Fusion TCH-603-STEEL User manual

Full Body Harnesses (FBH) comprises the Body Wear component of your Personal Fall Arrest System (PFAS).
This manual will discuss the various connection points with their specic application. Fusionclimb’s Full
Body Harnesses are available in a wide variety of congurations to address the specic needs in most
workplaces. This is shown by type and location of the D-ring/s on the FBH. Figure 1 illustrated the
applications available to harnesses covered by these instructions.
Full Body Harnesses (FBH) comprises the Body Wear component of your Personal Fall Arrest System (PFAS).
This manual will discuss the various connection points with their specic application. Madaco Safety
Product’s Full Body Harnesses are available in a wide variety of congurations to address the specic needs
in most workplaces. This is shown by type and location of the D-ring/s on the FBH. Figure 1 illustrated the
applications available to harnesses covered by these instructions.
In 2007, ANSI revised and published the Z359.1 standard for fall protection in general industry and
suggested that the gate strength on all connectors be increased to 3,600 lbs. Fusionclimb currently oers
both the “old” and “new” style connectors to accommodate all users. There are several important issues for
users and employers to consider with regard to how these standards have an eect on
the jobsite:
1. The ANSI Z359 standards apply to general industry. ANSI also publishes standards for the Construction
and Demolition industry under the A10.32 designation – A10 does not presently require 3,600 lb. gates on
connectors.
2. Title 29 CFR 1910.66 App. C and 1926 Subpart M also do not require 3,600 lb. gates on connectors.
3. ANSI Z359 and A10 do not bear the force of law in most states – Some states do, however, incorporate
these standards by reference within their own standards language. It is the responsibility of the employer
to know which standards may be enforced in their work location(s).
4. Many government jobsites are required to use products meeting the ANSI Z359 standards, particularly
those that are managed by the Army Corps of Engineers. Be aware of the requirements on your jobsite if
you are a government contractor or sub-contractor.
5. Regardless of the standard, all fall arrest products that are made to comply with any of these standards is
safe when used properly – there is no substitute for doing the right thing regardless of which product or
products you select.
29 CFR 1926 (Subpart M)
1926.500: Scope, Application and Denitions
1926.501: Duty to Have Fall Protection
1926.502: Fall Protection Systems Criteria & Practices
1926.503: Training Requirements
ANSI standards are voluntary consensus standards, and are generally regarded among the best practices
within the fall protection community. Some states have incorporated one or more of the ANSI standards by
reference, meaning that they may be enforced by some state or local agencies. Check with your State
Department of Labor for further details. ANSI standards are available for purchase through the e-standards
store at www.ansi.org.
Title 29 CFR, section 1926.500 – 503 requires that an employer have a written fall protection plan where fall
hazards exist. The best way to address a fall hazard is to eliminate it entirely or to employ a passive system
to restrict access to the hazard (i.e. guardrails, netting, covers, etc.) Fall arrest products are the last line of
defense in the hierarchy of fall protection, and should be used as a last resort by employees who have been
properly trained.
1.1 Fall Protection harnesses are made to withstand the impact forces of a fall only once. REMOVE FROM
SERVICE immediately if any equipment subjected to fall arrest forces. Remove from service even if there is
no visible damage to the harness.
1.2 Do not make any alteration, modications or repairs to the harness, unless authorized by Fusionclimb.
Unauthorized modications or repairs may result in injury or death.
1.3 Do not intentionally misuse equipment, misuse or abuse of equipment will automatically void the
manufacturers warranty.
1.4 Immediately remove harness from service if any equipment fails inspection, and clearly tag product “DO
NOT USE”. Destroy or repair the product as required by these instructions.
1.5 Consult with a Fusionclimb consultant when using equipment combinations with components or
subsystems other than those described in this manual. Only use compatible devices with this harness.
1.6 Avoid sharp and/or abrasive surfaces and edges.
1.7 Avoid hazards including, but not limited to: chemical exposure, moving machinery, thermal, electrical
and/or chemical hazards as contact may cause serious injury or death. If harness is subjected to these
environments, the harness must be removed and destroyed from service immediately.
1.8 Inspect product BEFORE EACH USE and after any fall event by a competent person.
1.9 Do NOT twist, tie, knot or allow slack in the lifeline.
1.10 Do NOT exceed the number of allowable users specied in these instructions.
1.11 Ensure harness is appropriately sized, adjusted, donned and worn as described in these instructions.
1.12 The user of this harness should maintain a documented rescue/Fall Protection plan on le and available
for review by all users.
1.13 Do NOT work under suspended loads.
1.14 Avoid exposure to light due to UV degradation.
Description
WARNING!
Thank you for Purchasing Fusionclimb. This manual will explain
how to use your equipment correctly. This manual must be read
and understood in its entirety.
This and any other included instructions must be made available to
the user of equipment. The user must understand how to safely
and eectively use Fusionclimb Safety Products and all
Fusionclimb fall safety equipment used in combination with the
Full Body Harness.
Please read, understand and follow all safety information
contained in these instructions, prior to use of this Fusionclimb
Safety Product. FAILURE TO DO SO COULD RESULT IN SERIOUS
INJURY OR DEATH.
These instructions must be provided to the user of the equipment.
Retain these instructions for future reference.
Introduction
Safety Information
Alterations or misuse of this product, or failure to follow
instructions, may result in serious injury or death. This product is
used as part of a complete fall protection system. All users must be
fully trained in the safe installation and operation of their complete
fall protection system. It is the responsibility of the worker and the
purchaser of this equipment to assure that users of this equipment
are properly trained in its use, maintenance, and storage. Proper
training must be repeated at regular intervals, by a competent
person or establishment.
Consult with a doctor if there is reason to doubt your tness to
safely absorb the shock of a fall event. ANSI limits the weight of fall
protection equipment users to a maximum of 310 lbs. (140kg), CSA
limits the weight of fall protection equipment users to a maximum
of 350 lbs. (160 kg). Products in this manual may have a rated
capacity exceeding ANSI and CSA capacity limits. Heavy users
experience more risk of severe injury or death due to falls because
of increased fall arrest forces placed on the user’s body. Also, the
onset of suspension trauma after a fall even may be accelerated for
heavy users.
NOTE: For more information consult the ANSI
Z359/CSA Z259 body of standards.
Failure to understand and comply with safety regulations may result in serious injury or death. Regulations
included herein are not all-inclusive, are for reference only, and are not intended to replace a Competent
Person's judgment or knowledge of federal or state standards.
1
2
WARNING!
Full Body Harness Instruction Manual
TCH-603-STEEL
P1

Section 5: Anchorage Considerations OSHA 1910.66 and 1926.502 state that anchorages
used for attachment of a PFAS must be independent of any anchorage being used to
support or suspend platforms, and must support at least 5,000 lbs. per user attached, or be
designed, installed and used as part of a complete PFAS which maintains a safety factor of at
least two, and is supervised by a qualied person (architect, structural engineer, etc.).
The anchorage to which this SAL is attached must capable of sustaining static loads in
directions applied by the personal fall arrest system of at least 3,600 lbs. (or at least twice the
expected dynamic load) with certication of a qualied person (architect, structural
engineer, etc.), or 5,000 lbs. in the absence of certication. If multiple personal fall arrest
systems are being attached to the same anchorage, the minimum values stated above must
be multiplied by the number of users.
Ensure that the anchorage connector that you are using is compatible with the anchor point
to which you are attaching it. If you are using this SAL with a Horizontal Lifeline, tripod or
davit, ensure that it is compatible with these systems by checking the manufacturer’s
instructions for these systems for the minimum performance requirements of deceleration
devices.
Be sure that your anchorage is mounted overhead or above the level of the back d-ring of
your full body harness. Be sure to calculate your clear-fall (as discussed in above) and to
avoid swing fall hazards.
Ensure the fall path is clear of obstructions and impalement hazards Fusionclimb maintains
the position that compliance with the Z359 family of standards on the jobsite are an
industry best-practice and that connectors with 3,600 lb. gates do provide an additional
measure of protection. However, 3,600 lb. gates are not impervious to destruction and
connector compatibility is still an important issue for consideration. Making incompatible
connections with Z359 products are a dangerous practice and can result in serious injury or
death. Do not use Z359 connectors in any manner that you would not typically use “A10 or
OSHA” connectors. If you have questions about connector compatibility, please consult a
competent person immediately or contact Fusionclimb for further assistance.
Fusionclimb Full Body harnesses are ANSI/ASSP Z359.11—2021 and OSHA Compliant. ANSI User
Capacity range is 130-310 lbs. including gear, tools, clothes, etc. OSHA rated capacity is 425lbs.
including gear, tools, clothes, etc. Always ensure the full body harness is adjusted to t the user
properly.
The dorsal D-ring is the attachment point is located on the
back of your full body harness (FBH). It is to be used for fall
arrest or restraint only, connecting devices for these
applications include Energy Absorbing Lanyards,
Self-Retracting Lifelines, and Restraint lanyards.
Work positioning D-rings are located adjacent to each hip,
the intended use is with a positioning lanyard when
positioning on a vertical surface (e.g. tower applications,
rebar tying, etc.). This system is a primary system and
should always be used in conjunction with a fall arrest
system.
Located on each shoulder of the FBH, these D-rings are
intended for conned space entry and retrieval. They can
also be used in other rescue applications where limited
access is an issue.
May be located at the sternal position of the harness or
have one or two D-rings located below the waist (e g.
bosun's chair).
Harnesses with a sternal D-ring can be attached to a
vertical ladder climbing system. The sternum location can
be used in conjunction with a ladder climbing device
which allows for no more than a 9-inch (22.5 cm)
connection.
3.1 Purpose: Fusionclimb’s FBH provide users with the means to connect to Fall Protection
systems, providing a combination of industries and applications the mobility and fall
protection required while in the eld.
3.2 Personal Fall Arrest System: Fall Protection Systems are typically composed of an anchorage
and a full body harness, with an energy absorbing connecting device or subsystem attached to
the dorsal D-ring. All components used in a Fall Protection system should comply with
ANSI/ASSP and OSHA Standards. Nonpermitted use of equipment not authorized by MSP is
dangerous and may lead to injury or death.
3.3 Training: This equipment must be inspected, used and installed by competent person
following these instructions. These instructions are to be used as part of an employee training
program.
3.4 Rescue Plan: The purchaser and/or employer must have a written rescue plan and the
means to implement and communicate that plan to users, authorized persons and rescuers.
Training should be provided on a periodic basis to ensure rescuer prociency. Rescuers are
to be provided with these instructions. Rescue operations require specialized equipment
that is beyond the scope of this manual. See ANSI Z359.4 or CSA Z259.2.3-16.
4.1 Capacity: The user capacity of a complete fall protection system us limited by its
lowest-rated maximum capacity component. See the manufacturer’s instructions for each
component of your system for capacity requirements. To maintain ASNI Z359 compliance,
limit per user weight to a range of 130-310 lbs.
4.2 Compatibility of connectors: Connectors must be compatible with the anchorage or
other system components. Do not use equipment that is not compatible. Connectors are
compatible with connecting elements when the size and shape of either component does
not cause the connector to inadvertently open, regardless of orientation. ALL CONNECTORS
SHOULD COMPLY WITH APPLICABLE STANDARDS.
OSHA 1910.66 and 1926.502 state that anchorages used for attachment of a PFAS must be
independent of any anchorage being used to support or suspend platforms, and must
support at least 5,000 lbs. per user attached, or be designed, installed and used as part of a
complete PFAS which maintains a safety factor of at least two, and is supervised by a
qualied person (architect, structural engineer, etc.).
The anchorage to which this SAL is attached must capable of sustaining static loads in
directions applied by the personal fall arrest system of at least 3,600 lbs (or at least twice the
expected dynamic load) with certication of a qualied person (architect, structural
engineer, etc.), or 5,000 lbs in the absence of certication. If multiple personal fall arrest
systems are being attached to the same anchorage, the minimum values stated above must
be multiplied by the number of users.
Ensure that the anchorage connector that you are using is compatible with the anchor
point to which you are attaching it. If you are using this SAL with a Horizontal Lifeline,
tripod or davit, ensure that it is compatible with these systems by checking the manufactur-
er’s instructions for these systems for the minimum performance requirements of
deceleration devices.
Be sure that your anchorage is mounted overhead or above the level of the back d-ring of
your full body harness. Be sure to calculate your clear-fall (as discussed in section 2.9) and to
avoid swing fall hazards.
Ensure the fall path is clear of obstructions and impalement hazards Fusionclimb maintains
the position that compliance with the Z359 family of standards on the jobsite are an
industry best-practice and that connectors with 3,600 lb. gates do provide an additional
measure of protection. However, 3,600 lb. gates are not impervious to destruction and
connector compatibility is still an important issue for consideration. Making incompatible
connections with Z359 products are a dangerous practice and can result in serious injury or
death. Do not use Z359 connectors in any manner that you would not typically use “A10 or
OSHA” connectors. If you have questions about connector compatibility, please consult a
competent person immediately or contact Fusionclimb for further assistance.
4.3 Making Connections: Ensure all connections are compatible in size, shape and strength.
Connectors are designed for use only as specied in each product’s user instruction manual.
1. Check webbing for cuts, fraying and signs of damage from excess wear or abrasion. Also
check for excessive dirt, grease, oil, paint or other surface contamination or discoloring. If
any of these conditions are present during inspection, remove harness from use and label
as UNUSABLE.
2. Check all stitching. Make sure there are no loose, frayed, or torn threads. If any of the
stitch locations shows signs of damage or excessive wear remove harness from use and
label as UNUSABLE.
3. Look for signs that the harness has been exposed to fall arrest forces. If impact indicator
warning is exposed, remove the harness from service and label as UNUSABLE.
5.1 Before each use:
4. All labels are to be legible and present. If the labels and warnings are missing or illegible,
remove the harness from service.
Inspection
3.5 Application Limits: Avoid moving machinery, sharp edged, abrasive surfaces, and
thermal, electrical and chemical hazards as contact may cause damage to fall protection
equipment which could lead to injury or death.
3.6 Extended Free Falls: Fusionclimb’s FBH’s are rated for a maximum free fall of 6 feet.
System Requirements
Application
3: Harness Capacity
130 lb. to 310 lb.
OSHA Up to 420 lb.
3
4
5
ANSI
CSA Class Application Pictogram Explanation
Class A
Class P
Class E
Class D
Class L
Fall Arrest
Work
Positioning
Rescue
Decent
Ladder
Climbing
Harness Connection Points
ABImpact indicator intactA
BImpact indicator broken, or has been
subjected to a fall event or equivalent forces
P2
Label Figure 1.
Label Figure 2.

A. Anchorage B. Minimum Required Fall Clearance (MRFC) C. Swing Fall and Expanded
Work Zone D. Overhead (above the FBH D-ring) Anchorage E. Non-Overhead (below the
FBH D-ring) Anchorage F. Rescue Plan
6.1 Planning: When planning your Fall Protection system, take into consideration the work
area and take action to address hazards. Account for all factors that may aect your safety
before, during and after a fall.
6.3 Donning and Fitting the Full Body Harness: When wearing a FBH, all adjusters should be
made to t snugly. The user should be able to move around freely without the harness
causing restriction in movement. Failure to properly don, wear, and adjust the FBH can
result in severe injury or death in the event of a fall.
6.2 Buckles: Fusionclimb uses dierent buckles for fastening dierent parts of the harness.
5. Inspect all metal hardware. There should NEVER be bent, cracked or deformed on an
in-service harness. Ensure there is no corrosion or excess build up of dirt, grease, oil, paint or
any other contaminant.
6. Inspect buckles and adjustors for proper operation. Buckles should hold webbing tight
when under tension.
7. If there is any doubt on the integrity of the harness, remove the harness from service
immediately. If the product cannot be repaired—permanently remove harness from service
and destroy harness or return back to Fusionclimb.
5.2 Inspection frequency: All harnesses are to be inspected by a competent person at least
once a year or more. The competent person inspection shall be recorded on an inspection
log, including all deciencies.
After equipment had been removed from service, it may not be returned to service until a
competent person conrms in writing that it is acceptable to do so.
5.3 Life Span: The functional life of the product is determined by work conditions and
maintenance. As long as the product passes inspection criteria, it may remain in service.
5.4 Service Life: There is not an issued xed service life. A product may be used indenitely as
long as it passes both the pre-inspection and the competent person inspection.
Do not alter or intentionally misuse this equipment. Consult Fusionclimb when using this
equipment in combination with components or subsystems other than those described in
this manual. All components or subsystems used with the FBH discussed in this manual must
be in compliance with ANSI Z359, CSA Z259, and/or OSHA.
Do not use rebar hooks, large carabiners, or large snap hooks to connect to the FBH dorsal
D-rings or to any small diameter non-compatible anchor point as this may cause a roll-out
condition and/or unintentional disengagement. Use caution. Take action to avoid sharp
and/or abrasive surfaces and edges when possible.
Installation
WARNING!
6
Type of Use
Infrequent to
Light Use
Moderate to
Heavy Use
Severe to
Continuous
Use
Application
Examples
Example
Conditions
of Use
Worker
Inspection
Frequency
Competent
Person
Inspection
Frequency
Before each
use Annually
Semi-annually to
annually
Quarterly to
semi-annually
Before each
use
Before each
use
Harsh storage
conditions, prolonged or
continuous outdoor use, all
temperatures, dirty
environments
Work
Positioning
Rescue
Decent
Harness Connection Points
Good storage
conditions, indoor or
infrequent outdoor use,
room
temperature, clean
environments
Fair storage
conditions, indoor and
extended outdoor use. all
temperatures, clean or
dusty
environments
A
A
B
B
C
C
D
D
E
E
Pass the tongue end of the strap through the buckle and nd the proper hole for the
desired tightness.
Fasten together
Grasp each end of the fastener.
To check proper t, a at hand may pass under the strap, but cannot form a st.
Ensure all loose ends are properly tucked into webbing keepers so any loose webbing will
not get tangled in equipment.
Tongue and Buckle Instructions
A & Al
A
Al
B & B1
B
B1
C & C1
C
C1
D & D1
D
D1
Turn the pass-through end of keeper sideways so it will pass into the keeper's holder.
Allow the pass-through end to turn back to its correct angle so it will not dislodge
from the keeper
Grasp each end of the fasteners
To check proper t, a at hand may pass under the strap, but cannot form a st.
Ensure all loose ends are properly tucked into webbing keepers so any loose webbing will not get
tangled in equipment
Pass Through and Slotted Pass Through Buckle Instructions
A
A
B
B
C
C
Grasp the male end of the keeper and the receiver.
Insert the male end into the receiver and push to ensure closure
Check the verication indicators to ensure the male end is properly seated.
Ensure all loose ends are properly tucked into webbing keepers so any loose webbing will not
get tangled in equipment.
Quick Connect Buckle Instructions
PUSH PUSH PUSH PUSH PULL PULL
A
A
B
B
C
C
D
D
Unfasten all buckles. Place one arm through the harness. Ensure the dorsal D-ring is on the back.
Place the other arm through the other side of the harness and position all the straps.
After inspecting the harness, grab the dorsal (back) D-ring and shake the harness to
ensure all straps are tangle free.
E
E
To check proper t, a at hand may pass under the strap, but cannot form a st.
Donning Instructions
Reach between the legs and pull one leg strap forward. Pass the end of the leg strap through
the buckle. Repeat for the other leg strap. The leg straps are attached to the harness at the
sub-pelvic strap. This strap is one of the main load bearing strap in the harness. Ensure the
sub-pelvic strap ts snug under the buttocks.
Connect chest strap by attaching the mating buckle. Adjust torso straps, and readjust the leg
straps and the chest strap if necessary. Ideal position for the chest strap is about six inches
below the shoulders. Adjust waist belt to a snug t, if applicable.
Reach between the legs and pull one leg strap forward. Pass the end of the leg strap through
the buckle. Repeat for the other leg strap. The leg straps are attached to the harness at the
sub-pelvic strap. This strap is one of the main load bearing strap in the harness. Ensure the
sub-pelvic strap ts snug under the buttocks.
P3
Label Figure 3.
Label Figure 4.
Label Figure 5.
Label Figure 6.
Label Figure 7.

12. Frontal - The frontal attachment serves as a ladder climbing connection for guided type fall
arresters where there is no chance to fall in a direction other than feet rst, or may be used for
work positioning. Supporting the user, post fall or during work positioning, by the frontal
attachment will result in a sitting body position, with the upper torso upright, with weight
concentrated on the thighs and buttocks. When supported by the frontal attachment the design
of the Full Body Harness shall direct load directly around the thighs and under the buttocks by
means of the sub-pelvic strap. If the frontal attachment is used for fall arrest, the competent
person evaluating the application should take measures to ensure that a fall can only occur feet
rst. This may include limiting the allowable free fall distance.
13. Shoulder - The shoulder attachment elements shall be used as a pair, and are an
acceptable attachment for rescue and entry/retrieval. The shoulder attachment elements
shall not be used for fall arrest. It is recommended that the shoulder attachment elements
be used in conjunction with a yoke which incorporates a spreader element to keep the Full
Body Harness shoulder straps separate.
14. Waist, Rear - The waist, rear attachment shall be used solely for travel restraint. The waist,
rear attachment element shall not be used for fall arrest. Under no circumstances is it
acceptable to use the waist, rear attachment for purposes other than travel restraint. The
waist, rear attachment shall only be subjected to minimal loading through the waist of the
user, and shall never be used to support the full weight of the user.
15. Hip - The hip attachment elements shall be used as a pair, and shall be used solely for
work positioning. The hip attachment elements shall not be used for fall arrest. Hip
attachments are often used for work positioning by arborists, utility workers climbing poles
and construction workers tying rebar and climbing on form walls. Users are cautioned
against using the hip attachment elements (or any other rigid point on the Full Body
Harness) to store the unused end of a fall arrest lanyard, as this may cause a tripping hazard,
or, in the case multiple leg lanyards, could cause adverse loading to the Full Body Harness
and the wearer through the unused portion of the lanyard.
16. Suspension seat - The suspension seat attachment elements shall be used as a pair, and
shall be used solely for work positioning. The suspension seat attachment elements shall not
be used for fall arrest. Suspension seat attachments are often used for prolonged work
activities where the user is suspended, allowing the user to sit on the suspension seat formed
between the two attachment elements. An example of this use would be window washers on
large buildings.
Users of personal fall arrest systems shall, at a minimum, comply with all manufacturer
instructions regarding the inspection, maintenance and storage of equipment. The user’s
organization shall retain the manufacturer’s instructions and make them readily available to
all users. See ANSI/ASSE Z359.2, Minimum Requirements for a Comprehensive Managed Fall
Protection Program, regarding user inspection, maintenance and storage of equipment.
1. In addition to the inspection requirements set forth in the manufacturer’s instructions,
the equipment shall be inspected by the user before each use and, additionally, by a
competent person, other than the user, at interval of no more than one year for:
USER INSPECTION, MAINTENANCE AND STORAGE OF EQUIPMENT
Absence or illegibility of markings.
Absence of any elements aecting the equipment form, t or function.
Evidence of defects in, or damage to, hardware elements including cracks, sharp edges,
deformation, corrosion, chemical attack, excessive heating, alteration and excessive wear.
Maintenance, Service and Storage
Labels
• Chest strap to be six inches below the throat
• Torso length adjustment does not apply unnecessary pressure on the shoulder or allows leg
straps to sag
• Dorsal D-ring is in between the shoulder blades
• Leg straps tightened to allow no more than a at hand to pass through
7.1 Cleaning: Clean full body harness with a mild bleach-free detergent and then rinse. Allow
for harness to airdry. Do not allow excessive build-up of dirt, paint, or other agents that may
cause damage or hardening of the webbing bers.
8.2 Storage: Hang to store, do not allow in direct sunlight. Avoid exposure to chemical agents
and vapors, airborne debris, and water ingress. Store in a cool, dry and clean environment
away from sunlight.
Stored units tagged as“UNUSABLE” in a clearly marked area to prevent inadvertent use.
8.3 Service: Upon permanent removal from service, cut the harness straps or otherwise
render the harness unusable before disposing of it or return to Fusionclimb.
Note: This information from the Z359.11 standard is required to be included in the
instruction manual for the end user: ANSI/ASSP Z359 Requirements for Proper Use and
Maintenance of Full Body Harnesses (Note: These are general requirements and information
provided by ANSI/ASSE Z359, the Manufacturer of this equipment may impose more
stringent restrictions on the use of the products they manufacture, see the Manufacturer’s
instructions.)
1. It is essential that the users of this type of equipment receive proper training and
instruction, including detailed procedures for the safe use of such equipment in their work
application. ANSI/ASSE Z359.2, Minimum Requirements for a Comprehensive Managed Fall
Protection Program, establishes guidelines and requirements for an employer’s managed fall
protection program, including policies, duties and training; fall protection procedures;
eliminating and controlling fall hazards; rescue procedures; incident investigations; and
evaluating program eectiveness.
2. Correct t of a Full Body Harness is essential to proper performance. Users must be trained
to select the size and maintain the t of their Full Body Harness.
3. Users must follow manufacturer’s instructions for proper t and sizing, paying particular
attention to ensure that buckles are connected and aligned correctly, leg straps and
shoulder straps are kept snug at all times, chest straps are located in the middle chest area
and leg straps are positioned and snug to avoid contact with the genitalia should a fall occur.
4. Full Body Harnesses which meet ANSI/ASSE Z359.11 are intended to be used with other
components of a Personal Fall Arrest system that limit maximum arrest forces to 1800 pounds
(8kN) or less.
5. Suspension intolerance, also called suspension trauma or orthostatic intolerance, is a serious
condition that can be controlled with good harness design, prompt rescue and post fall
suspension relief devices. A conscious user may deploy a suspension relief device allowing the
user to remove tension from around the legs, freeing blood ow, which can delay the onset of
suspension intolerance. An attachment element extender is not intended to be attached
directly to an anchorage or anchorage connector for fall arrest. An energy absorber must be
used to limit maximum arrest forces to 1800 pounds (8kN). The length of the attachment
element extender may aect free fall distances and free fall clearance calculations.
6. Full Body Harness (FBH) Stretch, the amount the FBH component of a personal fall arrest
system will stretch and deform during a fall, can contribute to the overall elongation of the
system in stopping a fall. It is important to include the increase in fall distance created by FBH
Stretch, as well as the FBH connector length, the settling of the user’s body in the FBH and all
other contributing factors when calculating total clearance required for a particular fall arrest
system.
7. When not in use, unused lanyard legs that are still attached to a Fully Body Harness D-ring
should not be attached to a work positioning element or any other structural element on the
Full Body Harness unless deemed acceptable by the competent person and manufacturer of the
lanyard. This is especially important when using some types of “Y” style lanyards, as some load
may be transmitted to the user through the unused lanyard leg if it is not able to release from
the harness. The lanyard parking attachment is generally located in the sternal area to help
reduce tripping and entanglement hazards.
8. Loose ends of straps can get caught in machinery or cause accidental disengagement of an
adjuster. All Full Body Harnesses shall include keepers or other components which serve to
control the loose ends of straps.
9. Due to the nature of soft loop connections, it is recommended that soft loop attachments
only be used to connect with other soft loops or carabiners. Snap hooks should not be used
unless approved for the application by the manufacturer.
Sections 11-17 provide additional information concerning the location and use of various
attachments that may be provided on this FBH.
10. Dorsal - The dorsal attachment element shall be used as the primary fall arrest attachment,
unless the application allows the use of an alternate attachment. The dorsal attachment may
also be used for travel restraint or rescue. When supported by the dorsal attachment during a
fall, the design of the Full Body Harness shall direct load through the shoulder straps supporting
the user, and around the thighs. Supporting the user, post fall, by the dorsal attachment will
result in an upright body position with a slight lean to the front with some slight pressure to the
lower chest. Considerations should be made when choosing a sliding versus xed dorsal
attachment element. Sliding dorsal attachments are generally easier to adjust to dierent user
sizes, and allow a more vertical rest position post fall, but can increase FBH Stretch.
11. Sternal - The sternal attachment may be used as an alternative fall arrest attachment in
applications where the dorsal attachment is determined to be inappropriate by a competent
person, and where there is no chance to fall in a direction other than feet rst. Accepted
practical uses for a sternal attachment include, but are not limited to, ladder climbing with a
guided type fall arrester, ladder climbing with an overhead self-retracting lifeline for fall arrest,
work positioning and rope access. The sternal attachment may also be used for travel restraint
or rescue. When supported by the sternal attachment during a fall, the design of the Full Body
Harness shall direct load through the shoulder straps supporting the user, and around the
thighs. Supporting the user, post fall, by the sternal attachment will result in roughly a sitting or
cradled body position with weight concentrated on the thighs, buttocks and lower back.
Supporting the user during work positioning by this sternal attachment will result in an
approximate upright body position. If the sternal attachment is used for fall arrest, the
competent person evaluating the application should take measures to ensure that a fall can
only occur feet rst. This may include limiting the allowable free fall distance. It may be possible
for a sternal attachment incorporated into an adjustment style chest strap to cause the chest
strap to slide up and possibly choke the user during a fall, extraction, suspension, etc. The
competent person should consider Full Body Harness models with a xed sternal attachment for
these applications.
Labels must be present and legible ANSI Z359.11 Annex A
7
8
9
To check proper t, a at hand may pass under the strap, but cannot form a st.
P4

Evidence of defects in or damage to strap or ropes including fraying, unsplicing, unlaying,
kinking, knotting, roping, broken or pulled stitches, excessive elongation, chemical attack,
excessive soiling, abrasion, alteration, needed or excessive lubrication, excessive aging and
excessive wear.
2. Inspection criteria for the equipment shall be set by the user’s organization. Such
criteria for the equipment shall equal or exceed the criteria established by this standard or
the manufacturer’s instructions, whichever is greater.
3. When inspection reveals defects in, damage to, or inadequate maintenance of
equipment, the equipment shall be permanently removed from service or undergo
adequate corrective maintenance, by the original equipment manufacturer or their
designate, before return to service.
1. Maintenance and storage of equipment shall be conducted by the user’s organization in
accordance with the manufacturer’s instructions. Unique issues, which may arise due to
conditions of use, shall be addressed with the manufacturer.
2. Equipment which is in need of, or scheduled for, maintenance shall be tagged as
unusable and removed from service.
3. Equipment shall be stored in a manner as to preclude damage from environmental
factors such as temperature, light, UV, excessive moisture, oil, chemicals and their vapors
or other degrading elements.
Maintenance and Storage
Fusionclimb warrants to the buyer that all products are free from defect in material and
workmanship at the time of shipment. Obligation under this warranty is limited to product
replacement for the period of two (2) years from the date of installation or use by the owner,
provided that this period shall not exceed two (2) years from the date of shipment. This
warranty is not transferable. No other person or rm is authorized to assume or assign for
Fusionclimb any other warranty in connection with the sale or use of this product.
Furthermore, this warranty is void if any product is changed or altered in any way, or if the
product is used in a manner other than for which it is intended. This warranty only covers
defects in material and workmanship; it does not cover conditions resulting from normal wear
and tear, neglect abuse or accident.
This instruction manual addresses foreseeable hazards, uses and applications. If you have
questions about your application that are not addressed in this document, contact Fusionclimb
for additional guidance.
It is the responsibility of the employer/issuer of this equipment to
ensure that it is used in a manner consistent with these instructions.
Failure to do so could result in series injury or death.
Mandatory Disclosures
10
TCH-603-STEEL
Warning Label
P1
P2
P3
P4
P5
P6
Back Strap
Front Back
Leg loops
P5
Shoulder Strap
Impact indicator
D-ring
D-ring
Warning label
TCH-603-STEEL

INSPECTION AND MAINTENANCE LOG
SERIAL NUMBER:
MODEL NUMBER:
INSPECTION DATE
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE
PERFORMED
P6
DATE PURCHASED: MFG. DATE: DATE OF FIRST USE: