GE Baker Hughes oxy.IQ User manual

Oxygen
910-296 Rev. E
July 2018
bhge.com
oxy.IQ
Panametrics Oxygen Analyzer
User’s Manual

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© 2017 Baker Hughes, a GE company – All rights reserved.
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herein, or discontinue the product described at any time without notice or obligation.
Contact your BHGE representative for the most current information. The Baker Hughes
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the General Electric Company.
oxy.IQ
Panametrics Oxygen Analyzer
User’s Manual
910-296 Rev. E
July 2018

ii oxy.IQ User’s Manual
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Preface
oxy.IQ User’s Manual iii
Product Registration
Thank you for purchasing a model oxy.IQ from GE. Please register your
product at http://info.geoilandgas.com/productRegistration.html for product
support such as the latest software/firmware upgrades, product information
and special promotions.
Services
GE provides customers with an experienced staff of customer support
personnel ready to respond to technical inquiries, as well as other remote
and on-site support needs. To complement our broad portfolio of industry-
leading solutions, we offer several types of flexible and scalable support
services including: Training, Product Repairs, Extended Warranties, Service
Agreements and more. Please visit www.gemeasurement.com/services for
more details.
Terms and Conditions
GE’s sales Terms and Conditions for your recent purchase of a GE product,
including the applicable product Warranty, can be found on our website at
the following link: www.gemeasurement.com/sales-terms-and-conditions
Typographical Conventions
Note: These paragraphs provide information that provides a deeper
understanding of the situation, but is not essential to the proper
completion of the instructions.
Important : These paragraphs provide information that emphasizes
instructions that are essential to proper setup of the equipment.
Failure to follow these instructions carefully may cause
unreliable performance.
CAUTION! This symbol indicates a risk of potential minor
personal injury and/or severe damage to the equipment,
unless these instructions are followed carefully.
WARNING! This symbol indicates a risk of potential serious
personal injury, unless these instructions are followed
carefully.

Preface
iv oxy.IQ User’s Manual
Safety Issues
Auxiliary Equipment
Local Safety Standards
The user must make sure that he operates all auxiliary equipment in
accordance with local codes, standards, regulations, or laws applicable to
safety.
Working Area
WARNING! It is the responsibility of the user to make sure
all local, county, state and national codes, regulations, rules
and laws related to safety and safe operating conditions are
met for each installation.
Attention European Customers! To meet CE Marking
requirements for all units intended for use in the EU, all
electrical cables must be installed as described in this
manual.
WARNING! Auxiliary equipment may have both manual and
automatic modes of operation. As equipment can move
suddenly and without warning, do not enter the work cell of
this equipment during automatic operation, and do not enter
the work envelope of this equipment during manual
operation. If you do, serious injury can result.
WARNING! Make sure that power to the auxiliary
equipment is turned OFF and locked out before you perform
maintenance procedures on this equipment.

Preface
oxy.IQ User’s Manual v
Qualification of Personnel
Make sure that all personnel have manufacturer-approved training
applicable to the auxiliary equipment.
Personal Safety Equipment
Make sure that operators and maintenance personnel have all safety
equipment applicable to the auxiliary equipment. Examples include safety
glasses, protective headgear, safety shoes, etc.
Unauthorized Operation
Make sure that unauthorized personnel cannot gain access to the operation
of the equipment.

Preface
vi oxy.IQ User’s Manual
Regulatory Compliance
Waste Electrical and Electronic Equipment (WEEE) Directive
GE is an active participant in Europe’s Waste Electrical and Electronic
Equipment (WEEE) take-back initiative (Directive 2012/19/EU).
The equipment that you bought has required the extraction and use of
natural resources for its production. It may contain hazardous substances
that could impact health and the environment.
In order to avoid the dissemination of those substances in our environment
and to diminish the pressure on the natural resources, we encourage you to
use the appropriate take-back systems. Those systems will reuse or recycle
most of the materials of your end life equipment in a sound way. The
crossed-out wheeled bin symbol invites you to use those systems.
If you need more information on the collection, reuse and recycling systems,
please contact your local or regional waste administration. Visit
http://www.gemeasurement.com/environmental-health-safety-ehs for take-
back instructions and more information about this initiative.
RoHS
The oxy.IQ fully complies with RoHS regulations (Directive 2011/65/EU).

Contents
oxy.IQ User’s Manual vii
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Terms and Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety Issues. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Auxiliary Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Chapter 1. Features and Capabilities
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Hazardous Location Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.4 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.5 Sample Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Chapter 2. Installation
2.1 Mounting the oxy.IQ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2 Wiring the oxy.IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.2.1 Longer Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.3 Installing an Oxygen Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 3. Initial Setup & Operation
3.1 The oxy.IQ Display and Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 The oxy.IQ Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Adjusting and Calibrating the oxy.IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.1 Selecting the Output Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3.2 Trimming the Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.3 Air Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.4 Span Gas Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chapter 4. User Programming
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2 The Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.1 Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.2 Span Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.3 Sensor Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3 The Display Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3.1 Select the O2 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3.2 Display the Sensor Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Contents
viii oxy.IQ User’s Manual
4.3.3 Adjust the Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4 The Output Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.1 Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.2 Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.3 Error Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.4 Error Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Chapter 5. The Service Menu
5.1 Menu Map & Service Passcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.2 Entering the Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.2.1 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Chapter 6. Specifications
6.1 Intrinsically Safe (IS) Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.2 Non-Incendive (Div 2) and General Purpose Installation. . . . . . . . . . . . . . . . 31
6.3 All Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.4 Product Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Appendix A. Outline and Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . .37
Appendix B. Menu Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Appendix C. Order String . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Appendix D. Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
D.1 ATEX EU-Type Examination Certificate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
D.2 ATEX IECEx MAM Ex Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
D.3 Canadian Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
D.4 FM Certificate of Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
D.5 IECEx Certificate of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Addendum A. oxy.IQ Safety Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69