GCC Technologies LaserPro X500 III-80Y User manual

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Dear Madam and Sir,
Thank you for choosing GCC and the LaserPro X-Series. You can be assured that
this machine meets all of the highest safety standards while using technological
innovations shared by no other laser engraver. The LaserPro X500 SERIES is
backed by GCC, a truly international company that is dedicated to help your
business grow.
We at GCC are proud to introduce the LaserPro X500 SERIES, our most
technologically advanced laser engraver to date. This easy to operate machine has
been designed with quality, productivity, and safety in mind. With innovations like
the QSM
TM
, stellar quality under high speed and SmartFILE file management, the
LaserPro X500 SERIES is clearly on the cutting edge of all laser systems.
GCC understands that a creative technical background is the key to successful
growth in the ever-changing information economy. We have a strong team of R&D
experts who propel our company to new heights. From product development to
manufacturing, our engineers are dedicated to innovation and quality.
Guiding our solid technical base is a world-class management team. At GCC, our
leaders bring together marketing, technical support, research development and
distribution experts to create an international network able to meet your demands.
Over the years, this network has been able to span the globe. Our technical support
staff is committed to provide you with impeccable service, and when your business
is ready to grow, our team will also be there!
Sincerely,
Leonard Shih
President of G.C.C.

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Content
Chapter I – Safety ................................................................................................ 4
1.1 Principles of a CO2 Laser ....................................................................... 4
1.2 Safety Ratings......................................................................................... 4
1.3 The Safety Interlock System ................................................................... 4
1.4 Safety Labels .......................................................................................... 4
1.5 Safety Measures................................................................................... 10
1.6 Operating Environment ......................................................................... 11
Chapter II - Unpacking & Contents..................................................................... 13
2.1 Unloading and Unpacking..................................................................... 13
2.2 Contents and Accessories Checklist..................................................... 16
Chapter III - Mechanical Overview ..................................................................... 17
3.1 Front View............................................................................................. 17
3.2 Top View............................................................................................... 17
3.3 Right (Profile) View ............................................................................... 18
3.4 Left (Profile) View.................................................................................. 18
3.5 Rear View.............................................................................................. 19
Chapter IV - Setup and Installation .................................................................... 20
4.1 Machine Setup...................................................................................... 20
4.1.1 Powering Up the Machine.................................................................. 20
4.1.2 Power Cable Connection.................................................................... 20
4.1.3 Hose Connector................................................................................. 20
4.1.4 Air Compressor.................................................................................. 21
4.1.5 Water Chiller Installation .................................................................... 24
4.1.6 Adjustable Air Nozzle......................................................................... 25
4.1.7 Knife-shaped Cutting Table................................................................ 26
4.1.8 Supporting Pin Kit .............................................................................. 27
4.1.9 Manual Focusing Tool........................................................................ 27
4.1.10 Connecting the Computer ................................................................ 29
4.1.10.1 Networking Connectivity Setup………………………………………29
4.1.10.2 Ethernet Connectivity Setup…………………………………………32
4.2 Graphics Software Setup ...................................................................... 38
4.2.1 Recommended Computer Configuration............................................ 38
4.2.2 Installation of the LaserPro Print Driver.............................................. 38
4.2.3 Parallels Desktops for MAC OS......................................................... 40
4.2.4 Using Autodesk Inventor with GCC LaserPro machine...................... 45
4.2.5 Using eCut Plug-in with GCC LaserPro Machine............................... 47
Chapter V - Operating the LaserPro X500 SERIES ........................................... 48
5.1 Using the Hardware .............................................................................. 48
5.1.1 Adjusting the LCD Display Screen’s Contrast Setting........................ 48
5.1.2 Laser Key Switch ............................................................................... 48
5.1.3 Graphic Control Panel Overview (Description)................................... 49
5.1.4 Graphic Control Panel Navigation Chart ............................................ 51
5.1.5 Graphic Control Panel Function Pages.............................................. 51
5.2 The LaserPro X500 SERIES Print Driver.............................................. 70
5.2.1 Page Setup and Orientation............................................................... 71
5.2.2 Color Management............................................................................. 72
5.2.3 Using the LaserPro X500 SERIES Print Driver.................................. 73
5.2.3.1 LaserPro X500 SERIES Print Driver >> Option Page..................... 75
5.2.3.3 X500 SERIES Print Driver >> Advance Page ................................. 86

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5.2.3.4 LaserPro X500 SERIES Print Driver >> Paper Page...................... 89
5.2.3.5 LaserPro X500 SERIES Print Driver >> Language Page................ 92
5.2.3.6 LaserPro X500 SERIES Print Driver >> Raster Page..................... 93
5.2.3.7 LaserPro X500 SERIES Print Driver >> Raster Page..................... 96
Chapter VI - Engraving and Cutting Techniques................................................ 98
6.1 Raster Engraving .................................................................................. 98
6.2 Vector Cutting ....................................................................................... 98
6.3 Vector and Raster................................................................................. 99
6.4 3D Tips................................................................................................ 100
6.5 To Modified Image Settings of Picture for Better Quality..................... 107
Chapter VII - Optional Items............................................................................. 110
7.1 Fume Extraction System Option.......................................................... 110
7.2 SmartGUARD Fire Alarm Option......................................................... 111
7.3 Honeycomb Table/ Aluminum Grid Cutting Table............................... 113
Chapter VIII Basic Maintenance....................................................................... 116
8.1 Suggested Cleaning and Maintenance Supplies................................. 116
8.2 Routine Cleaning................................................................................. 117
8.2.1 Cleaning the inside of the system .................................................... 117
8.2.2 Cleaning the work table and Motion System.................................... 117
8.2.3 Lubricate the motion system ............................................................ 117
8.3 Mirrors and lenses............................................................................... 117
8.3.1 Cleaning the mirrors......................................................................... 118
8.3.2 Cleaning the lens ............................................................................. 120
Chapter IX - Basic Troubleshooting.................................................................. 123
Chapter X - Appendix....................................................................................... 124
10.1 Glossary............................................................................................ 124
10.2 LaserPro X500 SERIES Specifications............................................. 125

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Chapter I – Safety
1.1 Principles of a CO2 Laser
LASER is the acronym for Light Amplification by Stimulated Emission of Radiation. A CO
2
laser
works by electrically stimulating the molecules within a carbon dioxide gas mixture. When
focused through a lens, this highly-intense, invisible beam will vaporize many materials.
Depending on the speed and intensity of the projected beam, a CO
2
laser may be used to
engrave or cut through a wide variety of materials.
1.2 Safety Ratings
The LaserPro X500 SERIES is equipped with a sealed carbon-dioxide laser that emits intense
and invisible laser radiation with a wavelength of 10.6 microns in the infrared spectrum. The
laser system is designated as a Class I laser device, meaning that the system is equipped with
key safety features and an enclosed lens carriage to completely contain the laser under
standard use. One of the key safety features found on the LaserPro X500 SERIES is a Class 2
red dot safety guidance pointer compliance with CDRH safety requirement (similar to a laser-
pointer presentation pen), allowing the operator to see the exact location where the laser beam
will fire. Even though the LaserPro X500 SERIES is equipped with our most powerful laser to
date, proper usage and hardware safeguards make it an extremely safe machine. When the
front door and back door are open, machine becomes a Class 4 equipment and users must
wear goggles to operate the machine.
1.3 The Safety Interlock System
The laser system is equipped with a safety interlock system utilizing magnetic sensors on the top
and side access doors, laser-activation and door LED lights on the control panel. The magnetic
sensors will deactivate the laser when either door is opened. At this time, the “door” LED light
found on the control panel will illuminate, indicating an open or improperly closed door. When the
laser is in operation, the “laser” LED will illuminate to inform the operator that the laser is activated.
If at any time, any of the access doors are open and the “laser” LED is illuminated, IMMEDIATELY
un-plug the laser system and contact GCC technical support for service instructions.
WARNING
•DO NOT operate the laser system if any component of the safety system is
malfunctioning.
• DO NOT attempt to remove or modify any component of the safety interlock
system.
1.4 Safety Labels
According to CDRH standards, all fixed or removable covers that allow access to a laser beam
must have the appropriate laser warning labels attached to them. These warning labels must be
clearly visible to the operator prior to removing the cover. Additional labels must be applied to the
interior of the machine and be visible in the event when the covers are removed. A label clearly
displaying the manufacturer’s name, date of manufacture, description of product, model number,
serial number, and compliance statement must be attached to the outer surface of the machine.
In compliance with CDRH standards, the required warning labels are affixed at the time of
manufacture to the LaserPro X500 SERIES in the appropriate locations. These labels are not to
be modified in any way or removed for any reason. Please familiarize yourself with the specific

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labels and their locations on the machine. Below is a list of all the safety labels and their locations
on the machine.
Product Label
This label is located at the right-back side of machine. All the product information such as Serial
Number, Model Numbers, Laser Power and Electric power can be found here. Before requiring
any tech support, always provide the service person with the information on this label.

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CDRH Label
This label indicates the class level of CDRH.

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Laser Path Warning Label
LaserPro machines are very safe under normal functioning conditions. However, in case of any
accident, Laser Path Warning Label will be affixed on the possible laser path. When operators are
near by these paths should be careful of possible injury while machine is working.
Emergency Stop Label
This label indicates the emergency stop button. You can find this label on the right upper side of
the machine.
Door open warning labels
Aperture warning stickers:
This label indicates the laser path. Normally you can find this label inside of machine or
laser exit. Please take extra caution of this area when you conduct maintenance or operate
machine.

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Protection Window Label
This label indicates the protection wavelength. You can find this label in the lower right corner of
window.
Warning Label
Warning Label is written with all the necessary information to be aware of in every operation.
1.5 Safety Measures
•LASER RADIATION WARNING: Exposure to laser radiation may result in physical burns
and severe eye damage. Proper use and regular maintenance of this machine is important to
the safety of all people in the immediate area.
•Prior to operation, carefully read and familiarize yourself with the warning labels located on
both your laser system and in this manual.
•Never leave the machine unattended during the laser cutting process. The laser may ignite
combustible materials. A well-maintained fire extinguisher and operational smoke or fire
detector should be kept in the vicinity of the machine.

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•Resulting debris from laser cutting are very dangerous and may cause fire hazard
•DO NOT leave debris and scraps inside laser machine after job finished. Must keep
machine clean after job finished.
•Caution—Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
•
NOTE
SmartGUARD™ is an optional fire detection alarm system developed by GCC. Contact
your local GCC authorized distributor for more details to have this safety option installed
onto your system.
•Enable the optional SmartAIR™ nozzle when engraving or cutting materials that may easily
ignite, such as acrylic, wood, or paper.
NOTE
Each LaserPro laser machine is shipped with a single pair of safety goggles. If
additional safety goggles are required, please contact GCC directly or an authorized
GCC distributor. If you wish to purchase one on your own, please make sure the safety
goggles meet these requirements:
190 - 398 nm OD5+
10600 nm OD5+
Visible Light Transmission: 92.9%
•Connect the machine to a properly grounded power outlet. Ensure the voltage of the power
source is identical to the voltage of the machine.
•Do not open the laser access panel when the machine is plugged in.
•Do not attempt to modify or disassemble the laser module.
•Do not attempt to remove or modify any component of the machine’s laser interlock safety
system.
•Ensure the immediate work area of the machine is well-ventilated. Odors, vapors, and dust
are byproducts generated during the laser cutting process. An exhaust system, vacuum
cutting box, and honeycomb table are recommended. Please contact GCC or your local GCC
distributor for more information.
•Do not laser heat-sensitive surfaces or materials that may generate toxic fumes, such as
PVC and Teflon.
•Regularly clean and maintain your machine according to our cleaning and maintenance
instructions.
•Doing so will ensure your machine will operate effectively and safely over a long period of
time.
1.6 Operating Environment
Please follow the guidelines when considering a suitable location to set the LaserPro X500
SERIES. Improper work environment may lead to operational malfunction and/or unsafe working
conditions. The LaserPro X500 SERIES should be placed and operated in a standard office-type
environment.
•Avoid environments where the machine is exposed to high levels of dust, temperature
(temperatures exceeding 30°C or 86°F) or humidity ( humidity exceeding 70% or where the
ambient temperature is near the dew point).
•Avoid small, enclosed areas with poor ventilation.
•Avoid areas with high levels of noise and electrical noise.
•Select a location that is large enough to accommodate the LaserPro X500 SERIES, an
exhaust system, a water chiller, a computer and a work or storage table.

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•Select a location in which the ambient temperature remains between 15°C and 30°C (60°F to
86°F).
•Select a location in which the relative humidity remains between 30% - 40%.
•Select a location in which there is a short, direct path to a fume exhaust system.
•Set the LaserPro X500 SERIES on a floor surface that is completely even.
•Make sure your smoke or fire detection system in the immediate area is functioning.
•Setup the machine to be apart from the wall for at least 60 cm (2 feet).

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Chapter II - Unpacking & Contents
2.1 Unloading and Unpacking
The LaserPro X500 SERIES is shipped in one crate that contains the machine, the software, and
all of the necessary accessories.The following section contains detailed step-by-step instructions
for unpacking and assembly of the machine.
WARNING
To prevent personal injury or damage to the machine, please obtain assistance
when loading and unloading the shipping crate.
NOTE
Please save the original shipping crate. If the machine must be returned for
product servicing, it will need to be packed in its original shipping crate. The
machine is heavy. To prevent damage to the machine or injury to personnel,
please get assistance. Do not try to lift the equipment alone.
Perform the following steps to unpack your machine.
Step 1 Use an M12 open end or impact wrench to unscrew and remove the top.
Step 2 Remove the 4 sides of the crate one by one.
Step 3 Take the protective wrap off the machine.

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Step 4 Take out the wooden holding stick
Step 5 Loosen and remove the pink packing strips by pushing the lock on the strip down, and then
pull it out towards the top before you can loosen the strips.

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Step 6 Unscrew the two boards, take them out of the crate, and then turn them upside down.
Step 7 Put the boards at each end of the crate base to form a ramp.
Step 8 Remove the wooden block from the crate base, and then unscrew the four holding stands
so that they can be moved up.
Holding stand

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Step 9 Roll the machine out of the crate base to where you are going to setup.
Step 10Remove the X-axis restraining strips.
Step 11Screw 4 holding stand on the ground and adjust the level.
Step 12Save the crate for shipping in the future.
2.2 Contents and Accessories Checklist
Please check to ensure that all of the following items are included within the shipping crate. If any
of the following items are missing, immediately contact your local GCC distributor.
Item Quantity
Main Power Cord
*Power installation requires a certified electrical technician.
1
USB Cable 1
Ethernet Cable 1
CO2 Goggle 1
Lens Cleaner 1
Cotton Swabs 1
Focusing Tool 1
Lens Cleaning Paper 1
Cutting Table Supporting Bars 15
Quality Promise Card 1
User's Guide Disk (Driver included ) 1
QuickALIGN Switch 1
Key for Laser Firing Control 2
Hose Clamp 8 1/2" 4
Water Chiller Tubing - 7M (Diameter:1/2 inch) 1
Focal Lens Removal Tool 1

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Chapter III - Mechanical Overview
Please take some time to familiarize yourself with this section regarding the mechanical overview
of the LaserPro X500 SERIES. References will be made back to the different parts of the
LaserPro X500 SERIES in later sections.
3.1 Front View
3.2 Top View
Control Panel
Laser Key Switch
Emergency
Stop Button
Front
Door
Right Shoulder
Left Shoulder
SmartEXT™
Pass-Through
Door (Front)

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3.3 Right (Profile) View
3.4 Left (Profile) View
Access Panel
Mirror
#1
Power outlet
Main Board
Module
Data Interface

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3.5 Rear View
Exhaust Hose
Connector
SmartEXT™
Pass-Through
Door (Rear)
Laser Tube
Module
Air Assist Valve