Furuno FMD3100 User manual

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Installation Manual
ECDIS
Model FMD-3100
(ELECTRONIC CHART DISPLAY AND INFORMATION SYSTEM)
SAFETY INSTRUCTIONS ................................................................................................ i
SYSTEM CONFIGURATION ........................................................................................... ii
EQUIPMENT LIST .......................................................................................................... iv
1. MOUNTING..............................................................................................................1-1
1.1 Panel Computer Unit (PCU-3010) .....................................................................................1-1
1.2 Trackball Control Unit (RCU-030)....................................................................................1-11
1.3 Sensor Adapter MC-3000S/3020D/3030D (Optional)......................................................1-13
1.4 Intelligent Hub HUB-3000 (Optional) ...............................................................................1-14
1.5 Mounting the Switching Hub HUB-100 (Optional)............................................................1-15
1.6 Radar Connection Box RCB-002 (Optional) ....................................................................1-16
2. WIRING....................................................................................................................2-1
2.1 Panel Computer Unit PCU-3010........................................................................................2-4
2.2 Sensor Adapters (Optional) .............................................................................................2-13
2.3 Intelligent HUB HUB-3000 (Optional) ..............................................................................2-27
2.4 Radar Connection Box RCB-002 (Optional) ....................................................................2-28
APPENDIX 1JIS CABLE GUIDE...............................................................................AP-1
APPENDIX 2 ROD TERMINALS...............................................................................AP-2
APPENDIX 3DIGITAL INTERFACE ..........................................................................AP-7
APPENDIX 4RA/IF BOARD JUMPER VALUES.....................................................AP-23
APPENDIX 5ALERT LIST .......................................................................................AP-24
PACKING LIST(S) ....................................................................................................... A-1
OUTLINE DRAWING(S) .............................................................................................. D-1
INTERCONNECTION DIAGRAM(S) ........................................................................... S-1
For PCU-3010

The paper used in this manual
is elemental chlorine free.
・FURUNO Authorized Distributor/Dealer
9 52 Ashihara cho,
Nishinomiya, 662 8580, JAPAN
A
:
OCT
2019
.
Printed in Japan
All rights reserved.
E
:
SEP
.
10, 2021
Pub. No.
IME-44841-E
(
DAMI
)
FMD-3100(PCU-3010)
0 0 0 1 9 6 4 9 7 1 4

i
SAFETY INSTRUCTIONS
Do not open the equipment
unless totally familiar with
electrical circuits and
service manual.
Only qualified personnel are
allowed to work inside the
equipment.
WARNING
ELECTRICAL
SHOCK
HAZARD
CAUTION
Observe the following compass safe
distances to prevent interference to a
magnetic compass:
Standard
compass
Trackball Control
Unit (RCU-030)
Steering
compass
Intelligent HUB
(HUB-3000)
2.05 m 1.35 m
1.20 m 0.75 m
Panel Computer
Unit (PCU-3010)
Sensor Adapter
(MC-3000S)
Sensor Adapter
(MC-3020D)
Sensor Adapter
(MC-3030D)
1.05 m 0.70 m
0.90 m 0.60 m
Mandatory Action
Prohibitive Action
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
can result in minor or moderate injury.
Warning, Caution
The installer of the equipment must read the safety instructions before attempting to
install the equipment.
WARNING
Attach protective earth
securely to the ship's body.
The protective earth
(grounding) is required for the
AC power supply to prevent
electrical shock.
WARNING
Switching HUB
(HUB-100)
1.00 m 0.60 m
0.95 m 0.6 m
0.3 m0.5 m
1.45 m 0.95 m
Radar Connection
Box (RCB-002)
Unit
Turn off the power at the mains
switch-board before beginning the
installation.
Fire, electrical shock or serious injury
canresult if the power is left on or is
applied while the equipment is being
installed.
Be sure that the power supply is
compatible with the voltage rating of
the equipment.
Connection of an incorrect power supply
can cause fire or damage the equipment.
Use only the specified power cable.
Fire or damage to the equipment can
result if a different cable is used.
Do not install the units of the system
where they may get wet from rain or
water splash, or in a dusty
environment.
Water in the units can result in fire,
electrical shock, or damage the
equipment.

ii
SYSTEM CONFIGURATION
Single workstation
Note:
Dashed lines indicate
optional or local supply
equipment.
Category of units
All units protected
from the weather.
PANEL
COMPUTER
UNIT
PCU-3010
100-230 VAC
Trackball Control Unit
RCU-030
100-230 VAC
24 VDC
100-115/200-230 VAC
1ø, 50/60 Hz
24 VDC
Keyboard
5139U BLACK or SKB-E3U
USB DVD Drive
External Monitor*
1
, VDR*
2
USB Printer,
USB Flash Drive
Serial Interface (4 ports):
• IEC 61162-1/2 x 2 (AIS, GYRO)
• IEC 61162-1 x 2 (GPS, LOG)
Intelligent Hub
HUB-3000
*
3
Sensor Adapter
MC-3020D
Sensor Adapter
MC-3030D
Serial interface
Digital IN interface
Digital OUT interface
Sensor Adapter
MC-3000S
Intelligent Hub
HUB-3000
Radar 1
Radar Connection Box
RCB-002
AC/DC Power
Supply Unit
PR-240/241
Radar 2
100-230 VAC
Gateway network equipment
(radar, ECDIS, etc.)
*
1
Use “VGA full HD” monitor.
*
2
ECDIS picture data can be sent periodically to a VDR via LAN.
Connect the VDR to the LAN2 port on the Panel PC to send the data.
*
3
For IEC 61162-450 Ed.1 complying network, use Switching Hub HUB-100.
24 VDC
Select AC or DC power supply.

SYSTEM CONFIGURATION
iii
Multiple workstations (Maximum 3)
Note:
Dashed lines indicate
optional or local supply
equipment.
Category of units
All units protected
from the weather.
Gateway network
equipment
(radar, ECDIS, etc.)
Trackball Control Unit
RCU-030
Keyboard
5139U BLACK or SKB-E3U
USB DVD Drive
USB Printer,
USB Flash Drive
Serial Interface (4 ports):
• IEC 61162-1/2 x 2 (AIS, GYRO)
• IEC 61162-1 x 2 (GPS, LOG)
100-230VAC
24VDC
Intelligent Hub
HUB-3000
*
3
Sensor Adapter
MC-3020D
Sensor Adapter
MC-3030D
Serial interface
Digital IN interface
Digital OUT interface
Sensor Adapter
MC-3000S
PANEL
COMPUTER
UNIT
PCU-3010
PANEL
COMPUTER
UNIT
PCU-3010
Same equip-
ment and
power supply
as shown
left.
Intelligent Hub
HUB-3000
100-230 VAC
100-115/200-230 VAC
1ø, 50/60 Hz
24 VDC
Radar 1 Radar Connection Box
RCB-002
AC/DC Power
Supply Unit
PR-240/241
Radar 2
External Monitor*
1
, VDR*
2
100-230 VAC
24 VDC
Select AC or
DC power supply
*
1
Use “VGA full HD” monitor.
*
2
ECDIS picture data can be sent
periodically to a VDR via LAN.
Connect the VDR to the LAN2 port on
the Panel PC to send the data.
*
3
For IEC 61162-450 Ed.1 complying
network, use Switching Hub HUB-100.

iv
EQUIPMENT LIST
Standard Supply
Optional Supply
Name Type Code No. Qty Remarks
Panel Computer Unit PCU-3010 - 1
Trackball Control Unit RCU-030 - 1
Installation Materials CP24-03102 001-567-110 1 For PCU-3010
Accessories FP24-01020 000-037-190 1 DVD drive
Name Type Code No. Remarks
Radar
Connection Box
RCB-002 -For connection of external radar
Sensor Adapter
MC-3000S - Serial control unit
MC-3020D - Digital IN
MC-3030D - Digital OUT
Intelligent HUB HUB-3000 -
Switching HUB HUB-100 -
AC/DC Power
Supply Unit
PR-240 -
PR-241 -
Ferrite Core OP86-11 001-594-450 For PR-241
Case
Gasket
OP24-28 001-169-970 For MC-3000S
OP24-29 001-169-960 For MC-3020D/3030D
Flush Mount Kit OP24-38 001-263-190 For RCU-030
Cable Clamp OP24-58 001-562-560 For PCU-3010
Hood OP24-60 001-562-580 For PCU-3010
Keyboard
OP24-41 001-263-250 For PCU-3000/PCU-3010, with
keyboard (5139U or 5139U
BLACK)
OP24-62 001-590-780 For PCU-3000/PCU-3010, with
keyboard (SKB-E3U)
Bracket OP24-59 001-562-570 For PCU-3010
USB Dongle EC-3000 000-570-740 For PCU-3010
Crimping Tool CRIMPFOX 10S 001-206-920 For ferrule
Installation
Materials
CP03-28900 000-082-658 LAN cable, 10 m
CP03-28910 000-082-659 LAN cable, 20 m
CP03-28920 000-082-660 LAN cable, 30 m
CP24-02900 001-208-050 LAN cable, 10 m, for HUB-3000
CP24-02910 001-208-060 LAN cable, 20 m, for HUB-3000
CP24-02920 001-208-070 LAN cable, 30 m, for HUB-3000
NOTICE
At least one AMS device must be installed
in the navigation equipment.

EQUIPMENT LIST
v
Cable Assy.
3COX-2P-6C 5M 001-077-230-10 For external monitor, VDR, 5m
MC1.5-W-L600 001-187-470-10 Between sensor adapters, 0.6 m
MC1.5-W-L1000 001-187-480-10 Between sensor adapters, 1 m
MC1.5-W-L2000 001-187-490-10 Between sensor adapters, 2 m
MC1.5-W-L3000 001-187-500-10 Between sensor adapters, 3 m
MJ-A10SPF0020A-050+ 001-283-370-00 For Non-FURUNO radars, 5 m
MJ-A10SPF0020A-100+ 001-283-380-00 For Non-FURUNO radars, 10 m
MJ-A10SPF0020A-200+ 001-283-390-00 For Non-FURUNO radars, 20 m
MJ-A10SPF0020A-300+ 001-283-400-00 For Non-FURUNO radars. 30 m
Operator’s
Manual
OME-44841-* 000-196-492-1* English
LOP Instruction
Manual
E42-01411-* 000-190-356-1* English
Name Type Code No. Remarks

EQUIPMENT LIST
vi
This page is intentionally left blank.

1-1
1. MOUNTING
1.1 Panel Computer Unit (PCU-3010)
The PCU-3010 can be flush-mounted or desktop-mounted (optional).
Mounting considerations
When selecting a desktop mounting location, keep the following points in mind:
• Locate the PCU away from heat sources. The cabinet can build up heat inside,
causing undue wear to electrical components.
• Choose the mounting location while considering the length of cable between the
PCU and other equipment to be connected.
• Do not cover the air intakes near the connectors at the base of the PCU.
• Leave at least 50 mm clearance around the rear air vents of the unit to allow heat
dissipation.
• Locate the PCU away from areas which may be subject to splash or rain.
• Referring to the outline diagrams at the back of this manual, leave sufficient space
around the equipment to facilitate maintenance.
• Keep in mind the desired location of the trackball unit. Make sure there is enough
room to install the Trackball Control Unit near the PCU.
• A magnetic compass will be affected if the equipment is placed too close to the
magnetic compass. Observe the compass safe distances at the front of this manual
to prevent interference to a magnetic compass.
• Vibration at the mounting location should be minimum.
• Alarm and alert buzzer sounds are generated from a speaker on the face of the
PCU. To avoid sound dampening, do not place any object in front of the PCU.
Ensure the speaker hole is kept free of dust and water.
Do not apply paint, anti-corrosive sealant or contact
spray to coating or plastic parts of the equipment.
Those items contain organic solvents that can damage
coating and plastic parts, especially plastic connectors.
NOTICE

1. MOUNTING
1-2
1.1.1 Flush mounting
You will need a Torx screwdriver (T10, T25) to complete this procedure.
1. Attach the USB cable clamp to the PCU using the Torx screws supplied.
2. Make a cutout in the mounting location, referring to the outline drawings at the
back of this manual.
3. Connect all cables to their appropriate slot on the PCU. Take care to leave enough
slack in the cables to allow access for maintenance and repair.
4. Slide the unit into the cutout. Take care to not to bend or squash any cabling.
Note: User controls and ports should be facing downwards.
5. Taking care not to confuse the bracket types (see figure below), fasten each
bracket into place, referring to the figure below.
Installation side (rear side)
Attach the
USB cable
clamp to
these posts.
USB cable clamp
Panel PC
Mounting hole
Mounting hole
: Flush mount bracket
: Flush mount bracket
• “A" flush mount bracket: Use pan head screws
(M5×16) and C washer.
• "B" flush mount bracket: Use flat head screws
(M5×16). Only the "B" flush mount bracket (for the
lower part) has different lengths and screw holes.
C washer
Flat head
screw
Flush mount bracket
Flush mount bracket
Pan head
screw
Flush mount
bracket

1. MOUNTING
1-3
Fasten the flush mount brackets as shown below.
1.1.2 Desktop mounting (optional)
You will need a Torx screwdriver (T10) and a 4mm hexagon wrench to do this proce-
dure.
1. Attach the USB cable clamp to the PCU using the supplied screws (2 pcs.).
2. Attach the brackets to the PCU-3010, referring to the figure below. It is essential
that the brackets are attached using the bottom screw holes, as shown in the
diagram below. Failure to do so will result in undue vibrations.
Note: Ensure the PCU-3010 is placed face-down on a soft, clean area to prevent
damage to the screen.
Flush mount bracket
Pan head
screw
C-washer
Flat head
screw
Installation side
Panel PC side
"A" flush mount bracket "B" flush mount bracket
Attach the
USB cable
clamp to
these posts.
USB cable clamp
Bolt
Washer
Bracket

1. MOUNTING
1-4
3. Attach the cable clamp (supplied) to the rear of the PCU-3010 using the supplied
screws (M5×12, 3 pcs.).
4. Referring to the figure below, tilt the PCU 90° rearwards by unlocking the
brackets. Hold the unit in place, then pull and turn the locking pins clockwise, one
at a time, to set the pin in the unlock position.
5. After tilting the PCU turn the locking pin counter clockwise to lock the bracket in
place.
6. Attach the footings of the brackets in place at the mounting location using the
self-tapping screws (φ6×30, 6 pcs.) included in the mounting kit.
Screw
Cable clamp
Locking pin
Pull and turn
clockwise
Unlocked and free to move

1. MOUNTING
1-5
7. Referring to the figure below, set the PCU upright at a comfortable viewing angle,
then turn the locking pin counterclockwise to lock the brackets in place.
Unlock, tilt and lock
Push in locking pin
firmly.
Unlocked and free to move
Locked in place
㻻㻷
CAUTION
Be sure that the brackets are locked in place securely
with the locking pins, to prevent bodily injury or damage
to the equipment.

1. MOUNTING
1-6
1.1.3 How to attach the hood (optional)
Follow the procedure below to install the optional hood (type: OP24-60). You will need
these tools.
1. Referring to the figure below, fit the hood reinforcement fixture to the back of the
PCU-3010.
Flush-mounting: Install the hood fixing fixture with the flush mount brackets.
Desktop mounting: Install the hood fixing fixture with the desktop mount
brackets.
Note: The screws and washers to fix the hood fixing fixture are supplied with the
PC-3010.
2. Screw in knurled knobs (4 pieces) loosely from the inside onto the embedded
bolts of the hood fixing brackets (2 pieces).
Flush-mounting: T25 Torx screwdriver
Desktop mounting: 4 mm hex wrench
Flush mount Desktop
Hood fixing
fixture
Flush mount bracket
Hood fixing fixture
Desktop
mount
bracket
Knob
Hood fixing bracket
: Embedded bolt
: Embedded bolt

1. MOUNTING
1-7
3. Using the cutouts in the hood, set the hood in place between the knobs and the
hood fixing fixtures.
4. Referring to the figure below, push the hood down to align the cutouts with the
knobs.
5. Fasten the knobs to secure the hood in place.
1.1.4 How to install the keyboard (optional)
For OP24-41
To install the optional keyboard (Type: 5139U BLACK, contained in OP24-41), do the
following procedure.
1. Stick the smaller velcro tape (Fastener, 4 pcs., supplied with the optional kit) to
the four corners of the rear of the keyboard.
2. Fit the larger velcro tape (Fastener, 4 pcs., supplied with the optional kit) to the
smaller tape.
3. Remove the protective film from the larger velcro tape.
4. Fit the keyboard at the installation location.
Hood
Cutouts
Cutouts
Hood fixing fixture
(left and right)
Push downwards

1. MOUNTING
1-8
For OP24-62
To install the optional keyboard (Type: SKB-E3U, contained in OP24-62), do the fol-
lowing procedure.
1. Referring to the following steps, fit the static electricity prevention sheet (included
as optional kit) to the keyboard, then fix the keyboard at the installation location
using the double-sided tape (Tape V/H, supplied with the optional kit).
1) Remove the protective film from one side of the supplied double-sided tape,
then stick the tape to the 4 edges of the rear of the keyboard.
2) Remove the protective film on both sides of the
sheet, then fit the sheet to the keyboard.
Note: The sheet is extremely thin and should be
handled with care.
3) Remove the protective film from the double-sid-
ed tape on the rear of the keyboard, then fix the
sheet to the tape.
2. Stick the smaller velcro tape (Fastener, 5 pcs., sup-
plied with the optional kit) to the four corners of the
rear of the keyboard and to the EMI core.
3. Fit the larger velcro tape (Fastener, 5 pcs., supplied
with the optional kit) to the smaller tape.
4. Remove the protective film from the larger velcro tape.
5. Fit the keyboard at the installation location.
6. Depending on the installation location and environment, move and then fit the EMI
cores as required.
The following points should be observed when moving the EMI cores:
• Do not remove or disconnect the USB cable.
• Do not apply undue stress or weight to the base of the cable connection on the
keyboard.
• The EMI core must not be suspended freely as this puts strain on the cable.
• Re-wrap the cable around the EMI core a total of 6 times. The cable should
pass through the EMI core a total of 7 times.
Sheet
Protective film
EMI core
If you change the position, re-wrap cable
around the core 6 times.

1. MOUNTING
1-9
1.1.5 How to replace the USB protect key and USB dongle
You will need a Torx screwdriver (T10) to do the replacement.
Turn off the power BEFORE replacing the USB protect key (ENC chart use) and USB
dongle (C-MAP chart use). Unfasten the four screws circled in the figure below to open
the lid. The USB protect key is on the left; the USB dongle on the right.
1.1.6 How to replace an SSD
You will need a Phillips-head screwdriver (PH2) to
do the replacement.
Remove the SSD case from the SSD slot. Unfas-
ten the screws circled in the figure below, then re-
move the SSD.Be sure to insert SSDs into their
correct slots to prevent possible equipment mal-
function.
Tray 0: program memory (4 GB)
Tray 1: chart memory (64 GB)
USB dongle
(right)
USB protect key
(left)
SSD case
SSD
Unfasten these screws to
acccess SSDs.
Tray 1Tray 1
Tray 0Tray 0
Tray 0:
Program
memory
Tray 0:
Program
memory
Tray 1:
Chart
memory
Tray 1:
Chart
memory

1. MOUNTING
1-10
1.1.7 How to replace the fan
The life of the fan is approximately five years. Replace the fan when any of the follow-
ing occurs.
• The recommended replacement interval of five years has passed.
• The fan emits strange noises when the processor unit is powered.
• The Alert 30002 "Processor Unit Fan1 Fan No Rotation" is generated.
You will need a Torx screwdriver (T10) to do the replacement.
1. Turn off the power to the FMD-3100.
2. On the rear panel, unfasten the four screws fixing the fan cover.
3. Referring to the figure below, unfasten two fixing screws and disconnect the fan
connector, in that order, to remove the fan.
4. Connect the fan connector of the new fan.
5. Set the fan to the unit, then fasten the two fixing screws.
6. Close the fan cover.
Fan
: Screw
: Fan connector

1. MOUNTING
1-11
1.2 Trackball Control Unit (RCU-030)
The Trackball Control Unit (RCU-030) can be mounted on a desktop in two
configurations.
• Desktop with mounting plate (Standard installation)
• Flush mounted inside a console (Optional)
Mounting considerations
When selecting a mounting location, keep the following points in mind:
• Select a location where the unit can be operated conventionally.
• Locate the unit away from heat sources. The cabinet can build up heat inside,
causing undue wear to electrical components.
• Locate the unit away from areas which may be subject to water splash and rain.
• Referring to the outline diagrams at the back of this manual, leave sufficient space
around the equipment to facilitate maintenance.
• Consider the length of the signal cable and the distance between the unit and the
PCU. Leave enough slack in the cable to allow for maintenance.
• A magnetic compass will be affected if the equipment is placed too close to the
magnetic compass. Observe the compass safe distances at the front of this manual
to prevent interference to a magnetic compass.
1.2.1 Desktop mounting (with metal mounting plate)
1. Fix the metal mounting plate (supplied) to the bottom of the unit using two washer
head screws (M4×10, supplied), referring to the figure below.
2. Fix the unit to the mounting location using two self-tapping screws (φ5×20, sup-
plied locally).
USB cable (to PCU)
Larger screw holes
Smaller screw holes
Metal mounting plate

1. MOUNTING
1-12
1.2.2 Flush mounting (optional)
You can use the optional FM FIXTURE ASSEMBLY kit (OP24-38) to flush-mount the
unit.
Type: OP24-38, Code No.: 001-263-190
Note: The flush mount location must have a thickness of at least 10 mm, with a max-
imum thickness of 20 mm.
1. Referring the outline drawing at the back of the manual, mark and cut a hole in the
position you wish to locate the unit.
2. Set the USB cable through the hole, then place the unit inside the hole.
3. Attach two FM (flush mount) fixture assembly to the unit’s under side using four
washer head screws (M4×10), both included in the kit.
4. Fasten the wingbolts until the footing is flush against the mounting area.
5. Tighten the wingnuts until the unit is firmly secured.
Name Type Qty
FM Fixture Assembly OP24-38-1 2
Washer Head Screw M4×10 4
Console (Underside)
FM fixture assembly
Footings are flush against
the mounting area
Wingnut
Wingbolt