GCC Technologies LaserPro StellarMark IFII Series User manual

4F., No.236, Fude 2nd Rd., Xizhi Dist., New Taipei City 22151, Taiwan 886-2-6616-6692 Fax:[phone]
Version: 5.0
Released: Feb, 2020
StellarMark IFII-Series
User Manual
IF-Series

StellarMark IFII-Series User Manual
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Release Note
Version
Release Date
Change Note
4.0
Jan, 2019
Modify chapter 4.2 –Pyramid focus tool
Modify chapter 4.3 –Manual focus tool
5.0
Feb, 2020
Add IFIIS models

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Table of Contents
CHAPTER 1 SAFETY........................................................................................................ 1
1.1 Principles of a Fiber Laser................................................................2
1.2 Safety Ratings ....................................................................................2
1.3 The Safety Interlock System.............................................................3
1.4 Safety Labels......................................................................................3
1.5 Safety Measures.................................................................................9
1.6 Operating Environment...................................................................10
CHAPTER 2 UNPACKING & CONTENT .................................................................... 12
2.1Unpacking and Unloading................................................................13
2.2 Accessories Checklist......................................................................14
CHAPTER 3 MECHANICAL OVERVIEW .................................................................. 16
3.1 Laser Marker .....................................................................................17
3.2 l Unit...................................................................................................20
3.3 Foot Print...........................................................................................24
CHAPTER 4 WORKING DISTANCE............................................................................ 26
4.1 Recommended Working Distance...................................................26
4.2 Pyramid Focus Tool..........................................................................27
4.3 Manual Focus Tool............................................................................31
CHAPTER 5 MACHINE SETUP .................................................................................... 33
5.1 Cable connection..............................................................................34
5.2 Powering Up the Machine................................................................36
5.3 Control Unit operating instruction ..................................................38
CHAPTER 6 SOFTWARE SETUP.................................................................................. 39
6.1 Recommended Computer Configuration........................................40
6.2 Software Installation for Windows System.....................................41
6.3 Software Installation for MAC System............................................48
6.4 Communication Troubleshooting....................................................56
6.6 Change the Series and Model Type.................................................68
6.7 Waveform Setup................................................................................75
CHAPTER 7 LENS ADJUSTMENT............................................................................... 79
7.1 Import Scan Lens Parameter...........................................................80
7.2 Lens Parameter Card........................................................................85

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7.3 Lens Parameter Adjustment ............................................................88
CHAPTER 8 ERROR MESSAGE................................................................................... 92
CHAPTER 9 EXTERNAL CONTROL........................................................................... 94
9.1 I/O Pin Assignment...........................................................................95
9.2 Laser Working Flow Chart ...............................................................98
9.3 Laser Reaction Timing Diagram......................................................99
CHAPTER 10 BASIC MAINTENANCE...................................................................... 101
10.1 Regular Spot Check........................................................................102
10.2 Cleaning the Focal Lens.................................................................103
CHAPTER 11 APPENDIX ............................................................................................. 106
11.1 IFII-Series Specification .................................................................107

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Chapter 1
Safety
Principles of a Fiber Laser
Safety Ratings
The Safety Interlock System
Safety Labels
Safety Measures Operating Environment

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1.1 Principles of a Fiber Laser
LASER is the acronym for Light Amplification by Stimulated Emission of
Radiation. GCC LaserPro StellarMark IF-series is equipped with the
state-of-art fiber laser technology. A fiber laser is built with “all fiber”
technology and uses a telecom grade diode to pump an optical fiber, and the
fiber is doped with rare-earth elements as a gain medium to generate 1064nm
laser light. Compared to the conventional DPSS technology, fiber laser is
immune of misalignment and does not request any adjustment during
operation.
1.2 Safety Ratings
StellarMark IFII- series laser marker emits intense and INVISIBLE laser
radiation with a wavelength of 1064nm (1micron) for fiber laser in
the infrared spectrum.
The IFII- series is designed with laser safety rating of CDRH Class 4 and has
been equipped with a red guidance pointer. This red guidance pointer allows
users to see where the laser beam is travelling and helping find out the
precise focus point for laser to do quality job. When integrated together with
StellarMark safety door (optional item) during operation, it gives Stellar Mark
IFII-series a CDRH safety rating of 3R.

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1.3 The Safety Interlock System
StellarMark IFII- series can optionally integrate with StellarMark safety shield
which equipped with a safety interlock system utilizing limit switch sensors.
The limit switch sensor will shut the laser off when detecting front door open,
and provides users of IFII- series laser marking system further safety
protection. Do not attempt to remove or modify the limit switches or any other
component of the safety interlock system. If any time, the safety shield door is
open while the laser keeps firing, unplug the system IMMEDIATELY, and
contact GCC local representative for technical support and maintenance
instructions.
1.4 Safety Labels
According to CDRH standards, all fixed or removable covers that allow access
to laser beam must have appropriate laser warning labels attached to them.
Thesewarninglabelsmustbeclearlyvisibletotheoperatorpriortoremovingthe
cover.Additionallabelsmustbeappliedtotheinteriorofthemachineandvisible
to operators when covers are removed.
A label clearly displaying the manufacturer’s name, date of manufacture,
descriptionofproduct,modelnumber,serialnumber,andcompliancestatement
must be attached to the outer surface of the machine.
In compliance with CDRH standards, the required warning labels are affixed at
the time of manufacture to the StellarMark IFII-series, attached on appropriate
locations. These labels are not to be modified in any way or removed for any
WARNING
⚫DO NOT operate the laser system if any component of the safety system is
malfunctioning.
⚫DO NOT attempt to remove or modify any component of the safety interlock
system.

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reason.Pleasefamiliarizeyourselfwiththespecificlabelsandtheirlocationson
the machine. Below is a list of all the safety labels and their locations on the
machine.
Product Label
This label is located at the side panel of machine. All the product information
such as Serial Number,ModelNumber,LaserPowerandPower Consumption
information can be found here. When inquiring any tech support, always
provide the service representatives with the information on this label.

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Safety Label
CDRH and CE regulations require that all laser manufacturers add warring
label in specific locations throughout the equipment. The following warning
labels are placed on the laser system for your safety. Do not remove these
labels for any reason. If the labels become damaged or have been removed for
any reason, do not operate the laser system and immediately contact GCC
local representative or e-mail us for a replacement.
CDRH Label
This label indicates the class level of CDRH.

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Caution Label
This label indicates the laser radiation when without doors protection. Safety
class 4 are specified.
Warning Label
Warning Label is written with all the necessary information to be aware of in
every operation.
Invisible laser radiation when operation.
Avoid eye or skin exposure direct to laser
radiation.
The scan lenses are fragile. Take extra
caution when installing and cleaning.
Do not leave the machine unattended
during operation.
Safety glasses required.
Dust mask required.
Read and understand operator’s manual
before using this machine.

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Emergency Stop Label
This label indicates the emergency stop button. You can find this label on
the upper right side of the laser marking system.
1.5 Safety Measures
•LASER RADIATION WARNING: Exposure to laser radiation may result
in physical burns and severe eye damage. Proper use and regular
maintenance of this machine is important to the safety of all people in the
immediate area.
•Prior to operation, carefully read and familiarize yourself with the warning
labels located on both your laser system and in this manual.
•Never leave the machine unattended during the laser cutting and
marking process. The laser may ignite combustible materials. A
well-maintained fire extinguisher and operational smoke or fire detector
should be kept in the vicinity of the machine.
•Resulting debris from laser cutting are very dangerous and may cause
fire hazard
•Always wear safety goggles when the laser system is in operation.
Reflective materials such as mirrors, enameled brass and anodized
aluminum may partially-reflect some of the invisible laser radiation.
Severe eye damage may occur if appropriate safety goggles are not
worn.

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•Connect the machine to a properly grounded power outlet. Ensure the
voltage of the power source is identical to the voltage of the machine.
•Do not attempt to modify or disassemble the laser module.
•Do not attempt to remove or modify any component of the machine’s
laser interlock safety system.
•Ensure the immediate work area of the machine is well-ventilated.
Odors, vapors, and dust are byproducts generated during the laser
marking and cutting process. An exhaust system is recommended.
Please contact GCC or your local GCC distributor for more information.
•Do not laser heat-sensitive surfaces or materials that may generate
toxic fumes, such as PVC and Teflon.
•Regularly clean and maintain your machine according to our cleaning
and maintenance instructions. Doing so will ensure a machine that will
operate effectively and safely over a long period of time.
1.6 Operating Environment
Please follow the guidelines when considering a suitable location to set the
LaserPro StellarMark IFII-series. Improper work environments may lead to
operational malfunction and/or unsafe working conditions. The LaserPro
StellarMark IFII-series should be placed and operated in a clean environment,
avoid places where the machine is exposed to high temperatures, dust, or
NOTE
IFII-series laser machine is shipped with a single pair of safety
goggles. If additional safety goggles are required, please contact
GCC directly or an authorized GCC distributor. If you wish to
purchase one on your own, please make sure the safety goggles
meet these requirements:
190 - 534 nm OD5+
910 - 1,070nm OD6+
Visible Light Transmission: 23.5%

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high humidity
⚫Keep the machine where the room temperature is between 15 –35
degrees Celsius or 59 –95 degrees Fahrenheit.
⚫Avoid small, enclosed areas where a considerable amount of dust is
present.
⚫Avoid areas where the humidity is above 70% or where the
temperature is near the dew point.
⚫Setup the machine to be apart from the wall for at least 40cm (1.5
feet).
⚫Choose a flat surface that is not exposed to high levels of vibration.
⚫Be sure that your mounting platform has been securely fastened to the
table, stand, or floor.
⚫Choose a location that is large enough to accommodate the machine,
the computer and a work/storage table.
⚫Have a fire extinguisher close to the working location at all times.
⚫Make sure your smoke/fire detecting system is functioning.

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Chapter 2
Unpacking & Content
Unpacking and Unloading
Accessories Checklist

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2.1 Unpacking and Unloading
The Stellar Mark IFII-series is shipped in one crate that contains laser marker,
Control Unit, software and all of the necessary accessories in an accessory
kit.
NOTE
Please save the original shipping crate in case it is needed for future
transportation or product service.
Control Unit
Accessory Kit
Laser Marker
To prevent damage to the machine or personal injury, please get
assistance when loading and unloading the shipping crate.
WARNING

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2.2 Accessories Checklist
Please check to make sure that all of the following items are included within the
accessory box. If any of the following items are missing, immediately contact your
local GCC representatives.

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GCC LaserPro StellarMark IFII- series Checklist
Item
Quantity
1
Hex Head Screws Driver
1
2
User’s Manual CD Set
1
3
G-Mark Software CD Set
1
4
G-Mark Keypro
1
5
Lens Cleaner
1
6
Lens Cleaning Paper
1
7
Cotton Bud (100 units / Package)
1
8
Lens Parameter List
1
9
GCC Promise Card Set
1
10
Focus Tool
1
11
1064nm Goggle YG3 900
1
12
AC Power Cable (Europe)
1
AC Power Cable (US)
1
AC Power Cable (Australia)
1
13
USB Cable 1.8M
1
14
Stainless Steel (9 x 5.5cm)
2
15
Door Switch Short Circuit Wire 5cm
1
16
M6 Screw Plastic Foot
4
17
Nut (M6 x T5 x S10)
4
18
System Key
1
19
I/O Terminal Platform (5ESDVM-10P)
1
20
Laser Head Power Cable (2.5M)
1
21
SCSI Cable 50 pin (2.5M)
1
22
I/O Terminal Cable 25 pin
1

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Chapter 3
Mechanical Overview
Laser Marker
Control Unit
Foot Print