FVC Low Pro Roof Rack 148 HR User manual

PRODUCT
IMAGE
TR0102B
Low Pro Roof Rack 148 HR EXT
Installation Guide
FLATLINE VAN CO • [e-mail] • 888-667-5576

All Flatline Van Co products must be properly assembled and secured before attaching to your
vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily
injury or death to you or to others involved. You are responsible for assembling and securing flatline
van co products to your vehicle, checking the mounting points and attachments prior to use, and
regularly inspecting the products for wear and or damage. We always recommend you use a
professional to install any aftermarket accessories to your vehicle. If you have no mechanical
experience and are not thoroughly familiar with the installation procedures, you must have the
product installed by a professional installer or other qualified persons. The responsibility is yours
and must be taken seriously for everyone's safety.
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FLATLINE VAN CO • [e-mail] • 888-667-5576
thanks.

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FLATLINE VAN CO • [e-mail] • 888-667-5576
THANK YOU!
ARE YOU EXCITED ABOUT YOUR NEW LOW PRO ROOF RACK? HERE ARE A FEW
THINGS TO DO BEFORE BEGINNING THE INSTALLATION PROCESS--
• PLEASE INSPECT THE PRODUCT TO ENSURE THERE WAS NO
DAMAGE INCURRED DURING SHIPPING.
• IF THERE IS DAMAGE TO REPORT, PLEASE CONTACT OUR
CUSTOMER SERVICE DEPARTMENT AS SOON AS POSSIBLE.
• NEXT, USING THE “PACKAGE CONTENTS” PAGE, CHECK
INVENTORY AND FAMILIARIZE YOURSELF WITH THE PARTS
AND HARDWARE.
• GATHER ALL TOOLS REQUIRED FOR INSTALL.
-5/32 HEX KEY ALLEN WRENCH
-7/16 WRENCH OR SOCKET
-13MM WRENCH OR SOCKET
TOOLS
5/32 ALLEN KEY
7/16 WRENCH 13MM WRENCH

PACKAGE CONTENTS
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FLATLINE VAN CO • [e-mail] • 888-667-5576
DRIVER FRONT
RAIL
QTY-1
PASSENGER FRONT
RAIL
QTY-1
CROSSBAR
QTY-6
LANDING
PAD
QTY-10
1/4-20 FLANGE HEAD SCREW
QTY-46
M8 HEX BOLT
QTY-10
SEALING WASHER
QTY-10
STICKER PACK
QTY-1
INSTALLATION GUIDE
QTY-1
DRIVER REAR
RAIL
QTY-1
1/4-20 NYLOCK
QTY-18
1/4 FLAT WASHER
QTY-18
RAIL CONNECTING
BRACKET
QTY-2
PASSENGER REAR
RAIL
QTY-1

FLATLINE VAN CO • [e-mail] • 888-667-5576
LET’S GET STARTED!
1. FIRST STEP IS TO ATTACH THE LANDING PADS TO THE TOP OF YOUR VAN
USING THE SUPPLIED M8 HARDWARE AND SEALING WASHERS.
NOTE- DUE TO FACTORY INCONSISTENCIES YOU MAY NEED TO
GRIND CLEARANCE ON THE HOLES OF YOUR VAN TO GAIN ACCESS
TO THE THREADED HOLES. SEE REF PHOTO 1 TO RIGHT.
2. AFTER TIGHTENING DOWN THE M8 BOLTS, USE A SEALANT AND RUN A BEAD
ALL THE WAY AROUND THE LANDING PAD WHERE IT SEATS TO THE VAN.
SEE REF PHOTO 2
4
REF PHOTO 1
LANDING PAD
REF PHOTO 2

FLATLINE VAN CO • [e-mail] • 888-667-5576
3. NOW YOU CAN START ATTACHING THE SIDE RAILS USING THE 1/4-20 FLANGE
HEAD SCREWS, 1/4 FLAT WASHERS, AND 1/4-20 NYLOCKS AS SHOWN IN
FIGURE 1. MAKE SURE TO LEAVE THEM A LITTLE LOOSE TO BEFORE
ATTACHING THE CROSSBARS
NOTE- REMEMBER THAT THE DRIVER SIDE RAILS HAVE THE LOWER
SLOTS FOR MOUNTING YOUR SIDE LADDER.
4. ONCE YOU’VE GOT ALL THE SIDE RAILS UP, FASTEN THE RAIL CONNECTING
BRACKETS TO THE SIDE RAILS USING THE SAME HARDWARE (SEE FIGURE 2)
NOTE- THESE CAN BE TIGHTENED DOWN NOW.
FIGURE 2
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FIGURE 1

FLATLINE VAN CO • [e-mail] • 888-667-5576
5. PLACE YOUR CROSSBARS IN DESIRED LOCATION, LOOSELY BOLTING THE
1/4-20 FLANGE HEAD SCREWS IN PLACE.
NOTE- KEEP IN MIND THE LAYOUT OF YOUR ROOF TOP ARRAY
(SOLAR PANELS, FANS, TENTS, ETC.) YOU CAN MOUNT CROSSBARS
IN THE SET PAIR OF HOLES (SEE FIGURE 3), OR YOU CAN PLACE
THEM IN THE SLOTS WHICH PROVIDES YOU MORE FREEDOM OF
LAYOUT.
NOTE- IF INSTALLING OUR FRONT FAIRING; IT IS SUGGESTED TO
BOLT THE FAIRING TO THE CROSSBAR FIRST (SEE FIGURE 4), THEN ATTACH
THAT ASSEMBLY TO THE ROOF RACK (SEE FIGURE 5)
FIGURE 3
O
R
FIGURE 4
FRONT BACK
FIGURE 5
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TRANSIT 148 HR SHOWN

FLATLINE VAN CO • [e-mail] • 888-667-5576 7
6. TIGHTEN ALL CROSSBAR BOLTS USING THE 5/32 ALLEN KEY (SEE FIGURE 6)
NOTE- DO NOT OVERTIGHTEN! IF YOU ARE CONCERNED ABOUT THE
BOLTS BACKING OUT, YOU CAN PUT A DAB OF BLUE LOCTITE ON
THE BOLTS BEFORE TIGHTENING DOWN COMPLETELY.
7. NOW TIGHTEN SIDE RAILS DOWN TO THE LANDING PADS. READY TO HIT THE ROAD!
FIGURE 6

FLATLINE VAN CO • [e-mail] • 888-667-5576 8
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