FVC Safari Rack 148 MR User manual

PRODUCT
IMAGE
TR0106B
Safari Rack 148 MR
Installation Guide
FLATLINE VAN CO • [e-mail] • 888-667-5576

All Flatline Van Co products must be properly assembled and secured before attaching to your
vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily
injury or death to you or to others involved. You are responsible for assembling and securing flatline
van co products to your vehicle, checking the mounting points and attachments prior to use, and
regularly inspecting the products for wear and or damage. We always recommend you use a
professional to install any aftermarket accessories to your vehicle. If you have no mechanical
experience and are not thoroughly familiar with the installation procedures, you must have the
product installed by a professional installer or other qualified persons. The responsibility is yours
and must be taken seriously for everyone's safety.
1
FLATLINE VAN CO • [e-mail] • 888-667-5576
thanks.

2
FLATLINE VAN CO • [e-mail] • 888-667-5576
THANK YOU!
ARE YOU EXCITED ABOUT YOUR NEW SAFARI RACK? HERE ARE A FEW THINGS TO DO
BEFORE BEGINNING THE INSTALLATION PROCESS--
• PLEASE INSPECT THE PRODUCT TO ENSURE THERE WAS NO
DAMAGE INCURRED DURING SHIPPING.
• IF THERE IS DAMAGE TO REPORT, PLEASE CONTACT OUR
CUSTOMER SERVICE DEPARTMENT AS SOON AS POSSIBLE.
• NEXT, USING THE “PACKAGE CONTENTS” PAGE, CHECK
INVENTORY AND FAMILIARIZE YOURSELF WITH THE PARTS
AND HARDWARE.
• GATHER ALL TOOLS REQUIRED FOR INSTALL.
-7/32 HEX KEY ALLEN WRENCH
-9/16 WRENCH OR SOCKET
-13MM WRENCH OR SOCKET
WARNING:
FLATLINE VAN CO LLC HIGHLY RECOMMENDS THE INSTALLATION OF
PRODUCTS IS DONE BY A CERTIFIED MECHANIC OR ONE OF OUR CERTIFIED
INSTALLERS. IF THIS DOES NOT OCCUR, BE CERTAIN THE PERSON(S)
INSTALLING THE PRODUCT READ, UNDERSTAND, AND FOLLOW ALL
INSTRUCTIONS AND WARNINGS ABOUT THE APPLICATION BEFORE
INSTALLATION.
A FORKLIFT OR LIFTING DEVICE IS REQUIRED FOR INSTALLATION.
TOOLS
7/32 ALLEN KEY
9/16 WRENCH 13MM WRENCH

PACKAGE CONTENTS
3
FLATLINE VAN CO • [e-mail] • 888-667-5576
SAFARI RACK
QTY-1
F45 BRACKET
QTY-2
3/8 FLAT
WASHER
QTY-44
3/8-16 FLANGE HEAD BOLT
QTY-22
M8 HEX BOLT
QTY-8
SEALING WASHER
QTY-8
STICKER PACK
QTY-1
INSTALLATION GUIDE
QTY-1
FOOT BRACKET
QTY-8
3/8-16 NYLOCK
QTY-22
LADDER BRACKET
QTY-1
FAN TRIM RING
QTY-1

FLATLINE VAN CO • [e-mail] • 888-667-5576
LET’S GET STARTED!
1. FIRST STEP IS TO ATTACH THE FOOT BRACKETS TO THE TOP OF YOUR VAN
USING THE SUPPLIED M8 HARDWARE AND SEALING WASHERS.
NOTE- DUE TO FACTORY INCONSISTENCIES YOU MAY NEED TO
GRIND CLEARANCE ON THE HOLES OF YOUR VAN TO GAIN ACCESS
TO THE THREADED HOLES. SEE REF PHOTO 1 TO RIGHT.
2. AFTER TIGHTENING DOWN THE M8 BOLTS, WE RECOMMEND YOU USE A
SEALANT AND RUN A BEAD ALL THE WAY AROUND THE FOOT BRACKET
WHERE IT SEATS TO THE VAN.
SEE REF PHOTO 2
4
REF PHOTO 1
FOOT BRACKET
REF PHOTO 2

FLATLINE VAN CO • [e-mail] • 888-667-5576
3. IF YOU’VE GOT A FAN (OR TWO) YOU’LL WANT TO MAP THOSE OUT ON THE
RACK TO CUT ACCESS HOLES. WE RECOMMEND USING THE FRONT OF THE
FORWARD FOOT BRACKET YOU JUST MOUNTED ON YOUR VAN AS YOUR
REFERENCE POINT
NOTE- WE RECOMMEND USING A JIGSAW WITH A METAL CUTTING
BLADE FOR CUTTING THE ACCESS HOLES. USE THE INCLUDED FAN
TRIM RING AS YOUR CUT TEMPLATE.
4. WE RECOMMEND MOUNTING THE TRIM RING TO THE RACK BEFORE PUTTING
IT ON YOUR VAN. YOU’LL NEED TO DRILL YOUR OWN HOLES TO MOUNT IT. WE
DO THIS BECAUSE THERE IS SOME VARIANCE IN FAN PLACEMENT. YOU CAN
USE BOLTS WITH NUTS, OR SELF TAPPING SCREWS, WE LEAVE THAT UP TO
YOU!
5
NOTE- USE A GOOD
DRILL BIT FOR THE TRIM
RING AS STAINLESS
STEEL IS TOUGH TO
DRILL THROUGH!
18.25”
25.5”

FLATLINE VAN CO • [e-mail] • 888-667-5576
5. NEXT, IF YOU’VE GOT A SIDE LADDER TO THROW ON, YOU’LL WANT TO
INSTALL THE LADDER BRACKET TO YOUR RACK BEFORE YOU HOIST IT ONTO
THE VAN. BOLT IT LOOSE TO THE SAFARI RACK AS SHOWN IN FIGURE 1 & 2
6
FIGURE 1
LADDER BRACKET
FIGURE 2

FLATLINE VAN CO • [e-mail] • 888-667-5576 7
6. THE NEXT STEP IS TO STRAP UP THE RACK AND LIFT IT UP INTO PLACE. AS
PREVIOUSLY MENTIONED, IT’S BEST TO HAVE A PROFESSIONAL DO THIS.
7. ONCE THE RACK IS IN PLACE, TIGHTEN THE RACK DOWN TO YOUR FOOT
BRACKETS USING THE 3/8-16 HEX BOLTS, SPLIT LOCK WASHERS, AND 3/8-16
NYLOCKS.
8. NEXT, CENTER THE RACK SIDE TO SIDE ON THE VAN, AND TIGHTEN DOWN
ALL OF THE FEET TO THE RACK ITSELF.

FLATLINE VAN CO • [e-mail] • 888-667-5576 8
9. IF YOU’RE INSTALLING A FIAMMA F45 AWNING, ATTACH THE PROVIDED
BRACKETS TO THE RACK USING THE PROVIDED HARDWARE.
F45 BRACKET LOCATIONS

FLATLINE VAN CO • [e-mail] • 888-667-5576 9
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