Galletti IWC32 User manual

IWC
CASSETTE FAN COILS
2,6 kW - 9,1 kW
TECHNICAL MANUAL
EN

IWC
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TABLE OF CONTENTS
1 Constructive features.............................................................2
2 Construction versions............................................................2
3 Air range ............................................................................3
4 Ratings and technical data.....................................................4
5 Performance .........................................................................6
6 Sound levels..........................................................................7
7 Water connections.................................................................7
8 Overall dimensions ................................................................8
9 Wiring diagrams ...................................................................10
10 Accessories .........................................................................21
The technical and dimensional data provided herein may undergo changes in connec-
tion with product improvements.
1 CONSTRUCTIVE FEATURES
• The unit’s bearing structure is made from galvanised steel sheet,
externally and internally insulated with heat and soundproofing material.
This structure houses the main components (heat exchanger, fan drive
assembly and condensate drainage pump) and is designed for letting
outdoor air in and distributing air to an adjacent room.
• Statically and dynamically balanced centrifugal fan with backward-
curving blades, mounted directly on the electric motor. The blades are
designed for very low-noise and efficient operation also at slow speed.
• 230V electric motor with thermal protection on the windings. It has
4 speeds to optimise unit performance in terms of noise and energy.
• High efficiency heat exchanger made with copper piping and aluminium
fins, complete with air vent valves.
• Plastic water drip tray moulded inside the polystyrene air directing
structure.
• Condensate drainage pump with a useful head of 250 mm, complete
with float and a level switch for controlling the level of condensate inside
the tray and alarm management.
Operating logic assures a lowering of fan speed when the drainage
pump is working (float switch trips, first level) to facilitate the flow of
condensate from the exchanger fins.
• Electrical components housed in an external box, consisting of the
electronic board that controls the unit and a relay for pump operation.
The box is located by the side of the water connections to reduce the
need for installation clearance.
• Plastic water drip tray moulded directly inside the polystyrene air
directing structure.
• Air intake and outlet polystyrene panel, RAL 9001 colour, preformed
high density polystyrene foam air passages complete with air suction
grid, a washable polypropylene filter and adjustable air outlet fins. The
panel differs between the version configured for a wired controller, where
the louver position is manually adjusted, and the version with infrared
remote control where adjustment is motorized. On the front there is also
a series of LEDs indicating the operating status of the unit.
OPERATING LIMITS
• Water circuit
- Minimum temperature of water inlet: 4°C.
- Maximum temperature of water inlet:
- main heat exchanger: 70°C
- secondary heat exchanger: 80°C
Note: To ensure optimal comfort (homogeneous air temperature
in the room), it is recommended not to exceed an exchanger inlet
temperature of 55°C:
- Maximum operating pressure: 16 bar.
• Room air:
- Minimum temperature of room air intake: 5°C
- Maximum temperature of room air intake: 32°C
Warning: during a shutdown for installation, in the event of a
connection to a fresh air intake or an ambient temperature close
to 0°C there will be a risk of the pipes freezing. Provide drainage
for the plumbing circuit.
2 CONSTRUCTION VERSIONS:
• Cassette fan coils (2 pipe systems), cable control (optional).
• Cassette fan coils (4 pipe systems), cable control (optional).

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Z
Y
X
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3 AIR RANGE
• Fin inclination 45°
• Limit speed 0.2 m/s
MODE
• Heating in nominal conditions
Model IWC32-34 IWC42-44 IWC52 IWC62 IWC82
Speed 12341234123412341234
Air range Z 1,7 3,0 3,7 3,9 1,6 3,1 3,9 4,5 2,4 3,6 4,3 5,0 2,6 3,3 4,0 4,6 2,7 3,6 4,5 5,2
Height Y 1,2 2,0 2,5 2,6 1,1 2,0 2,7 3,0 1,5 2,3 2,8 3,2 1,6 2,0 2,5 2,8 1,7 2,2 2,6 3,1
Distance X 1,3 2,3 2,7 2,9 1,2 2,2 3,0 3,4 1,8 2,7 3,2 3,6 2,1 2,6 3,2 3,7 2,1 2,8 3,4 4,0

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4 RATINGS AND TECHNICAL DATA
NOTES:
1= water temperature 7/12°C, air temperature D.B. 27°C, W.B. 19°C, 47% humidity
2= inlet water temperature 50°C, water flow rate same as in cooling mode, air inlet temperature 20°C
3 = water temperature 70 - 60°C; air temperature 20°C
4 = sound power conforming to ISO 3741 and ISO 3742
5= Sound pressure level measured at a distance of 1 m with a directivity factor of 4
Galletti SpA takes part in the EUROVENT Certification Programme.
The products involved can be seen at www.eurovent-certification.com
Ratings and technical data of IWC fan coil units with 2 pipes
Model 32 42 52
Speed 1 2 3 4 1 2 3 4 1 2 3 4
Total cooling capacity (1) kW 1,24 2,15 2,35 2,60 1,70 3,50 4,00 4,60 2,47 3,80 4,42 5,06
Sensible cooling capacity (1) kW 0,91 1,78 2,00 2,23 1,16 2,63 3,05 3,56 1,84 2,97 3,51 4,04
Water flow (1) l/h 212 368 404 445 292 600 686 788 423 653 758 869
Pressure drop (1) kPa 3 8 9 11 3 11 14 17 7 14 18 23
Heating capacity (2) kW 1,54 2,83 3,11 3,49 1,87 4,35 4,85 5,70 3,35 5,33 6,14 6,75
Pressure drop (2) kPa 3 7 8 10 3 10 13 17 6 14 18 23
Heating capacity (3) kW 2,64 4,87 5,35 6,00 3,14 7,38 8,20 9,65 5,74 9,15 10,5 11,5
Water flow (3) l/h 232 427 469 527 275 648 719 847 504 803 924 1011
Pressure drop (3) kPa 3 9 10 12 2 11 13 18 8 19 24 28
Water content dm3 0,43 0,86 0,86
Air flow m3/h 180 400 460 520 200 530 630 750 370 630 760 880
Power input W 17 40 50 60 20 60 70 90 26 71 85 98
Sound power level (4) dB/A 30 41 44 46 32 48 51 55 41 53 57 61
Sound pressure level (5) dB/A 25 36 39 41 27 43 46 50 36 48 52 56
Water connections " 1/2 1/2 1/2
Dimensions H x L x P mm 273 x 575 x 575 273 x 575 x 575 273 x 575 x 575
Dimensions H x L x P mm 64 x 730 x 730 64 x 730 x 730 64 x 730 x 730
Ratings and technical data of IWC fan coil units with 2 pipes
Model 62 82
Speed 1 2 3 4 1 2 3 4
Total cooling capacity (1) kW 4,20 5,00 5,42 6,00 5,50 6,50 8,00 9,10
Sensible cooling capacity (1) kW 3,14 3,70 3,99 4,40 4,11 5,08 6,10 6,84
Water flow (1) l/h 721 859 930 1031 944 1116 1372 1561
Pressure drop (1) kPa 16 22 25 30 21 28 41 51
Heating capacity (2) kW 5,40 6,40 7,10 7,70 6,28 8,52 9,42 10,2
Pressure drop (2) kPa 16 21 25 30 20 27 39 48
Heating capacity (3) kW 9,2 10,9 12,1 13,1 10,5 14,4 15,8 17,0
Water flow (3) l/h 808 956 1063 1150 920 1267 1385 1491
Pressure drop (3) kPa 18 24 29 33 18 31 37 42
Water content dm3 1,00 1,50
Air flow m3/h 850 1060 1160 1300 830 1090 1270 1400
Power input W 80 90 100 120 80 100 120 140
Sound power level (4) dB/A 43 48 49 51 37 46 50 53
Sound pressure level (5) dB/A 38 43 44 46 32 41 45 48
Water connections " 3/4 3/4
Dimensions H x L x P mm 262 x 760 x 760 292 x 1050 x 760
Dimensions H x L x P mm 78 x 860 x 860 78 x 1150 x 860

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4 RATINGS AND TECHNICAL DATA
NOTES:
1= water temperature 7/12°C, air temperature D.B. 27°C, W.B. 19°C, 47% humidity
3 = water temperature 70 - 60°C; air temperature 20°C
4 = sound power conforming to ISO 3741 and ISO 3742
5= Sound pressure level measured at a distance of 1 m with a directivity factor of 4
Galletti SpA takes part in the EUROVENT Certification Programme.
The products involved can be seen at www.eurovent-certification.com
Ratings and technical data of IWC fan coil units with 4 pipes
Model 34 44
Speed 1 2 3 4 1 2 3 4
Total cooling capacity (1) kW 1,10 1,72 1,88 2,05 1,58 2,88 3,28 3,76
Sensible cooling capacity (1) kW 0,83 1,51 1,66 1,82 1,10 2,27 2,60 3,00
Water flow (1) l/h 189 295 323 351 272 494 562 645
Pressure drop (1) kPa 4 8 9 11 4 11 13 17
Heating capacity (3) kW 1,10 1,78 1,95 2,20 1,48 2,87 3,14 3,76
Water flow (3) l/h 97 156 171 193 130 252 276 330
Pressure drop (3) kPa 11 25 29 36 7 22 26 36
Water content dm3 0,43 0,86
Air flow m3/h 180 400 460 520 200 530 630 750
Power input W 17 40 50 60 20 60 70 90
Sound power level (4) dB/A 25 36 39 41 27 43 46 50
Sound pressure level (5) dB/A 17 40 50 60 20 60 70 90
Cooling heat exchanger water connections " 1/2 1/2
Heating heat exchanger water connections " 1/2 1/2
Dimensions H x L x P mm 273 x 575 x 575 273 x 575 x 575
Dimensions H x L x P mm 64 x 730 x 730 64 x 730 x 730

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5 PERFORMANCES
In order to define the performances of IWC subject to conditions different from rated conditions, a computer program for the correct choice of the units
is provided by Galletti SpA.
With a few input data it will be possible to get information on the behaviour of an IWC referring to the desired operating conditions.
It will be sufficient to enter the following data:
• Dry bulb inlet air temperature
• Wet bulb inlet air temperature or alternatively the relative humidity
• Inlet water temperature
• Outlet water temperature or alternatively the water flow
• Ethylene glycol percentage (default 0)
• Fan speed
• Available static head (default 0)
• Directivity factor and distance
Output data
• Air flow rate
• Total cooling / heating capacity
• Sensible cooling capacity
• Water flow
• Pressure drop, water side
• Outlet air temperature
• Sound power level
• Sound pressure level under the specified conditions
• Power input
The selection report generated by the software includes the drawing with overall dimensions and description of the unit.

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Lw
IWC Vr 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz LwA LpA
dB dB dB dB dB dB dB dB/A dB/A
IWC O32
1 36,1 33,9 25,3 19,7 21,4 16,8 20,0 30,0 25,0
2 42,5 43,4 41,5 32,2 27,0 18,5 19,8 41,0 36,0
3 46,1 46,7 44,0 36,3 29,9 19,9 20,4 44,0 39,0
4 46,7 47,7 45,9 39,8 33,2 22,6 17,7 46,0 41,0
IWC O34 DF
1 36,1 33,9 25,3 19,7 21,4 16,8 20,0 30,0 25,0
2 42,5 43,4 41,5 32,2 27,0 18,5 19,8 41,0 36,0
3 46,1 46,7 44,0 36,3 29,9 19,9 20,4 44,0 39,0
4 46,7 47,7 45,9 39,8 33,2 22,6 17,7 46,0 41,0
IWC 042
1 43,0 33,9 29,0 21,8 19,2 15,9 19,9 32,0 27,0
2 48,3 50,3 48,2 40,7 33,6 23,3 18,8 48,0 43,0
3 49,7 51,9 51,0 44,6 38,1 29,4 19,1 50,8 46,0
4 51,6 55,1 54,8 50,0 44,4 37,7 22,8 55,2 50,0
IWC 044 DF
1 43,0 33,9 29,0 21,8 19,2 15,9 19,9 32,0 27,0
2 48,3 50,3 48,2 40,7 33,6 23,3 18,8 48,0 43,0
3 49,7 51,9 51,0 44,6 38,1 29,4 19,1 50,8 46,0
4 51,6 55,1 54,8 50,0 44,4 37,7 22,8 55,2 50,0
IWC 052
1 37,4 42,6 41,1 34,8 27,9 19,4 13,4 41,0 36,0
2 49,4 54,6 53,0 46,8 39,9 31,4 21,5 53,0 48,0
3 52,7 57,2 56,6 51,8 45,7 38,4 25,2 57,0 52,0
4 56,8 60,4 60,1 56,3 50,9 44,2 31,2 61,0 56,0
IWC 062
1 49,3 45,7 41,2 37,5 28,0 21,0 20,5 43,0 38,0
2 48,1 49,8 47,5 42,8 32,8 21,0 20,2 48,0 43,0
3 49,5 51,9 47,8 42,7 37,8 28,5 17,5 49,0 44,0
4 51,4 53,9 49,8 44,7 39,8 30,5 21,7 51,0 46,0
IWC 082
1 40,2 40,0 35,5 31,0 23,0 19,3 19,6 37,0 32,0
2 46,8 48,9 44,0 41,3 31,9 22,5 19,7 46,0 41,0
3 50,8 52,6 48,2 45,4 36,9 27,4 19,7 50,0 45,0
4 53,8 55,6 51,2 48,4 39,9 30,4 20,5 53,0 48,0
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7 WATER CONNECTIONS
• Connection ½” (MODELS IWC 3-4-5) ¾” (MODELS IWC 6-8) gas female on the unit.
- Water inlet: bottom connection.
- Water outlet: top connection.
• The installation of a motorized valve is essential for operation in the cooling mode in order to avoid the risk of leakage from the condensation tank during
unit shutdowns caused by a thermostat interruption or in case of a condensation pump failure (for instructions on installing the valve, see paragraph on
“accessories”).
Warning: secure the unit connections correctly with a backup wrench when tightening to avoid twisting the pipes inside the unit.
• Carefully insulate the inlet and outlet water pipes as well as the devices installed in the network (on/off valves…). Use a material that is suitable for the
operating conditions and water temperature.
• The unit is provided with an air vent valve above the connections. Depending on installation, it may be necessary to place other vent valves in the
plumbing system.
6 SOUND LEVELS
Vr Fan speed
max 4
med 3
min 2
smin 1
Lw Sound power level by octave band, not weighted
LwA Total sound power level, weighted A
LpA Total sound pressure level, weighted A, measured at a distance of 10 m, with a directivity factor of 2.

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730
730
544
506
41 min.
544
10
10
10
506
259
41 min.
10
135
600
575
506
E
259
228
192
152
575
600
544
70
296 273
23
41
A
C
B
D
730
730
544
506
41 min.
544
10
10
10
506
259
41 min.
10
135
600
575
506
H
259
228
192
152
575
600
544
70
296 273
23
41
A
F
E
C
B D
G
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IWC 03-04-05, 2 PIPES
IWC 03-04, 4 PIPES
8 OVERALL DIMENSIONS
Ceiling
Suspension brackets
Suspension brackets
Suspending rod
Nuts and washers
Suspension brackets
Fresh air intake side
Electric control board
Water connection side
Ceiling
AForo condensa: Ø esterno mm 18
BEntrata d’acqua : 1/2” gas femmina
CUscita d’acqua : 1/2” gas femmina
DSpurgo aria batteria
EPresa d’aria di rinnovo: Ø 70 mm
Net weight
Model IWC 3 IWC 4-5
Unit 18 kg 20 kg
Panel/grille assembly 2.5 kg 2.5 kg
Ceiling
Suspension brackets
Suspension brackets
Suspension brackets
Suspending rod
Nuts and washers
Fresh air intake side
Electric control board
Water connection side
Ceiling
A Condensate hole: 18 mm Ø OD
B Main heat exchanger water inlet: ½” gas female
C Main heat exchanger water outlet: ½” gas female
D Additional heat exchanger water inlet: ½” gas female
E Additional heat exchanger water outlet: ½” gas female
F Main heat exchanger air vent
G Additional heat exchanger air vent
H External air intake: Ø 70 mm
Model IWC 3 IWC 4-5
Unit 18 kg 20 kg
Panel/grille assembly 2.5 kg 2.5 kg
Net weight

IWC
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860
760L
500
H
30
240
48
125
200
Z
Y
E
D C B A
F
30 mini CWX 6
X
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IWC 06-08, 2 PIPES
8 OVERALL DIMENSIONS
ACondensate hole: 32 mm Ø OD
BWater inlet: ¾” gas female
CWater outlet: ¾” gas female
DCoil air vent
EElectrical cable passage
FFresh air intake: 60 mm x 55 mm
30 min. IWC6
Model IWC 6 IWC 8
Unit 23 kg 29 kg
Panel/grille assembly 5 kg 7 kg
Net weight
Model L H X Y Z
IWC 6 760 310 260 860 500
IWC 8 1050 340 290 1150 750

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9 ELECTRICAL CONNECTIONS
GENERALITIES
• Class 1 Unit.
• The electrical installation must comply with current standards and regulations (paying particular attention to standards NF C 15-100, CEI 364).
DETAILS OF CONNECTIONS
• Several cable clamps are provided to secure the cables at the entry to the control panel.
• Connect the cables to the terminal boards provided.
• Make sure that the cables are properly connected to the terminals. Improper connection of cables may cause functional problems, superheating and
fire.
• When replacing the panel cover, be careful not to damage the cables.
POWER SUPPLY
• 230V / 1 + Ground / 50Hz with protection device and disconnector (not supplied), in accordance with current regulations and norms. Protection must
be assured by a bipolar switch (not supplied).
Note: The unit is designed to be connected to a main power supply with a TT (earthed neutral) or TN-S earthing system according to NF C 15-100. For a
neutral IT system (isolated neutral), provide differential protection.
• During operation, a voltage change of ± 10 % is admitted.
• The cross sections reported are merely indicative. They should be checked and modified, if necessary according to the installation conditions and
in accordance with the current regulations.
IWC 3-4-5IWC 6-8
Electrical cable passage
Entry of cables into the electric control board
Control panel cover
Model IWC 3 IWC 4-5
Maximum input power (A) 0,25 0,40
Cross section (mm2)1,5 1,5
Model IWC 6-8
Maximum input power (A) 0,65
Cross section (mm2)1,5

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PE
NU
PE
N
U
N
F
230V/1/50Hz
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9 ELECTRICAL CONNECTIONS
WIRING DIAGRAMS:
MODELS WITH CABLE CONTROL
For the connection to the power supply, use the terminal X1 (terminals U, N and PE) of the printed circuit board situated on the electric control board (see
drawing alongside).
MODELS WITH REMOTE CONTROL
C1 Condenser
DP Condensate pump
FLP Flap motor
FMI Fan internal motor
PCB Electric board
TH1,2 Termistor
Component symbols
WHT White
BLK Black
GRY Grey
RED Red
YEL Yellow
BRN Brown
VLT Purple
ORG Orange
PNK Pink
BLU Blue
GRN/YEL Yellow/Green
Wire colours
ELECTRIC CONTROL BOARD
Printed circuit board
Electric heating terminal
For each unit an (IL) switch should be mounted on the power supply, with opening contacts at a distance of at least 3 mm and a suitable
protection fuse (F) .

IWC
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IWC 3-4
IWC 5
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9 ELECTRICAL CONNECTIONS

IWC
13
IWC 6-8
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9 ELECTRICAL CONNECTIONS

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9 ELECTRICAL CONNECTIONS
1 - JUMPER setting
C =Closed
O =Open
2 - Functions:
A =Available
E =Not available
(When selected from the remote control, all signals are flashing)
Note: Configurations other than factory configurations must be carried
out by qualified personnel.
4.5.1 - FACTORY CONFIGURATION OF THE SYSTEM: COOLING OR
HEATING WITH VALVE
4.5.2 - CONFIGURATION OF THE SYSTEM: COOLING ONLY WITH VALVE
COOLING OR HEATING
SYSTEM
FUNCTIONS JUMPERS
WARNING
Before opening the unit, make sure that the unit is off, and the
main switch is Off too (switched off).
FUNCTIONS JUMPERS
COOLING ONLY SYSTEM
4.5.3 - CONFIGURATION OF THE SYSTEM: HEATING ONLY WITH VALVE
HEATING ONLY SYSTEM FUNCTIONS JUMPERS
4.5.4 - CONFIGURATION OF THE SYSTEM: 4 PIPE UNITS WITH VALVE
COOLING OR HEATING
SYSTEM
FUNCTIONS JUMPERS

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9 ELECTRICAL CONNECTIONS
IWC 3-4 WITH CABLE CONTROL
IWC 3-4 WITH CABLE CONTROL (2 PIPES)

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9 ELECTRICAL CONNECTIONS
IWC 5 WITH CABLE CONTROL
IWC 6-8 WITH CABLE CONTROL

IWC
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IWC + MYCOMFORT BASE + KP
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9 ELECTRICAL CONNECTIONS

IWC
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IWC + MYCOMFORT MEDIUM + KP
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9 ELECTRICAL CONNECTIONS

IWC
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IWC + MYCOMFORT LARGE + KP
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9 ELECTRICAL CONNECTIONS

IWC
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IWC + LED503 + KP
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9 ELECTRICAL CONNECTIONS