gala gar GALA TIG 3200 ACDC User manual

QUICK INSTALLATION GUIDE FOR MODULAR EQUIPMENT
Valid for GPS and GT equipment.
Item
Description
1 Transport trolley
2 Cooling Unit WCS 520.
3 GPS / GT
4.1 Wire feeder support
4.2 Remote control support
5 Wire feeder
6 Remote control
7 2nd gas cylinder column
TASK
IMAGE
READY
Carry out the assembly of your setup with the equipment disconnected.
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In setups without cooling unit, secure the equipment to the transport
trolley by fastening crews.
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In setups with cooling unit, secure the cooling to the transport trolley and
the equipment to the cooling.
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Before carrying out the assembly, make sure the cooling unit power
supply coincides with that supplied to the equipment. If not, remove the
upper cover of the cooling unit and modify it.
See M-659.17.045-V2
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2
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In GT equipment installations, fairing assembly.
See M-470.17.190-V0
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Mount one (centred) or two gas cylinder supports depending on your
installation.
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Mount the wire feeder support and remote control if your installation
includes this.
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Connect the cooling unit depending on your equipment.
GPS 3000 / GPS 4000 connection
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GPS DR connection
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GT connection
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3
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IMAGE
READY
Fill the coolant liquid tank to maximum level indicated. Use the specific
cooling liquids, never use anti-freeze, tap water or any other electricity
conductor liquid.
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For the system to work correctly, we must empty the air from the circuit.
Connect the flexible purge hose in the cooling water outlet.
(blue connector).
Place an empty container at the free end of the flexible hose, then, after
discharging the air, the coolant liquid will come out.
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Switch on the equipment until the coolant liquid is made to come out
through the flexible hose by pressure and immediately afterwards switch it
off. I O
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Remove the flexible purge hose and connect the desired setup (torch / set of cables). ☐
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In installations with sets of cables, it is advisable to carry out an
intermediate purge of air at the outlet from the wire feed unit.
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If the cooling system has been stopped for a long time, the pump shaft could have blocked due to the action of the liquid.
Remove the side cover from the cooling unit.
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With the aid of a screwdriver, manually turn the pump shaft.
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Repeat the air discharge process from the installation.
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4
TASK
PICTURE
FIT
If aluminium wire is used, we recommend replacing the standard liner with a Teflon one.
Leave the rope as close as possible to the contact point.
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Screw the liner fastening stop.
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Secure the liner conduit with the locknut and trim the excess liner
leaving it at the right measurement.
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Leave the liner as close as possible to the driving motor roller.
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Replace the lower driving rollers with U” type groove format rollers.
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Connect the equipment and set the cooling mode in SETUP.
See instructions manual or quick guide of your equipment.
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