Garrett PD 6500i User manual

USER MANUAL
PD 6500i
MODEL 11684xx
USA OUTSIDE USA
Security Division International Division
Garrett Metal Detectors Garrett Metal Detectors
1881 West State Street 1881 West State Street
Garland, Texas 75042-6797 USA Garland, Texas 75042-6797 USA
Phone: [phone] Phone: [phone]
Fax: [phone] Fax: [phone]
Email: [email protected] Email: [email protected]
Website: www.garrett.com Website: www.garrett.com

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USER MANUAL
MANUFACTURER CAUTION
Read Thoroughly Before Operating
CAUTION! Use of this equipment in a manner not specified by the manufacturer may
result in damage to property or injury to persons.
Electrical: 100 – 240 V~ +10% – -15%
1.0 - 0.5A
50/60 Hz
Installation Category: II
Pollution Degree: 2
Maximum Relative Humidity: 95% non-condensing
Operating Temperature: -4ºF (-20ºC) to +158ºF (70ºC)
Maximum Altitude: 3000 meters
Place the PD 6500iin an area where it is protected from direct rain, mist and / or
condensation and position it on a level, stable floor free from vibration.
CAUTION! PD 6500imay be firmly anchored to the floor or optional stabilizer base
attached to reduce the risk of injury to persons or property damage due to accidental
knock down.
SYMBOLS:
Garrett Metal Detectors and garrett.com are trademarks and registered trademarks of
Garrett Electronics, Inc. If further assistance is required, please contact the factory using
contact information on front cover.
Alternating current Protective conductor
terminal
CAUTION! Risk of
electric shock
CAUTION! Refer
to accompanying
documentation

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©2003 GARRETT METAL DETECTORS PN 1532010 REV A
TABLE OF CONTENTS
1. GENERAL DESCRIPTION OF PD 6500i5
1.1 TECHNICAL SPECIFICATIONS 6
1.2 REGULATORY INFORMATION 6
1.3 DESCRIPTION OF CONTROLS, DISPLAYS AND ALARMS 8
2. INSTALLATION 11
2.1 SITE SELECTION & REQUIREMENTS 11
2.2 UNIT ASSEMBLY 16
2.3 PLACEMENT PROCEDURE 19
2.4 MULTIPLE WALK-THROUGH SITE INSTALLATION SETUP 20
3. MENUS 22
3.1 MENU TABLE 23
3.2 POWER ON / OFF 24
3.3 SELF TEST 24
3.4 USER ACCESS 24
3.5 MENU ITEMS 24
3.6 CODE RESET 33
4. PROGRAMS 34
5. MAINTENANCE / TROUBLESHOOTING 35
5.1 WARRANTY INFORMATION 35
5.2 REPAIR 36
5.3 REPLACEMENT PARTS LIST 38
5.4 ERROR CODE TABLE-DIAGNOSTICS 39
6. ACCESSORIES 41
6.1 BATTERY BACK-UP 41
6.2 AC & DC CONTROL 41
7. ADDITIONAL INFORMATION 43
7.1 SECURING THE POWER CORD 43
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1. GENERAL DESCRIPTION OF PD 6500i
Basic Description The Garrett PD 6500i(Model #11684xx) is a digitally controlled pulse
induction metal detector.
Memory All program selections and settings are maintained in electrically erasable
non-volatile memory. The unit will maintain all settings even when
disconnected from power. No battery is required for memory retention.
Unique Target The Garrett PD 6500iis an advanced Digital Signal Processor (DSP) -
Pinpointing based walk-through metal detector that provides superior target detection
with excellent metal discrimination capabilities. Multiple targets are
pinpointed on the left, center or right side of the body from head to toe
within 33 distinct areas using a unique array of Light Emitting Diodes (LED's)
located on the exit side of each panel. Independent zone by zone calibration
capability insures optimal archway field uniformity, regardless of installation
challenges.
Improved An improved multi-coil design allows programming for the detection of the
Sensitivity smallest of metallic targets regardless of shape and orientation.
Traffic Pacing lights with international "wait" ( ) and "proceed" ( ) symbols are
Flow located on the entrance side of each panel and allow smooth and efficient
traffic flow. The PD 6500itraffic counter tracks the number of patrons that
have passed through the detector, the number of alarms and calculates the
alarm percentage.
Security All settings are secured with a key lock and 3 levels of user access. Further
security is accomplished with a cabinet lock which prevents unauthorized
access to cables, connectors and circuit boards.
Controls/ The PD 6500iutilizes backlit Liquid Crystal Displays (LCD's) and LED bar
Displays graphs for continuous on-line operating status and self-diagnostic
reporting. All controls and settings are simplified with menu selections and
touchpad controls.
OptionalOptional accessories include a Battery Back-Up Module for emergency or
Accessories remote use, a wheel assembly for easy portability, adhesive floor mounts and
a computerized Control Monitor Analyzer (CMA) interface module. CMA
software provides network capabilities for remote access to data collection,
alarm statistics and real-time “detector events” for monitoring and / or
analyzing.

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1.1 TECHNICAL SPECIFICATIONS
1.1.1 DIMENSIONS
• Passage Interior: Width: 30" (0.76m) Height: 80" (2m) Depth: 23" (0.58m)
• Overall Exterior: Width: 35" (0.9m) Height: 87" (2.2m) Depth: 23" (0.58m)
• Shipping: Width: 35.5" (0.9m)Height: 92" (2.3m) Depth: 6.5"(0.17m)
Shipping Weight: 165 lbs (74 kg)
1.1.2 OPERATING CONDITIONS
Temperature: -4ºF (-20ºC) to +158ºF (70ºC)
Humidity: Up to 95% non-condensing.
1.2 REGULATORY INFORMATION
The PD 6500imeets or exceeds all industry safety and electromagnetic
compatibility (EMC) standards and conforms to international directives
(CE approved).
Garrett research has produced no information which would indicate that
Garrett products would have any adverse effects on medical implants,
pregnancy, recording media or magnetic strips. Garrett consistently
cooperates with medical device manufacturers and communicates with
agencies such as the United States FDA (Food and Drug Administration) and
Health Canada to continue the assurance of Garrett products’ safety. Any
recommendations or directives issued by personal physicians should be
followed. If, for any reason (e.g., doctor’s orders, etc.), a patron objects to
being scanned with a metal detector, it is recommended that an alternative
procedure (e.g., "hand wanding", "pat down", non-admittance, etc.) be a part
of the overall security plan.
The PD 6500iis made of scratch and mar resistant laminate with resilient
end caps, a control panel and heavy-duty aluminum crosspiece. Smooth
rounded corner design ensures no puncturing, cutting or tearing of the skin
or clothing or otherwise causing bodily injury. A key lock panel protects critical
circuitry, wires, cables, data cables and power connectors to prevent
tampering or injury.
1.2.1 ELECTRICAL SAFETY
The Garrett PD 6500ihas been tested and found to comply with:
• Canadian Standard - CAN / CSA-C22.2 No. 1010.1 and CAN / CSA-
C22.2 No. 1010.1B-97 Safety Requirements for Measurement, Control
and Laboratory Use, Part 1: General Requirements.
• United States Standard - UL 3101-1 1993 Electrical Equipment for
Laboratory Use, Part 1: General Requirements.
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• International Standard (CB Certification) - IEC 610010-1 Safety
Requirements for Electrical Equipment for Measurement, Control and
Laboratory Use, Part 1: General Requirements.
• OSHA Regulation 1910.147 De-energizing Equipment.
1.2.2 MAGNETIC FIELD SAFETY
The Garrett PD 6500ihas been tested and found to comply with:
• AICGH-0302 (1996), Sub-Radio Frequency (30 kHz and below)
Magnetic Fields.
• Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999, "IEEE
Standard for Safety Levels with Respect to Human Exposure to Radio
Frequency Electromagnetic Fields, 3 kHz to 300 GHz.”
• International Commission for Non-Ionizing Radiation Protection (ICNIRP),
"Guidelines for Limiting Exposure to Time-Varying Electric, Magnetic and
Electromagnetic Field (Up to 300 GHz).”
• NBS Special Publication 500-101, "Care and Handling of Computer
Magnetic Storage Media."
• Canada Health and Welfare: Performance Standards (Walk-Through),
RPS-SC-18 section 3.2.2 which addresses the issue of electromagnetic
effects to cardiac pacemakers.
• Occupational and Safety Health Administration: Radiation Protection Guide,
CFR 1910.97 section (2) i.
• National Institute of Law Enforcement and Criminal Justice: Standards for
Walk-Through Metal Detectors for use in Weapons Detecting NILECJ-STD-
0601.00 Section 4.11.
• OSHA Regulation 1910.47 (a) (2) (i) Non-Ionizing Radiation.
1.2.3 ELECTROMAGNETIC COMPATIBILITY
The Garrett PD 6500ihas been tested and found to comply with:
• FCC 47 CFR, Part 15, Subpart B: 1998, Class A for Power Line Conducted
Emissions.
• FCC 47 CFR, Part 15, Subpart B: 1998, Class A for Radiated Emissions.
• EN 55022: 1998, Radiated Emissions for Class A Information Technology
Equipment.
• EN 55024: 1998, for Immunity.
1.2.4 PHYSICAL
The Garrett PD 6500ihas been tested and found to comply with:
• IEC 68-2-27, 29 for Shock and Bump.
• ASTM F1468-95 Section 5.4 Tip Over (requires anchoring).
• IEC 529 IP42 for protection from water and foreign objects.

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1.2.5 PRODUCT PERFORMANCE
• The PD 6500iis Transportation Security Administration (TSA) qualified to
meet the new Enhanced Metal Detector (EMD) specification for walk-through
metal detectors.
The Garrett PD 6500ihas been tested and found to comply with:
• Federal Aviation Administration (FAA) three-gun test.
• National Institute of Law Enforcement and Criminal Justice Standards
#0601.00, levels 1-5.
• NIJ Standard 0601.02 Walk Through Metal Detectors for use in concealed
weapons and contraband detection
1.3 DESCRIPTION OF CONTROLS, DISPLAYS AND ALARMS
1.3.1 DESCRIPTION OF VISUAL CONTROLS AND DISPLAYS
FIGURE 1-1
1.3.1.1 BAR GRAPH
The LED bar graph is comprised of a series of lights. The bar graph light
activity represents the level of metal detection intensity occurring within the
archway. The detection intensity is dependent upon the quantity and
composition of the metallic object(s), and the program and sensitivity
settings of the unit.
The bar graph also indicates the presence of electrical interference and
interference from nearby moving metallic objects.
1.3.1.2 READY LIGHT
The green READY light appears when power is on and the PD 6500iis ready
to detect metal. The ready light must be illuminated before a patron is
permitted to enter the walk-through.
1.3.1.3 BACKLIT LCD
The LCD is a visual display located in the overhead panel. The LCD reports
calibration and operational information, including program and sensitivity
settings, operator functions and fault indication. The LCD displays
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USER MANUAL
TOUCHPAD KEY LOCK

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all self-prompting regulation and control functions as well as traffic
count information.
1.3.1.4 ALARM LIGHT
The red ALARM light is a visual indication of an alarm when the unit detects a
targeted amount of metal within the walk-through according to the program
and base sensitivity settings. When a target is detected the alarm light
appears even if the audio volume is off.
1.3.1.5 TOUCHPAD KEY LOCK
Disables touchpad to prevent tampering.
1.3.1.6 TOUCHPADS
Use to access setup and in programming. Function of touchpad depends upon
key lock and user access setting. (See section 3.1)
FIGURE 1-2
1.3.1.6.1 OPERATE (ON / SELF-TEST)
The OPERATE touchpad is used to turn the PD 6500ion. The unit will be
ready to operate within ten seconds. Activate the manual self-test at any time
by pressing OPERATE.
1.3.1.6.2 OFF
The OFF touchpad is used to turn the PD 6500ioff, ensuring that all of the
information and settings are stored in memory until the detector is ready to
resume full operation.
1.3.1.6.3 COUNTER
The COUNTER touchpad is used to obtain an automatic update on the traffic
count that appears on the LCD. The counter also reports alarm statistics such
as alarm count and alarm count %.
If operator access is enabled, the counter may be reset by pressing the
COUNTER touchpad for approximately ten seconds.
1.3.1.6.4 VOLUME
The VOLUME touchpad is used to access the volume control of the audio
alarm.

1.3.1.6.5 (+) and (–)
The plus (+) and minus (–) touchpads are used to change numerical settings,
activate certain on/off functions and adjust the volume of the audio alarm.
1.3.1.6.6 PROGRAM DISPLAY
The PROGRAM DISPLAY touchpad enables the user to view the program
and base sensitivity settings on the LCD.
1.3.1.6.7 ACCESS
The ACCESS touchpad is used to initiate log in process and to scroll through
menu items.
1.3.1.7 PINPOINT LIGHTS
Pinpoint lights are located on the exit side of each panel and provide
information about 11 horizontal and 3 vertical positions for a total of 33 pinpoint
areas. These lights help the operator to identify the precise location of a metal
object within the walk-through, whether it is on the left, right or in the center of
the body, from head to toe. (See Figure 1-3)
1.3.1.8 PACING LIGHTS
Pacing lights located on side panels of the entrance side indicate whether or
not a patron may enter the walk-through. The green "proceed" ( ) symbol
indicates the unit is ready for a patron, while the red "wait" ( ) symbol
indicates the patron should wait. (See Figure 1-3)
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USER MANUAL
EXIT
ENTRANCE
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FIGURE 1-3

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1.3.2 DESCRIPTION OF AUDIO RESPONSES
1.3.2.1 TARGET ALARMS
The steady single pitch audio alarm indicates that a target has been identified
according to the program and sensitivity settings.
1.3.2.2 WARBLE ALARM
Aquickly alternating two-tone alarm occurs when a large metal object, such
as a wheelchair, piece of furniture, or metal container, moves through or near
the PD 6500iand overloads the detector’s circuits. The warble sound prompts
the operator to correct the situation before allowing anyone to pass through
the metal detector.
1.3.2.3 TAMPER ALARM
When the ACCESS touchpad is pressed, the detector beeps for about ten
seconds until a valid user is selected and a numeric access code is entered.
If a person or object passes through the archway during this time, a loud
low-toned alarm will activate. If an invalid code is entered, the message:
ACCESS DENIED appears on the LCD, and the same audible
tamper alarm sounds and normal operation resumes. The tamper alarm may
be set to block access after three unsuccessful attempts have been made for
a user. The entry of an access code for next level of security is required in
order for operation to resume.
Each access attempt is indicated by an increase in the sequence code as
reported on the LCD. Any unauthorized access attempt that activates the
tamper alarm is indicated by an asterisk (*) which remains until the system is
successfully accessed.
2. INSTALLATION
2.1 SITE SELECTION & REQUIREMENTS
Before choosing a site for the PD 6500iWalk-Through Metal Detector, it is
important to consider the volume and throughput requirements of patron
traffic, space availability and overall environmental conditions. In all cases, the
PD 6500imust be installed on a level, stable floor. The following site require-
ments are provided as guidelines to a successful installation.
Garrett Metal Detectors (Garrett) has years of experience designing, installing
and operating security screening checkpoints. Garrett's experience ranges
from very small, one and two detector checkpoints, to very large, 900 detector
Olympic operations. Garrett always prefers to work closely with its clients
when designing checkpoints. Every client has a unique situation and needs a
somewhat customized solution. Garrett is happy to assist in designing and
implementing these solutions. This section is intended to provide general
information for designing security screening checkpoints.

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2.1.1 ELECTRICAL POWER
Electricity is a critical element for successful, trouble free, installations. Garrett
metal detectors require 100-240 Volt, 50/60 Hertz power, and draw less than
1 ampere each. Consequently, "power load" is minimal for any group of
detectors. Garrett detectors operate using an innovative "pulse induction"
technology.
This technology demands that all detectors within 25' to 100' of each other
depending on sensitivity setting, be connected to the same single phase,
single source of power.
This can be easily accomplished using power cords if existing power does not,
or cannot, meet this requirement.
Garrett metal detectors are very versatile and can be connected to power from
either their top or bottom of either side. This makes connecting power very
convenient and gives the user more options when designing their sites. When
"running" power along the ground it is recommended that cords be secured to
the ground using highly visible industrial tape or cable trays. This ensures that
the cord is visible to patron traffic and prevents personal injury as well as
equipment damage. When "running" power overhead it is recommended that
power cords be suspended above the detector. This keeps the cord
accessible for maintenance, but out of reach of regular traffic.
2.1.2 PHYSICAL SITE
Appropriate selection and preparation of a site is paramount for successful,
efficient and effective checkpoint screening operations. The site should be flat,
level and free from obstructions. The surface should be solid and free from
any vibration or movement. Most indoor surfaces are already adequate.
Outdoor surfaces should be asphalt or concrete, wooden platforms can NOT
be used. The site should be free from running or standing water and should
provide protection from weather elements. An industrial, four-walled tent is the
best way to provide shelter from the weather elements when outdoors. The
tent must be strong enough to repel rain, snow, sleet and a fair amount
of wind.
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2.1.3 SPACING AND CONFIGURATION
Asite must also allow for efficient spacing and configuration of metal
detectors. If a site is too small the operation of the checkpoint becomes
"choked" and "bottlenecks" form. This severely hampers the flow of "traffic"
through a checkpoint and can be troublesome when trying to operate within
time constraints. If a site is too big it becomes difficult to oversee the
checkpoint, and valuable space is wasted. As a general rule a rectangular
block of space 8’ wide and at least 10’ deep should be reserved for every
detector. There are many ways to arrange detectors at a checkpoint; Garrett
has found two configurations, which work the best. Please refer to the
attached drawings.
SINGLE LINE CONFIGURATION
LEGEND

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ONE LINE CONFIGURATION (40’x20’ TENT)

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TWO LINE CONFIGURATION (40’x40’ TENT)

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2.1.4 INTERFERENCE
Many variables can potentially cause interference with any metal detector
operation. However, there are some major variables to address. Electrical
sources of interference, generators, transformers, electrical panels, etc.,
should be kept as far away as possible. Large metallic objects moving or
stationary, revolving doors, elevators, garbage cans, barricades, etc.,
should be kept as far away as possible. Search tables and personnel
should be placed a minimum of 6" from the detector. X-Ray
machines and other complementary screening equipment should be placed
a minimum distance of 12" from the detector.
2.2 UNIT ASSEMBLY
The enclosed instructional video provides detailed assembly instructions.
1. Verify that the following contents are included:
• Panel "A"
• Panel "B"
• Detection Unit (Head)
• Crosspiece (Support Brace)
• 2’ AC Jumper Cord
• 10’ Power Cord
• Eight 1/4-20x3" Screws
• Eight Finishing Washers
• User Manual
Accessories:
• Instruction Video
• Pocket Item Container (Coin Tray)
• Stabilizing Plates (Optional)
2. Arrange the major components as shown in Figure 2–1.
FIGURE 2-1
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3. Place any one of six packing inserts on floor as shown in Figure 2–2.
Lay detection unit (with touchpad panel facing down) on packing insert.
Connect detection unit to panels A and B using four screws and finishing
washers. Do not tighten!
FIGURE 2-2
4. Open the door of the detection unit. Select a panel for power use (keeping
in mind the location of the electrical outlet) and connect the AC jumper cord
to the selected panel and the power module. Then, connect cables A and B
to the corresponding panels. (See Figure 2–3)
FIGURE 2-3
DETECTION UNIT
FLOOR
PANELS
Styrofoam
Packing Insert
CABLE RECEPTACLE
PANEL B
PANEL A

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5. Remove power cord from the base of the panel to which the AC jumper cord
has been connected. (Cord is located under the foot of the “entrance” side of
the panel. Once cord is pulled out, slide it under the outside wall of panel so
cord clears boot when unit is set back down.) If power is to be supplied from
the top, remove the access plug in the top of the detection unit.
6. Use the four remaining screws and washers to attach the crosspiece to
the two panels as shown in Figure 2–4.
FIGURE 2-4
7. If optional stabilizer mounts are to be used, attach stabilizer plates to side
panels. Do not remove adhesive protectors at this time.
8. Use two or more people to lift PD 6500ito a vertical position and move to
desired location. (See Figure 2–5)
FIGURE 2-5
9. Ensure the PD 6500iis physically stable and does not sit on top of
power cord.
10. Tighten all screws with a screwdriver.
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USER MANUAL
DETECTION UNIT
FLOOR
CROSSPIECE
Styrofoam
Packing Insert

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2.2.1 POWER CORD WIRING DESCRIPTION
The PD 6500i(Model 11684xx) includes a standard American ground power
cord. To replace or remove plug, or to hard wire to an AC junction box, use:
Green To Ground
Black To line Hot
White To line Neutral
The PD 6500i(Model 1168420) (INTERNATIONAL) includes a European
power cord. To replace or remove plug, or to hard wire to an AC junction
box, use:
Green/Yellow To Ground
Brown To line Hot
Blue To line Neutral
2.2.2 STABILIZING
For proper stability, the PD 6500ishould be firmly secured to the ground.
Anchor the unit to the floor, using the 1/4" mounting holes located at the base
of each panel. Position the PD 6500iin the desired location. Using the panels
as guides, mark and drill holes, then secure the walk-through using the
appropriate mounting devices. Tighten only to prevent rocking. DO NOT
over-tighten! As an option, stabilizer bases or adhesive floor mounting plates
are available for securing the PD 6500ito the floor without drilling.
2.3 PLACEMENT PROCEDURE
1. Place assembled unit (For Assembly, See Section 2.2) in final position at
checkpoint location.
2. Connect to power source.
3. Program / Calibrate unit. (See Section 3)
4. Check for interference and troubleshoot. (See Section 5)
5. Test. (See Section 2.3.1 and 2.3.2)
CAUTION
For multiple PD 6500ioperation (units within 25' to 100' of each other
depending on sensitivity setting), additional power requirements and
installation adjustments are necessary to avoid crosstalk (interference)
among units. (See sections 2.1.3 and 2.4 for multiple unit operation)
2.3.1 OPERATIONAL TESTING
Once the PD 6500iis calibrated, a SELECTED TEST OBJECT can be used
as a substitute for the forbidden object in subsequent routine verifications.
ASELECTED TEST OBJECT is an object similar in size, shape and material
composition to the smallest forbidden target and is considered an acceptable
means of verifying calibration.

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Garrett offers an optional SELECTED TEST OBJECT that meets the
specifications of the U.S. Federal Aviation Administration (FAA) (Garrett
Accessory #1600600), and represents a small firearm.
Each installation requires a carefully selected calibration test object.
2.3.2 FUNCTIONAL TEST
Astandard, functional test is essential in order to ensure that the PD 6500iis
always calibrated and functioning properly. The test should complement your
overall security plan and be performed daily. Pass a SELECTED TEST
OBJECT and/or other objects at varying locations and orientations within the
archway. Note the number of repetitions that you need to trigger successful
alarms.
Whoever performs the routine test must be free of metallic items, including
shoes with steel toes or shanks prior to testing. A hand-held metal detector
can be used to confirm that the tester is “metal free”.
2.4 MULTIPLE WALK-THROUGH SITE INSTALLATION SETUP
Each PD 6500imust be free from interference from adjoining walk-through
metal detectors. To ensure that there is no interference, observe the bar graph
of one walk-through while switching the remaining walk-through(s) from OFF
to OPERATE. If interference is indicated on the walk-through's bar graph
when remaining unit(s) are in the operate mode, and no interference takes
place with remaining units off, crosstalk is occurring.
There are several ways to successfully install multiple walk-throughs in close
proximity with no crosstalk. The following examples are aimed to help the
installer determine an appropriate method.
2.4.1 CASE 1
Description:
• Two or more PD 6500i's that interfere with each other.
• All units within 25' to 100' of each other depending on sensitivity settings
must be plugged into the same AC power line (same circuit breaker).
• Do not place more than two units within any 10' span.
Procedure:
1. Set all PD 6500i’s synchronization MASTER.
2. Set end unit (i.e., first or last in a series of PD 6500i's) to CHANNEL 1.
3. Set next unit to CHANNEL 2.
4. Set next unit to CHANNEL 1.
5. Repeat pattern for channels 1 and 2 for any additional PD 6500i’s.
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