Furuno FI-3002 User manual

0

1

2

3
Mounting instruction log/temp transducer
1General...................................................................................................................3
1.1 Applications....................................................................................................3
1.2 Tools and Materials ........................................................................................4
1.3 Pre-Installation Test .......................................................................................4
1.4 Antifouling Paint .............................................................................................4
1.5 Mounting Location..........................................................................................4
2Installation.............................................................................................................6
2.1 Bedding ..........................................................................................................6
2.2 Installing .........................................................................................................6
2.3 Checking for Leaks.........................................................................................8
2.4 Installation in a Cored Fiberglass Hull............................................................8
3Operation, Maintenance .....................................................................................10
3.1 How the Valve Works...................................................................................10
3.2 Using the Long Blanking Plug ......................................................................10
3.3 Servicing the Paddlewheel Insert .................................................................10
3.4 Servicing the Valve Assembly......................................................................11
4CONNECTION TO INSTRUMENT/CONTACTS...................................................13
5CALIBRATION......................................................................................................13
6TECHNICAL DATA...............................................................................................13
1General
The log/temp transducer with Valve is an impeller transducer installed through the hull
and designed to meet the requirements of owners of sailing crafts and power boats.
CAUTION: NEVER USE SOLVENTS
Cleaners, fuel, paint, sealants, and other products may contain strong solvents, such
as acetone, which attack many plastics greatly reducing their strength.
1.1 Applications
•Plastic housing recommended for fiberglass or metal hulls only. Never install a
plastic housing in a wood hull since swelling of the wood may overstress the
plastic causing a fracture.
•Bronze housing recommended for fiberglass or wood hulls only. Never mount a
bronze housing in a metal hull because electrolytic corrosion will occur.
•Stainless steel housing recommended for metal hulls to prevent electrolytic
corrosion.
IMPORTANT: Please read these instructions completely before proceeding with
the installation. These instructions supersede any other instructions in your
instrument manual if they differ.

4
1.2 Tools and Materials
Water-based or mineral spirits based antifouling paint (mandatory in salt water)
Safety goggles
Dust mask
Electric drill with 10mm (3/8") or larger chuck capacity
Drill bit 3mm or 1/8"
Hole saw 51mm or 2" (plastic or bronze housing)
57mm or 2-1/4" (stainless steel housing in a metal hull)
Countersink tool (installing a flush housing)
Sandpaper
Mild household detergent or weak solvent (such as alcohol)
File (installation in a metal hull)
Marine sealant
Additional washer [for aluminum hull less than 6mm (1/4") thick]
Zip-ties
Installation in a cored fiberglass hull (see page 3)
Hole saw for hull interior 60mm or 2-3/8"
Fiberglass cloth and resin or Cylinder, wax, tape, and casting epoxy
1.3 Pre-Installation Test
Connect the sensor to the instrument and spin the paddlewheel. Check for a speed
reading (and the approximate air temperature if applicable). If there is no reading or it
is inaccurate, return the instrument to the place of purchase.
1.4 Antifouling Paint
Marine growth can accumulate rapidly on the sensor’s surface reducing performance
within weeks. Surfaces exposed to salt water must be coated with antifouling paint.
Use water-based or mineral spirits based antifouling paint only. Never use ketone
based paint, since ketones can attack many plastics possibly damaging the sensor. It
is easiest to apply antifouling paint before installing the sensor, but allow sufficient
drying time. Reapply paint every 6 months or at the beginning of each boating season.
Paint the following surfaces (see Figure 1):
•Outside wall of the paddlewheel insert below the lower O-ring
•Paddlewheel cavity
•Paddlewheel
•Exterior lip of the housing and valve assembly
•Bore of the valve assembly up 30mm (1-1/4")
•Blanking plug below the lower O-ring including the exposed end
1.5 Mounting Location
Turbulence-free water must flow over the paddlewheel at all speeds. Choose an
accessible spot inside the vessel. Allow a minimum of 280mm (11") of headroom for
the height of the housing, tightening the nuts, and removing the insert.

5
•Displacement hull powerboats—Locate amidships near the centerline.
•Planing hull powerboats—Mount well aft to insure the sensor is in contact with
the water at high speeds.
•Fin keel sailboats—Mount on or as close as possible to the centerline and
forward of the fin keel 300–600mm (1–2').
•Full keel sailboats—Locate amidships and away from the keel at the point of
minimum deadrise.
Caution: Do not mount the sensor in an area of turbulence or bubbles: near water
intake or discharge openings; behind strakes, fittings or hull irregularities; or behind
eroding paint (an indication of turbulence).
Caution: Never mount the sensor directly ahead of a depth transducer, since
turbulence generated by the paddlewheel’s rotation will adversely affect the
transducer’s performance, especially at high speeds.

6
2Installation
Cored fiberglass hull—Follow separate instructions on page 3.
Hole Drilling
Warning: Always wear safety goggles and a dust mask.
1. Drill a 3 mm or 1/8" pilot hole from inside the hull. If there is a rib, strut or other hull
irregularity near the selected mounting location, drill from the outside.
2. Using the appropriate size hole saw, cut the hole from outside the hull. Flush
housing—Use a countersink tool to create a “seat” in the hull.
3. Sand and clean the area around the hole, inside and outside, to ensure that the
sealant will adhere properly to the hull. If there is any petroleum residue inside the
hull, remove it with either mild household detergent or a weak solvent (alcohol)
before sanding.
Metal hull—Remove all burrs with a file and sandpaper.
2.1 Bedding
Apply a 2mm (1/16") thick layer of marine sealant around the lip of the housing that
contacts the hull and up the sidewall of the housing. The sealant must extend 6mm
(1/4") higher than the combined thickness of the hull, washer(s), and hull nut (see
Figure 2). This will ensure there is sealant in the threads to seal the hull and to hold the
hull nut securely in place.
2.2 Installing
Caution: Never pull, carry, or hold the sensor by the cable as this may sever internal
connections.
1. From outside the hull, push the housing into the mounting hole using a twisting
motion to squeeze out excess sealant (see Figure 2). Align the arrow on the lip of
the housing to point forward toward the bow. If the sensor is not installed on the
centerline, angle the housing slightly toward the centerline to align it with the water
flow.
2. From inside the hull, slide the washer onto the housing. Aluminum hull less than
6mm (1/4") thick—Use an additional rubber, fiberglass, or plastic washer. Never
use bronze since electrolytic corrosion will occur. Never use wood since it will
swell, possibly fracturing the plastic housing.
3. Screw the hull nut in place being sure the notch on the upper rim of the housing
and the corresponding arrow on the lip are still positioned forward toward the bow.
(If your plastic housing has wrenching flats, do not clamp tightly, possibly causing
the housing to fracture.) Hand-tighten only. Do not over tighten. Wood hull—
Allow for the wood to swell.
4. Remove any excess sealant on the outside of the hull to ensure smooth water flow
over the paddlewheel. Warning: The O-rings must be intact and well lubricated to
make a watertight seal.

7
5. After the sealant cures, inspect the O-rings on the valve assembly (replace if
necessary) and lubricate them with the silicone lubricant supplied (see Figure 3).
6. Slide the valve assembly into the housing being
sure to engage the key in the notch.
7. Screw the plastic cap nut in place and hand-
tighten only. Do not over tighten.
8. Attach one pull ring to the paddlewheel insert (see
Figure 5). Similarly, attach a pull ring to the blanking
plug.
9. Inspect the O-rings on the paddlewheel insert
(replace if necessary) and lubricate them with the
silicone lubricant supplied.
10. Slide the paddlewheel insert into the housing with
the arrows on the top pointing forward toward the
bow. Seat it into place with a pushing twisting
motion until the keys fit into the notches. The arrows
on the top of the insert, the notch in the housing,
and the arrow on the lip will be aligned. Be careful
not to rotate the housing and disturb the sealant.
11. Attach one safety ring to one end of the retaining
pin. Slide the retaining pin through the valve
assembly and paddlewheel insert. Attach the
second safety ring to the retaining pin (see Figure
2).
Warning: Always attach the safety wire to prevent

8
the insert from backing out in the unlikely event that
the cap nut fails or is screwed on incorrectly.
12. Attach the safety wire to one eye in the hull nut. Thread the short emergency plug
onto the wire. Lead the wire in a counterclockwise direction and thread it through
one eye in the cap nut. Thread the wire through the eye a second time. Then lead
the wire through the pull ring and the second eye in the cap nut. Twist the wire
securely to itself.
13. Route the cable to the instrument being careful not to tear the cable jacket when
passing it through the bulkhead(s) and other parts of the boat. To reduce electrical
interference, separate the sensor cable from other electrical wiring and the engine.
Coil any excess cable and secure it in place with zip-ties to prevent damage.
14. Refer to the instrument owner’s manual to connect the sensor to the instrument.
2.3 Checking for Leaks
Warning: Never install a thru-hull sensor and leave the boat in the water unchecked
for several days.
When the boat is placed in the water, immediately check around the thru-hull sensor
for leaks. Note that very small leaks may not be readily observed. It is best not to leave
the boat in the water for more than 3 hours before checking it again. If there is a small
leak, there may be considerable bilge water accumulation after 24 hour. If a leak is
observed, repeat “Bedding” and “Installing” on page 2 immediately.
2.4 Installation in a Cored Fiberglass Hull
The core (wood or foam) must be cut and sealed carefully. The core must be protected
from water seepage, and the hull must be reinforced to prevent it from crushing under
the hull nut allowing the housing to become loose. Warning: Always wear safety
goggles and a dust mask.
1. Drill a 3mm or 1/8" pilot hole from inside the hull. If there is a rib, strut, or other hull
irregularity near the selected mounting location, drill from the outside. (If the hole

9
is drilled in the wrong location, drill a second hole in a better location. Apply
masking tape to the outside of the hull over the incorrect hole and fill it with
epoxy.)
2. Using the 51mm or 2" hole saw, cut the hole from outside the hull through the
outer skin only (see Figure 4).
3. From inside the hull, use the 60mm or 2-3/8" hole saw to cut through the inner
skin and most of the core. The core material can be very soft. Apply only light
pressure to the hole saw after cutting through the inner skin to avoid accidentally
cutting the outer skin.
4. Remove the plug of core material so the inside of the outer skin and the inner core
of the hull are fully exposed. Sand and clean the inner skin, core, and the outer
skin around the hole. Caution: Completely seal the hull to prevent water seepage
into the core.
5. If you are skilled with fiberglass, saturate a layer of fiberglass cloth with a suitable
resin and lay it inside the hole to seal and strengthen the core. Add layers until the
hole is the correct diameter. Alternatively, a hollow or solid cylinder of the correct
diameter can be coated with wax and taped in place. Fill the gap between the
cylinder and hull with casting epoxy. After the epoxy has set, remove the cylinder.
6. Sand and clean the area around the hole, inside and outside, to ensure that the
sealant will adhere properly to the hull. If there is any petroleum residue inside the
hull, remove it with either mild household detergent or a weak solvent (alcohol)
before sanding.
7. Proceed with “Bedding” and “Installing” on page 2.