Fujitsu Primergy RX200 S4 Owner's manual

PRIMERGY RX200 S4 Server
Service Supplement
Edition January 2008

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Copyright and Trademarks
© cognitas. Gesellschft für Technik-Dokumentation mbH 2008 Pfad: J:\RX200S4\Doku\Suppl\EN\rx200s4-ss-en.vor
Copyright © 2008 Fujitsu Siemens Computers GmbH.
All rights reserved.
Delivery subject to availability; right of technical modifications reserved.
All hardware and software names used are trademarks of their respective manufacturers.

RX200 S4 Service Supplement
Contents
1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Overview of the documentation . . . . . . . . . . . . . . . . . 5
1.2 Notational conventions . . . . . . . . . . . . . . . . . . . . . 7
2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Replacement routines . . . . . . . . . . . . . . . . . . . . . 17
4.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1 Pulling out / removing the server . . . . . . . . . . . . . . . . 17
4.1.2 Opening/closing the server . . . . . . . . . . . . . . . . . . . 19
4.1.3 Removing the air duct . . . . . . . . . . . . . . . . . . . . . . 19
4.2 Replacing the front panel module . . . . . . . . . . . . . . . 20
4.3 Replacing the chassis ID / temperature sensor . . . . . . . 22
4.4 Replacing the fan board . . . . . . . . . . . . . . . . . . . . 22
4.5 Replacing the SAS board for 3.5-inch drives . . . . . . . . . 24
4.6 Replacing the SAS board for 2.5-inch drives . . . . . . . . . 25
4.7 Replacing the power-distribution module . . . . . . . . . . 26
4.8 Replacing the system board . . . . . . . . . . . . . . . . . . 27

Service Supplement RX200 S4
Contents
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5 Board layout . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Front panel module . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 SAS boards . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.1 SAS board for 3.5-inch drives . . . . . . . . . . . . . . . . . . . 32
5.2.2 SAS board for 2.5-inch drives . . . . . . . . . . . . . . . . . . . 33
5.3 Fan board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.4 Power-distribution module . . . . . . . . . . . . . . . . . . . 35
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

RX200 S4 Service Supplement 5
1 Preface
The PRIMERGY RX200 S4 server is an Intel-based server for mid-size
networks and large companies. The server is suitable for use as a file server
and also as an application, information or Internet server.
1.1 Overview of the documentation
Concept and target groups
This Service Supplement completes the information given in the Operating
Manual, the Options Guide and the Technical Manual of the system board.
The activities described in this manual may only be performed by service
personnel.
Service DVD
Service partners of Fujitsu Siemens can order a Service DVD PRIMERGY. On
the DVD the following manuals are available in pdf format:
– The “Safety notes and other important information” manual
– The Operating Manual for the PRIMERGY RX200 S4
– The Technical Manual for the system board D2671
– The Options Guide for the PRIMERGY RX200 S4
– The Service Supplement for the PRIMERGY RX200 S4
– The “BIOS Setup” manual

6 Service Supplement RX200 S4
Overview of the documentation Preface
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Information/activity Manual
Detailed safety notes “Safety notes and other
important information“
manual
Features and technical data of the server Operating Manual
Installation and operation, among other things:
– External ports
– Operation
– Configuration of the server
– Installation of the rack mounting kit
Troubleshooting
Installation/removal or replacing of the CSS
components:
– Hot-plug power supply units
– Hot-plug HDD modules
– Hot-plug system fans
– Memory modules
– Expansion boards
Information about the system board:
– Features of the system board
– Connector assignment
– Jumper settings
– Replacing the battery
Technical Manual
Extensions and upgrades:
IFor some components only the installation
routine is described in the Options Guide.
Removing these components proceed in
reverse order.
– Installing a second processor/replacing the
processor/heat sink
– Extending/replacing the main memory
– Installing an accessible drive
– Installing LSP/LSD
– Installing expansion boards
– Installing an iBBU
– Cabling
Options Guide
Table 1: Overview of the documentation (part 1 of 2)

RX200 S4 Service Supplement 7
Notational conventions
1.2 Notational conventions
The following notational conventions are used in this manual:
Replacement routines:
– Replacing the front panel module
– Replacing the chassis ID/temperature sensor
– Replacing the fan board
– Replacing the SAS board for 3.5-inch drives
– Replacing the SAS board for 2.5-inch drives
– Replacing the power-distribution module
– Replacing the system board
Service Supplement
Board layout
BIOS setup “BIOS Setup“ manual
Italics indicates commands or menu items.
“Quotation marks” indicate names of chapters and terms that are being
emphasized.
Êdescribes activities that must be performed in the order
shown.
VCAUTION! pay particular attention to texts marked with this symbol.
Failure to observe this warning may endanger your life,
destroy the system or lead to the loss of data.
Iindicates additional information, notes and tips.
Table 2: Notational conventions
Information/activity Manual
Table 1: Overview of the documentation (part 2 of 2)

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RX200 S4 Service Supplement 9
2Procedure
VCAUTION!
The actions described in these instructions should only be performed by
service personnel.
ÊFirst of all please familiarize yourself with the safety instructions in the
chapter “Safety notes” on page 11f.
ÊEnsure that all required manuals (see Service DVD) are available, printing
out the PDF files if necessary. You will definitely need the Operating Manual
for the server, the Options Guide for the server and the Technical Manual for
the system board.
ÊShut down the server correctly, switch it off, pull out the power plug, and
open the server as described in the chapter “Replacement routines” on
page 17ff.
ÊReplace the defective component, as described in the relevant chapter.
ÊClose the server.
ÊConnect the cables.1
ÊConnect the server to the power outlet.1
ÊStart the operating system.1
ÊIf necessary, perform the relevant configuration.1
1These procedures are described in the Operating Manual.

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RX200 S4 Service Supplement 11
3 Safety notes
IThe following safety notes are also provided in the “Safety notes and
other important information” manual.
This device complies with the relevant safety regulations for data processing
equipment.
VCAUTION!
The actions described in these instructions should only be performed by
service personnel.
Before operating the device
VCAUTION!
●During installation and before operating the device, observe the
instructions on environmental conditions for your device.
●If the device is brought in from a cold environment, condensation may
form both inside and on the outside of the machine.
Wait until the device has acclimatized to room temperature and is
absolutely dry before starting it up. Material damage may be caused
to the device if this requirement is not observed.
●Transport the device only in the original packaging or in packaging
that protects it from knocks and jolts.
Installation and operation
VCAUTION!
●If the rack model is integrated in an installation that receives power
from an industrial (public) power supply network with the IEC309
connector, the (public) power supply protection must comply with the
requirements for the non-industrial (public) power supply networks for
the type A connector.
●The server automatically sets itself to a voltage in the range of
100 V to 240 V. Make sure that your local voltage is within this range.

12 Service Supplement RX200 S4
Safety notes
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VCAUTION!
●This device has a specially approved power cable and must only be
connected to a safety socket on the rack mains socket strip.
●Ensure that the power socket on the device or the grounded wall
outlet is freely accessible.
●The ON/OFF button does not disconnect the device from the mains
voltage. To disconnect the line voltage completely, remove the power
plug from the power socket.
●Always connect the device and the attached peripherals to the same
power circuit. Otherwise you run the risk of losing data if, for example,
the server is still operating but the peripheral device (e.g. storage
subsystem) has failed during a power outage.
●Take notice that the data cables to peripheral devices are adequately
shielded.
●To the LAN wiring the requirements apply in accordance with the
standards EN 50173 and EN 50174-1/2. As minimum requirement
the use of a protected LAN line of category 5 for 10/100 MBps
Ethernet, and/or of category 5e for Gigabit Ethernet is considered.
The requirements of the specification ISO/IEC 11801 are to be
considered.
●Route the cables in such a way that they do not form a potential
hazard (make sure no-one can trip over them) and that they cannot
be damaged. When connecting up a device, refer to the relevant
notes in this manual.
●Never connect or disconnect data transmission lines during a storm
(lightning hazard).
●Make sure that no objects (such as bracelets or paper clips) fall into
or liquids spill into the device (risk of electric shock or short circuit).
●In emergencies (e.g. damaged casing, controls or cables, penetration
of liquids or foreign matter), switch off the device immediately and
remove the power plug.

RX200 S4 Service Supplement 13
Safety notes
VCAUTION!
●Proper operation of the device (in accordance with IEC 60950-1/
EN 60950-1) is only ensured if the casing is completely assembled
and the rear covers for the installation openings have been put in
place (electric shock, cooling, fire protection, interference
suppression).
●Install only system expansions that satisfy the requirements and rules
governing safety and electromagnetic compatibility and relating to
telecommunications terminal equipment. If you install other expan-
sions, you may damage the system or violate the safety regulations
and regulations governing RFI suppression.
●The components or parts marked with a warning label (e.g. lightning
symbol) may only be opened, removed or exchanged by authorized,
qualified personnel. The hot-plug power supply units are exceptions
to this rule.
●The warranty expires if the device is damaged during the installation
or replacement of system expansions.
●You may only set those resolutions and refresh rates specified in the
„Technical data“ section of the monitor description. Otherwise, you
may damage the monitor.
Batteries
VCAUTION!
●Incorrect replacement of batteries may lead to a risk of explosion. The
batteries may only be replaced with identical batteries or with a type
recommended by the manufacturer (see the Technical Manual for the
system board).
●Do not throw batteries into the trash can. They must be disposed of
in accordance with local regulations concerning special waste.
●The battery must be disposed of in accordance with local regulations
concerning special waste.

14 Service Supplement RX200 S4
Safety notes
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VCAUTION!
●Replace the lithium battery on the system board in accordance with
the instructions in the Technical Manual for the system board.
●All batteries containing pollutants are marked with a symbol (a
crossed-out garbage can). In addition, the marking is provided with
the chemical symbol of the heavy metal decisive for the classification
as a pollutant:
Cd Cadmium
Hg Mercury
Pb Lead
Working with CDs/DVDs and CD/DVD drives
When working with devices with CD/DVD drives, these instructions must be
followed.
VCAUTION!
●Only use CDs/DVDs that are in perfect condition in your server's
CD/DVD drive, in order to prevent data loss, equipment damage and
injury.
●Check each CD/DVD for damage, cracks, breakages etc. before
inserting it in the drive.
Note that any additional labels applied may change the mechanical
properties of a CD/DVD and cause imbalance.
Damaged and imbalanced CDs/DVDs can break at high drive speeds
(data loss).
Under certain circumstances, sharp CD/DVD fragments can pierce
the cover of the CD/DVD drive (equipment damage) and can fly out
of the device (danger of injury, particularly to uncovered body parts
such as the face or neck).
IYou can prevent mechanical damage and damage to the CD/DVD drive,
as well as premature CD/DVD wear, by observing the following sugges-
tions:
●Only insert CDs/DVDs in the drive when needed and remove them
after use.
●Store the CDs/DVDs in suitable sleeves.

RX200 S4 Service Supplement 15
Safety notes
●Protect the CDs/DVDs from exposure to heat and direct sunlight.
ILaser information
The CD/DVD drive complies with IEC 60825-1 laser class 1.
VCAUTION!
The CD/DVD drive contains a light-emitting diode (LED), which under
certain circumstances produces a laser beam stronger than laser
class 1. Looking directly at this beam is dangerous.
Never remove parts of the CD/DVD drive casing!
Modules with electrostatic-sensitive components:
Systems and components that might be damaged by electrostatic discharge
(ESD) are marked with the following label:
Figure 1: ESD label
When you handle components fitted with ESDs, you must observe the following
points under all circumstances:
●Remove the power plug from the power socket before inserting or removing
components containing ESDs.
●You must always discharge yourself of static charges (e.g. by touching a
grounded object) before working.
●The equipment and tools you use must be free of static charges.
●Only touch the components at the positions highlighted in green (touch
points).
●Do not touch any exposed pins or conductors on a component.

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Safety notes
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●Use a grounding cable designed for this purpose to connect yourself to the
system unit as you install components.
●Place all components on a static-safe base.
IYou will find a detailed description for handling ESD components in the
relevant European or international standards (DIN EN 61340-5-1,
ANSI/ESD S20.20).

RX200 S4 Service Supplement 17
4 Replacement routines
VCAUTION!
When handling systems and boards, make sure you observe the safety
notes in the chapter “Safety notes” on page 11ff.
4.1 Preparation
ÊExit all applications and shut down the server correctly.
ÊIf your operating system has not switched off the server, press the On/Off
button.
ÊUnplug the power plugs.
4.1.1 Pulling out / removing the server
Figure 2: Removing the server
ÊUndo the knurled screws (1) and pull the server carefully out of the rack (2)
as far as it will go.
COMPACT
HighSpeed
COMPACT
HighSpeed
CSS
1
1
2

18 Service Supplement RX200 S4
Preparation Replacement routines
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ÊIf the pulled-out server is difficult to access in the rack, remove it completely
from the rack. If you do not want to remove the server, skip this page.
VCAUTION!
The server has no cable management in the rack!
Therefore you must unplug all cables connected to server before you
remove it.
VCAUTION!
At least two people are needed to remove the server from the
rack.
Figure 3: Removing the server from the rack
ÊPress in the safety springs (1) on both sides, and carefully pull the server
further toward you (2).
ÊPull the server out of the rails and place it on a table, for example.
COMPACT
HighSpeed
COMPACT
HighSpeed
CSS
1
2

RX200 S4 Service Supplement 19
Replacement routines Preparation
4.1.2 Opening/closing the server
Figure 4: Removing the housing cover
ÊTo take off the housing cover, press the button (1).
ÊSlide the cover about 1 cm backward (2) and lift it off.
4.1.3 Removing the air duct
Figure 5: Removing the air duct
ÊLift up the air duct and take it out.
COMPACT
HighSpeed
COMPACT
HighSpeed
CSS
1
2

20 Service Supplement RX200 S4
Replacing the front panel module Replacement routines
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4.2 Replacing the front panel module
The front panel module consists of the front panel board, an operating panel
and a holder. These components are already pre-assembled.
ÊOpen the server as described in the section “Preparation” on page 17.
ÊLift up the air duct and take it out as described in the section “Removing the
air duct” on page 19.
Figure 6: Loosening the screw
ÊLoosen the screw (1) and unplug the front panel cable (2).
2
1