard classifications based on potentially dangerous situations.
Obey all safety instructions that show these symbols to avoid possible injury, death and property damage.
WARNING:WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION:CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
CAUTION:CAUTION used without the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.
WARNING
1. TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer. If you have questions, contact
the manufacturer.
b) Before servicing or cleaning the unit, switch power off at service panel and lock the service
disconnecting means to prevent power from being switched on accidentally. When the service
disconnecting means cannot be locked, securely fasten a prominent warning device, such as
a tag, to the service panel.
2. To reduce the risk of fire or electric shock, do not use this range hood with any solid-state
speed control device.
3. TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by a qualified person(s) in accordance
with all applicable codes and standards, including fire-rated construction.
b) Sufficient air is needed for proper combustion and exhausting of gases through the flue
(chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment
manufacturer’s guidelines and safety standards such as those published by the National Fire
Protection Assoiation (NFPA), and The American Society for Heating, Refrigeration and Air
Conditioning Engineers (ASHRAE), and the local code authorities.
c) When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden
utilities.
d) Ducted fan must always be vented to outdoors.
4. TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
5. This unit must be grounded.
6. Install this range hood to the wall. Check that the hood is correctly installed, since incorrect
installation could result in the range hood becoming detached and falling off.
7. Connect only to an AC120 Volt power source or the range hood could result in fire, electric
shock, and damage.
2

CAUTION
3. Read specification label on this product for further information and requirements.
2. To reduce the risk of fire and to properly exhaust air, be sure to duct air outside. Do not vent
exhaust air into spaces within walls, ceilings or into attics, crawl spaces or garages.
6. Fasten the filter and other parts securely. Incorrect attachment may resulty in personal injury
or property damage.
4. Use only for the purpose of kitchen ventilation.
5. Do not install this range hood in the bathroom or in other wet rooms since electrical shock
and damage may result.
1. For general ventilating use only. Do not use to exhaust hazardous or explosive material and
vapors.
7. Keep your hands and other objects away from the fan while it is in motion. If not, personal
injury or damage may result.
: means prohibition. It indicates actions, if any, that
mustn’t be done.
': means forcible execution. It indicates actions, if any,
that must be done.
NOTE: The safety instructions are explained with the following
pictographic symbols.
3

NAME OF PARTS
Lamp Cover
Body
Filter
Rectifier
Baffle Panel
Oil Tray
Switch
Fan Case Cover
Accessories
::
::
:Hanger
[2 plates]
::
::
:Washer head
wood screw
[4 pcs.]
::
::
:Duct joint
[1 pc.]
::
::
:Duct cover
[1 pc.]
For mounting the hood body.
For mounting the hood body to the
side wall.
For connecting the hood body with
the duct for ventilation.
::
::
:Soft tape - black
[1 pc.]
For sealing a gap between the duct
joint and the duct.
For fixing the duct cover. (FDR-
4200D only)
::
::
:FT screw [4 pcs.]
For covering and protecting the duct
joint portion. (FDR-4200D only)
::
::
:Wood screw [2 pcs.]
::
::
:Washer [2 pcs.]
For fixing the duct cover to the side
wall. (FDR-4200D only)
Oil Receiving Cover
Spice Rack
(FDR-4200D only)
4

1
The range hood must be installed just above the cooktop.
2
The minimum distance from the cooking surface to the bottom of the range hood
must be 11".
3
The total weight of the FDR series
range hoods are:
FDR-4200----------28 kg
FDR-4200D--------35 kg
4
Power requirements are:
AC120 V, 60 Hz, 1.9 Amp
RANGE HOOD LOCATION
CAUTION:• Check that the hood is correctly installed, since incorrect
installation could result in the detachment of the range hood
and the unit fall off.
• To protect hands from injury, wear working gloves when
installing the range hood.
SIZE & DIMENSIONS
5

1. PREPARATION
1
According to the conditions where the
range hood is installed, determine
whether it will discharge vertically or
horizontally (7" Round duct). For vertical
or horizontal discharge, run duct work
between the hood location and a roof
cap or wall cap. For the best result in
either directions, use a minimum number
of transitions and elbows. Be sure to
attach a roof cap or wall cap to avoid
leaking rain in the end.
NOTE: FDR-4200D is for horizontal
discharge only.
2
Use diagrams below, for proper placement of ductwork and electrical cutout in the
wall or ceiling.
NOTE: Refer also to “SIZE & DIMENSIONS” on page 5.
INSTALLATION
WARNING:• If the range hood is not installed properly, it could become
detached and fall off.
• Ensure that the metal duct does not touch other metal housing
materials, otherwise fire or electric shock could result.
;7" Round Ducting
6

;7" Round Horizontal Ducting
NOTE: Provide the ducting and electrical cutouts within the shaded area
(FDR-4200D only).
23-5/8" 21-5/8"
15"
11-13/16"
18-1/8" 16-15/16" 1-3/16"
HOOD MOUNTING
SCREWS (4)
FRONT OF HOOD
BRACKET MOUNTING
SCREWS (2) 13-3/4"
DUCT COVER WIDTH
DUCT COVER HEIGHT
19-11/16"
15-3/4"
3
Run house wiring between service panel and hood location.
4
Prepare the range hood.
(1)Remove the oil receiving cover
Hold both ends of the oil receiving
cover with your hands and lift it up to
detach from the body.
(2)Remove the Rectifier Baffle Panel
Loosen the screws fixing the Rectifier
Baffle Panel, then slide the panel
upward to dislocate the temporary
fixing holes and disengage from the
catches of the body.
Oil receiving cover
Temporary
fixing hole
Catch
Rectifier Baffle Panel
7

(3)Remove the slot filters
Remove the screws fixing the slot
filters, then lift them up to disengage
from the catches of the body.
(4)Fix the hangers
Four fixing screws are supplied with
attaching to the top of the body. Fix
the supplied hangers on the body
firmly using these screws.
(5)Fix the duct joint
Insert one bottom end of the supplied
duct joint into the holder on the rear
top of the body, and fix the duct joint
firmly using 2 screws on its front side.
(The fixing screws are supplied with
attaching to the top of the body.)
Then attach the supplied soft tape
around the duct joint.
Note: When mounting the duct joint,
pay attention to the direction of
its shutter movement referring
to figure below.
Correct Wrong
Filter
8

2. RANGE HOOD MOUNTING
1
Referring to “SIZE & DIMENSIONS” on
page 5, insert 2 supplied washer head
wood screws into the mounting wall (for
the left and right hangers). Allow about
¼" space between the wall and
screwheads for hanging the body.
2
To mount the range hood, hook the
temporary fixing holes of the hangers on
the screws, slide the body downward,
then tighten the screws.
3
Insert 2 more washer head wood
screws in the holes of the body, and
tighten them firmly.
4
Connect duct and duct joint, then
make the duct joint secure and air tight
using non-flammable tape such as duct
tape, etc. (not supplied)
Duct Tape, etc. Duct
CAUTION:The range hood is quite heavy (FDR-4200D: 35kg, FDR-
4200: 28kg), so be careful not to injured during mounting
work.
9

Conduit
Nut
Range
Hood
3. CONNECTING POWER SUPPLY WIRES
WARNING:• Electrical wiring should be done by a qualified person(s) in
accordance with all-applicable codes and standards,
including fire-rated construction. An unqualified person
doing the work could result in fire, electric shock or injury.
• This range hood uses 120V AC. Do not connect to another
voltage since fire, electric shock or damage could result.
1
Remove the nut from the conduit
connector at the end of power wiring.
WARNING:Be sure to switch
power OFF at service panel before
wiring.
2
Remove 1 screw fixing the wire box
cover, and detach the cover.
3
Connect the conduit through the
connecting hole of the body using the
nut previously removed.
4
Connect the electrical wires as follows:
Connect wires tightly and securely
using wire connectors (not supplied).
• Black to Black
• White to White
• Green to Green
5
Make sure that all wires are connected
properly and enclosed inside of the
wiring compartment, then replace the
wire box cover with the screw.
Conduit
Nut
Power
Wiring
Wire box
cover
Range
Hood
Conduit
Wire Connector
(not supplied)
Wire
(Conduit inside)
Wire (unit inside)
10

1
Remove the front panel of the supplied
duct cover by pulling out its bottom end
(roller catch fastened).
Note: The duct cover is supplied with its
top plate assembled. Remove the
top plate when it’s unnecessary.
2
Temporarily insert 4 supplied FT screws
into the holes on the top of the body.
Allow about 1/10” space between the top
plate and screwheads.
3
Put the duct cover with aligning its 4
bottom cutouts with the 4 screws, slide it
backward, then tighten the screws firmly.
4
Insert 2 supplied wood screws with
washers in the holes (left and right) on
the back bracket of the duct cover, and
tighten them securely.
5
Replace the front panel with engaging its
top notches first, then pushing its bottom
side to set into the roller catch.
4. ATTACHING DUCT COVER (FDR-4200D only)
Front Panel
Roller Catch
Duct Cover
FT screws (4)
Wood Screws (2)
& Washers (2)
Bracket
11

5. FINAL ASSEMBLY AND CHECK
Two 60 W light bulbs (not supplied) can be mounted to this range hood. Prior to final
assembly, install light bulbs (in the base diameter 26 mm), rated 120 V - 60 W or
below.
1
Assembly (refer to “PREPARATION”)
(1) The oil tray is attached with tape on the
bottom inside of the body, so be sure to
remove the tape before operation.
(2) Replace the slot filters with 2 screws.
(3) Replace the Rectifier Baffle Panel with 2 screws.
(4) Replace the oil receiving cover.
2
Check
(1) Turn on the electrical circuit to the range hood.
(2) Make sure that the switch and light operate correctly.
Refer to page 5 of the Operation Manual.
(3) Check the ventilating functions at Hi, Me and Lo positions.
(4) Make sure that the range hood has no abnormal noises and/or vibration.
CAUTION:• To reduce the risk of injury, keep your hands and other
objects away from the fan while it is in motion.
• Wear working gloves to avoid injury.
12

CIRCUIT DIAGRAM
120V
60Hz
Indicating Lamp
Lamp receptacle E26
(Lamp Max 60W)
AC250V 660W
E136278
Control Switch
AC125V 3A
Lock Lock Release
Reset Key
Yellow
Yellow
Yellow
Red
60W 60W
Black
White
Black Black White White
Black
Black
White
White
Green
Connector
Connector
Connector
Black Red Orange Brown Blue
Red
Orange Brown Blue
Orange
Brown
Blue
Capacitor
8µF 440VAC
Gray Gray Gray
Red
White
Model No.1U204261
Capacitor Running Induction Motor
Single-phase 120V 60Hz 220W
Ins.Class A 4 Poles
Auxiliary Coil 2
Auxiliary Coil 3
Thermal
Cutoffs
Thermal
Cutoffs
Auxiliary Coil
Main Coil 1
E76560
Explanation to the End User
(1) Referring to the Operation Manual, explain the operation of this range hood to
end users.
(2) The Installation Manual and Operation Manual should be given to the end user.
13

Fuji Industrial Co., Ltd.
2-1-9 Fuchinobe, Sagamihara-shi, Kanagawa-ken 229-0006 Japan
Tel. [phone]
Fax. [phone]
1U030481