Furukawa electric S124 User manual

FTS-B557-01
S124 FUSION SPLICER
USER MANUAL
Issue 1

1
1. Safty information and instructions _________________________________4
1.1 Safety Information ________________________________________________ 4
1.2 Safety Messages___________________________________________________ 4
1.3 WARNINGS and CAUTIONS _______________________________________ 5
1.4 Power Requirements______________________________________________ 11
1.5 Toxic Hazards____________________________________________________ 12
1.5.1 Incineration______________________________________________________ 12
1.5.2 Acidic or caustic compounds_______________________________________ 12
1.5.3 Physical damage _________________________________________________ 12
2. Getting Started _________________________________________________13
2.1 Unpacking and Initial Inspection __________________________________ 13
3. Operating Specifications and Components _________________________14
3.1 Specifications ____________________________________________________ 14
3.2 Components _____________________________________________________ 16
3.2.1 Standard Components_____________________________________________ 16
3.2.2 Optional Components _____________________________________________ 16
3.3 Optional Accessories ______________________________________________ 18
3.4 Recommended Consumables _______________________________________ 18
4. External Description_____________________________________________19
4.1 Main Body_______________________________________________________ 19
4.2 Operation Keys and Status LED ___________________________________ 20
4.2.1 Operation Keys___________________________________________________ 20
4.2.2 LED Indicators ___________________________________________________ 20
4.2.3 Buzzer __________________________________________________________ 21
4.3 Heater __________________________________________________________ 22
4.4 Screens _________________________________________________________ 23
4.4.1 Ready Screen ____________________________________________________ 23
4.4.2 Screen during Splice ______________________________________________ 23
4.4.3 Status Icons _____________________________________________________ 24
5. Basic Operation _________________________________________________25
5.1 Preparations for Power Supply_____________________________________ 25
5.1.1 Connecting the power cable to the AC the adapter _____________________ 25
5.1.2 Charging the Battery ______________________________________________ 25
5.1.3 Turning the Splicer ON and OFF_____________________________________ 26
5.2 Load programs ___________________________________________________ 28
5.2.1 Fusion Program __________________________________________________ 28
5.2.2 Heater Program __________________________________________________ 30
5.2.3 Selecting the Operating Language___________________________________ 31

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6. Fusion Splicing__________________________________________________33
6.1 Arc Check _______________________________________________________ 33
6.2 Preparing the Fiber_______________________________________________ 36
6.2.1 Loading the Fiber_________________________________________________ 37
6.2.2 Using the Fiber Reformer __________________________________________ 40
6.3 Fusion Splicing __________________________________________________ 41
6.3.1 Splicing Defects __________________________________________________ 44
6.3.2 Removing the Spliced Fiber ________________________________________ 45
6.3.3 Reinforcing the Fusion Splice ______________________________________ 45
6.4 Menu ___________________________________________________________ 48
6.5 Programming Function ___________________________________________ 51
6.6 Program Edit ____________________________________________________ 52
6.6.1 Edit_____________________________________________________________ 53
6.6.2 Advanced Setting_________________________________________________ 53
6.6.3 Copy & Paste ____________________________________________________ 54
6.6.4 Delete __________________________________________________________ 54
6.6.5 Default__________________________________________________________ 55
6.6.6 Import __________________________________________________________ 55
6.6.7 Export __________________________________________________________ 56
6.6.8 Compare ________________________________________________________ 56
6.6.9 Parameter Table __________________________________________________ 57
6.7 Tool Menu _______________________________________________________ 62
6.7.1 Self Check_______________________________________________________ 62
6.7.2 Fiber Measurement _______________________________________________ 63
6.7.3 Manual Splice ____________________________________________________ 64
6.7.4 Screen Capture___________________________________________________ 65
6.7.5 Shrink Sleeve Adjustment__________________________________________ 65
6.8 Data Management Menu __________________________________________ 67
6.8.1 Splice History ____________________________________________________ 67
6.8.2 Arc Check History ________________________________________________ 69
6.8.3 Captured Image __________________________________________________ 70
6.8.4 Failure Data History _______________________________________________ 71
6.9 Information Menu ________________________________________________ 73
6.9.1 Machine Information ______________________________________________ 73
6.9.2 Environment Information __________________________________________ 73
6.9.3 Counter Information_______________________________________________ 74
6.10 Maintenance Menu _______________________________________________ 75
6.10.1 Quick Guide _____________________________________________________ 75
6.10.2 Update__________________________________________________________ 76
6.10.3 Contact Address__________________________________________________ 76
6.10.4 Initialize_________________________________________________________ 76
6.10.5 Regulatory ______________________________________________________ 77
6.11 Settings Menu ___________________________________________________ 78
6.11.1 Parameters ______________________________________________________ 78
6.11.2 Language _______________________________________________________ 81

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6.11.3 Auto Start _______________________________________________________ 81
6.11.4 Data output ______________________________________________________ 81
6.11.5 Stepping Action __________________________________________________ 82
6.11.6 Common arc power _______________________________________________ 82
6.11.7 Clamp up down __________________________________________________ 82
6.11.8 Clamp buffer_____________________________________________________ 82
6.11.9 Auto Compensation_______________________________________________ 82
6.11.10 Tension test _____________________________________________________ 83
6.11.11 Display _________________________________________________________ 83
6.11.12 Sound __________________________________________________________ 85
6.11.13 Work light _______________________________________________________ 85
6.11.14 Sensor__________________________________________________________ 86
6.11.15 Date and Time____________________________________________________ 86
6.11.16 Arc Alarm _______________________________________________________ 86
6.11.17 Security_________________________________________________________ 87
6.11.18 Wi-Fi Setup ______________________________________________________ 87
6.11.19 Eco Charge ______________________________________________________ 88
7. Error Messages and Maintenance _________________________________89
7.1 Error Messages __________________________________________________ 89
7.2 Maintenance_____________________________________________________ 92
7.2.1 Arc Check _______________________________________________________ 92
7.2.2 Electrode Maintenance ____________________________________________ 92
7.2.3 Cleaning the objective lens_________________________________________ 94
7.2.4 Cleaning the V-grooves____________________________________________ 95
7.2.5 Cleaning the Fiber Clamps _________________________________________ 95
7.2.6 Cleaning the Tight-holder and Fiber Holder ___________________________ 96
7.2.7 Exchange V-groove _______________________________________________ 96
7.3 Removing the Battery_____________________________________________ 99
7.3.1 Installing the Battery ______________________________________________ 99
7.4 Backup Battery _________________________________________________ 100
7.5 Storing and Shipping ____________________________________________ 100
7.6 Claims and Repackaging _________________________________________ 100
7.7 Return Shipments to Furukawa Electric Co., LTD. __________________ 101
8. Optional Components ___________________________________________102
8.1 Battery Charger :S980 ___________________________________________ 102
8.2 Spare Battery: S947 _____________________________________________ 102
8.3 Cleaning Brush: VGC-01 _________________________________________ 102
8.4 Fiber reformer: FRF-01 __________________________________________ 103
9. Recycling and Disposal__________________________________________105

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1. Safty information and instructions
This manual contains the complete operating and maintenance
instructions for the S124 Fusion Splicer. Please review the manual carefully
before operation.
1.1 Safety Information
The following safety instructions must be observed during the operation,
service or repair of the S124 fusion splicer. Failure to comply with any of
the instructions or warning contained in the User’s Manual is a direct
violation of the design, manufacture and intended standard use of the
instrument. Furukawa Electric Co., Ltd. assumes no liability for the
customer’s failure to comply with these safety requirements.
1.2 Safety Messages
The following messages may appear in the User’s Manual. Please observe
all safety instructions that are associated with these messages.
Refer to the User’s Manual for instructions on handling
and operating the instrument safely.
WARNING
The procedure can result in serious injury or loss of life if
not carried out in proper compliance with all safety
instructions. Ensure that all conditions necessary for safe
handling and operation are met before proceeding.
CAUTION
The procedure can result in serious damage to or
destruction of the instrument if not carried out in
compliance with all instructions for proper use. Ensure
that all conditions necessary for safe handling and
operation are met before proceeding.

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Please contact Furukawa Electric Co., Ltd. or your local representative with
any questions relating to any subject described within this manual.
In no case will Furukawa Electric Co., Ltd. be liable to the buyer, or to any
third parties, for any consequential or indirect damage which is caused by
product failure, malfunction, or any other problem.
1.3 WARNINGS and CAUTIONS
WARNING
The power cord supplied with this equipment must be connected to
a power socket, which provides a reliable protective ground. Or,
ground it with the Ground terminal on the fusion splicer.
Only use the cords supplied with the fusion splicer. Connecting
inappropriate cords or extending the cords may cause them to heat
up abnormally and may cause fire.
This product contains a Lithium Cell. The device is identified by a
warning label. Do not dispose using incineration. Disposal of this
device must be carried out by a qualified person.
Never touch the electrodes when the fusion splicer is turned on.
Doing so may cause electric shock. A warning symbol is placed
on the windshield as a notification.
Do not operate the fusion splicer without electrodes.
Do not disassemble the instrument except as described in the
maintenance section of this manual. The fusion splicer contains no
user serviceable parts. Warranty on this product will be void if any
of the bottom screws are disturbed.
Avoid soaking the fusion splicer with water. Doing so may cause
fire, electric shock or malfunction.
Do not use an inappropriate input voltage. Doing so may cause fire,
electric shock or malfunction.

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WARNING
Do not insert or drop any metal or any flammable material into the
main body through any gap. Doing so may cause fire, electric shock
or malfunction.
Avoid direct skin contact with the heating section. This may result
in burns or injury. A warning symbol is placed on the lid of the
protection sleeve heater as a notification.
Do not remove the bottom cover of the fusion splicer. Some parts
generate high voltage. Removing the panels may cause electric
shock.
If abnormal sounds or extra high temperatures are observed, turn
off the power, disconnect the power cord, remove the battery from
the fusion splicer, and contact Furukawa Electric Co., Ltd. or your
local representative. Continued operation under these conditions
may cause fire or electric shock.
Do not use a damaged power cord where the inner cable is exposed
or severed. Doing so may cause fire or electric shock.
If water is spilled into the fusion splicer, turn off the power switch,
disconnect the power cord, remove the battery, and contact
Furukawa Electric Co., Ltd. or your local representative. Continuing
to operate under these conditions may cause fire or electric shock.
If smoke or strange smells are observed, turn off the power switch,
disconnect the power cord, remove the battery, and contact
Furukawa Electric Co., Ltd. or your local representative. Continuing
to operate under these conditions may cause fire, electric shock or
malfunction.
If the fusion splicer is dropped and damaged, turn off the power
switch, disconnect the power cable, remove the battery, and
contact Furukawa Electric Co., Ltd. or your local representative.
Continuing to operate may cause fire or electric shock.
Do not look into a fiber with your bare eye during operation. The
wearing of protection goggles is recommended.

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WARNING
STOP using the fusion splicer when problems are experienced with
the protection sleeve heater. Turn off the power immediately,
disconnect the power cord, remove the battery, and contact your
local service center.
Do not use a gas spray to the splicer. The hazardous gas may come
out by electric discharge. It may cause a fire and machine failure.
The S124 complies with the following tests:
Drop resistance –76cm drop from 5 different angles.
Water resistance –IPX2 rating drip proof (exposed to 3mm/min
drip for 10 min with 15° tilt).
Dust resistance –IP5X rating dust proof (exposed to dust
particles with a diameter of 0.1 to 25µm for 8 hours)
External Impact resistance –IK07 rating external impact proof
(exposed to 500g weight dropping from 40cm height)
Above tests were performed at Furukawa Electric laboratories and
do not guarantee that the machine will not be damaged when
subjected to these conditions.
CAUTION
Do not place the fusion splicer on an unstable or inclined surface.
There is a possibility that the fusion splicer could fall and cause
injury.
Disconnect all cords when moving the fusion splicer. Failure to do
so may damage the cords and result in fire or electric shock.
Do not place the cords around any heating instrument. Doing so
may damage the cords and result in fire or electric shock.

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CAUTION
Do not connect or disconnect cords with wet hands. Doing so may
cause fire or electric shock.
Do not pull the cord to disconnect. Doing so may damage the cords
which may cause fire or electric shock. Hold the plug section and
disconnect the cord.
Do not put heavy items on the cords. Doing so may damage the
cords and result in fire or electric shock.
Do not modify or tamper with the cords. Excessive twisting,
bending or stretch the cords may cause fire or electric shock.
Ensure that the cords are disconnected and the batteries are
removed from the machine’s main body when storing the fusion
splicer.
Non oil-based solvents should be used to clean the optical lenses.
Store the fusion splicer in a cool dry place.
When the temperature of the splicer body is vastly different from
the operating temperature (even if the environment temperature is
within the operating temperature limit), please use only after the
splicer body has acclimatized to near the operating temperature.
Otherwise, the splicer might not work normally.
Do not disconnect AC cable from fusion splicer even if there is
enough battery capacity when heater is in operation. This
operation will cause the machine to shutdown.
The battery is made of Li-ion battery cells. Refer to following safety
instructions on handling and operating the battery safety.
CAUTION
Do not dispose of the battery in a fire, or leave the battery near an
object of high-temperature. Doing so may cause fire or explosion.
Do not short-circuit the recharging connector or the output
terminal of the splicer. Doing so may cause fire.
Charge the S947 battery by using the S124. Charging using other
equipment that is not suitable for charging the S947 battery, may

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CAUTION
cause fire.
Avoid soaking the battery with water. Doing so may cause fire or
electric shock.
Do not disassemble the battery. Avoid damage by not dropping or
subjecting it to heavy shock. Doing so may cause fire or electric
shock. If the inner cells rupture and electrolytic solution leaks
outside, it may cause inflammation to your skin or eyes.
Disposal of used batteries must be carried out according to
disposal regulations established by law. For instructions, contact
Furukawa Electric Co., Ltd. or your local representative.
NOTES
This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20
Information for end-users and Annex II.
This symbol means that batteries and accumulators, at their end-of-life,
should be disposed of separately from your household waste.
If a chemical symbol is printed beneath the symbol shown above, this
chemical symbol means that the battery or accumulator contains a heavy
metal at a certain concentration. This will be indicated as follows:
Hg: mercury (0.0005%), Cd: cadmium (0.002%), Pb: lead (0.004%)
In the European Union there are separate collection systems for used
batteries and accumulators. Please, dispose of batteries and accumulators
correctly at your local community waste collection/recycling centre.
Please, help us to conserve the environment we live in!

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This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired
operation.
FCC CAUTION
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.

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NOTES
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
1.4 Power Requirements
The S124 fusion splicer can also operate from an AC power source with the
S979 AC/DC adapter. The S979 adapter can accept an AC power source
with voltage between 100~240V at a frequency of 50~60Hz. The S947
internal battery is charged by the S124 through the S979 AC adapter
WARNING
To avoid the risk of injury or death, ALWAYS observe the following
precautions before initializing the S124 fusion splicer.
If using a voltage-reducing auto-transformer to power the S124
fusion splicer, ensure that the common terminal connects to the
grounded pole of the power source.
Use only the type of power cord supplied with the S124 fusion
splicer.
Connect the power cord to a power outlet equipped with a
protective ground contact only (never connect to an extension
cord that is not equipped with this feature).
Deliberately interrupting the protective ground connection is
prohibited.

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1.5 Toxic Hazards
The S124 fusion splicer presents no toxic hazards (under normal
conditions of use, storage, and handling). However, under the following
conditions, certain precautions are necessary.
1.5.1 Incineration
Some of the electronic components included in the assembly are
constructed with resins and other chemicals that produce toxic fumes
during incineration.
1.5.2 Acidic or caustic compounds
Some of the electronic components included in the assembly, particularly
electrolytic capacitors, contain acidic or caustic compounds. In the event
that a damaged component comes in contact with the skin, wash the
affected area immediately with cold water. In the event of eye
contamination, wash thoroughly with a recognized eye-wash and seek
medical assistance.
1.5.3 Physical damage
Some of the components used in the assembly may contain very small
quantities of toxic materials. There is a remote possibility that physically
damaged electronic components may present a toxic hazard. As a general
precaution, avoid unnecessary contact with damaged electronic
components, and arrange for disposal in accordance with local regulations.

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2. Getting Started
2.1 Unpacking and Initial Inspection
1. Inspect the shipping container for any indication of excessive shock to
its contents.
2. Ensure that the carrying case is the correct side up before opening.
3. Remove the S124 carrying case from the shipping container, and open
the case.
4. Inspect the contents to ensure that the shipment is complete.
5. Lift the S124 fusion splicer out of the carrying case, and place the
instrument on a flat, smooth surface.
6. Visually inspect the S124 fusion splicer and all accompanying
components for structural damage that may have occurred during
shipping.
Immediately inform Furukawa Electric and the carrier, if the contents of the
shipment are incomplete, or if any of the S124 fusion splicer components
are damaged, defective, or if the S124 fusion splicer does not pass the
initial inspection.
A thin protection film is covering the LCD cover, the switch panel and the
label. Please peel this off before using the S124.
WARNING
To avoid electric shock, do not initialize or operate the S124 fusion
splicer if it shows any signs of damage to any section of its exterior
surface, such as the outer cover or panels.

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3. Operating Specifications and Components
3.1 Specifications
The specification of S124 splicer is listed in the following table.
Item
Specification and Features
Applicable fibers*1
SMF / MMF / DSF / NZDSF
Fiber count
Single fiber and 2, 4, 6, 8 10, 12-fiber
ribbon
Coating diameter
Single fiber: 0.25, 0.5, 0.9mm
Ribbon fiber thickness: 0.28 to 0.4mm
Clad diameter
125μm
Applicable sleeve length
40 / 60mm
Power*2
DC：11 - 24V
AC：100 - 240V 50/60Hz (AC Adaptor)
Weight
Main Body: 2.0kg (Including Battery)
Environmental
Conditions
Operation
Temperature: -10 - +50 °C
Humidity: Below 90%(No condensation)
Storage
Temperature: -40 - +60 °C
Humidity: Below 95%
Typical Insertion Loss*3
SMF: 0.05 dB MMF: 0.03 dB
DSF: 0.08dB NZDSF: 0.08dB
Splicing Time
13 sec (Single fiber), 15sec (ribbon fiber)
Typical heating time*4*5
(when using AC adapter)
35sec
(with S924 heat protection tube, under
room condition, S942 POWER program)
Number of programs
available
Splice: 300 / Heat: 100
Maximum storage capacity
Splice: 20,000 / Fiber Image: 100
Input/output terminals
Data input/output：USB 2.0
*1: Applied to ITU-T standard
*2: Do not use an inappropriate input voltage. Doing so may cause fire, electric shock or
malfunction.

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*3: Tested in a laboratory environment with similar fibers. Not guaranteed results.
*4: Wen operating with the battery, the heating time might be longer than typical heating
time. The heating time may increase depending on the environmental conditions.
*5: The heating time may increase depending on the sleeves used.

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3.2 Components
3.2.1 Standard Components
The S124 Fusion Splicer comes with the following items as standard.
Confirmation of their presence is advised before operation. The
components along with their order reference number are shown below.
Components
Model Number
QTY
S124 Main Body
S124
1
Battery Pack(Built-in)
S947
1
Hard Carrying Case
HCC-11
1
Tool case
TCC-01
1
AC Adapter
S979
1
AC Cable
-
1
Spare Electrodes
ELR-01
1
Cooling Tray
CTX-04
1
Fiber reformer
FRF-01
1
Cleaning Brush
VGC-01
1
Electrode Sharpener
D5111
1
LCD protection reflection sheet
ARS-01
1
Bang pong
RBC-01
1
High pack
HPC-01
1
Manual CD
UMC-03
1
Quick Reference Guide
FTS-B559
1
Fiber holders are dependent on the splicer configuration ordered.
3.2.2 Optional Components
Components
Model Number
QTY
USB Cable
USB-01
1
Battery Charger
S980A
1
Soft Carrying Case
SCC-01
1
Car Cigarette Cable
CDC-04
1
Angle Stand
AGS-02
1

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Components
Model Number
QTY
Working Belt
WBT-01
1
Fiber Holder for 250μm
S712S-250
1pair
Fiber Holder for 500μm
S712S-500
1pair
Fiber Holder for 900μm
S712S-900
1pair
Fiber Holder for 2-fiber ribbon
S712A-002
1pair
Fiber Holder for 4-fiber ribbon
S712A-04e
1pair
Fiber Holder for 6-fiber ribbon
S712A-006
1pair
Fiber Holder for 8-fiber ribbon
S712A-08e
1pair
Fiber Holder for 10-fiber ribbon
S712A-010
1pair
Fiber Holder for 12-fiber ribbon
S712A-12e
1pair
Pitch Conversion Holder PCH-01
PCH-01-12e
1pair

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3.3 Optional Accessories
Contact Furukawa Electric Co., Ltd. or your local representative for more
detailed specifications of the following;
S211 Fiber stripper
S218R-Plus Hot Stripper
S326 High Precision Cleaver
S921 60mm Splice Length Protection Sleeves for Single fiber
S922 40mm Splice Length Protection Sleeves for Single fiber
S924 40mm Splice length Protection Sleeves for ribbon fiber
S927R 40mm Splice length Protection Sleeves for ribbon fiber
3.4 Recommended Consumables
Keep a supply of the following items with the S124 fusion splicer at all
times.
Tweezers
Protective eye goggles
Denatured alcohol
Lint-free tissues or swabs
Fiber dust box

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4. External Description
4.1 Main Body
LCD Monitor
Operation
Keys
Windshield
Protection
Sleeve Heater
DC Power
Port
USB
mini-B Port
(For PC)
V-Groove
Fiber Clamp
Electrode
Battery
Cover