GE Multilin G650 User manual

GE Multilin
215 Anderson Avenue
L6E 1B3 Markham, ON -CANADA
T (905) 294 6222 F (905) 294 8512
Internet: www.GEMultilin.com
Firmware version: 3.74
EnerVista 650 Setup version: 3.76
Copyright © 2008 GE Multilin
G650
Generator Protection & Control
System
Instruction manual
GEK-113285A
GE Multilin
Avda. Pinoa, 10
48170 Zamudio SPAIN
T +34 94 485 88 00 F +34 94 485 88 45
gGE Consumer & Industrial
Multilin

GEK-113285A G650 Generator Protection & Control System 1
TABLE OF CONTENTS
1. GETTING STARTED 1.1 IMPORTANT PROCEDURES
1.1.1 CAUTIONS AND WARNINGS ........................................................................... 1-1
1.1.2 INSPECTION CHECKLIST ................................................................................ 1-4
1.1.3 SAFETY INSTRUCTIONS ................................................................................. 1-6
1.2 OVERVIEW
1.2.1 INTRODUCTION TO 650 FAMILY OF RELAYS ............................................... 1-7
1.2.2 HARDWARE ARCHITECTURE ......................................................................... 1-7
1.2.3 SOFTWARE ARCHITECTURE.......................................................................... 1-9
1.2.4 COMMUNICATIONS ARCHITECTURE ............................................................ 1-9
1.3 ENERVISTA 650 SETUP SOFTWARE
1.3.1 SYSTEM REQUIREMENTS ............................................................................ 1-11
1.3.2 INSTALLATION................................................................................................ 1-11
1.3.3 CONNECTING ENERVISTA 650 SETUP WITH G650.................................... 1-15
1.4 650 HARDWARE
1.4.1 MOUNTING & WIRING.................................................................................... 1-17
1.4.2 650 COMMUNICATIONS................................................................................. 1-17
1.4.3 FACEPLATE DISPLAY .................................................................................... 1-18
1.4.4 MAINTENANCE ............................................................................................... 1-18
2. PRODUCT DESCRIPTION 2.1 OVERVIEW
2.1.1 G650 OVERVIEW .............................................................................................. 2-1
2.2 SUMMARY
2.2.1 ANSI DEVICE NUMBERS AND FUNCTIONS................................................... 2-3
2.2.2 OTHER DEVICE FUNCTIONS .......................................................................... 2-4
2.3 ORDERING CODE
2.4 TECHNICAL SPECIFICATIONS
2.4.1 PROTECTION ELEMENTS ............................................................................... 2-7
2.4.2 CONTROL........................................................................................................ 2-17
2.4.3 MONITORING.................................................................................................. 2-22
2.4.4 USER-PROGRAMMABLE ELEMENTS........................................................... 2-24
2.4.5 METERING ...................................................................................................... 2-25
2.4.6 INPUTS ............................................................................................................ 2-26
2.4.7 REAL TIME CLOCK......................................................................................... 2-28
2.4.8 OUTPUTS ........................................................................................................ 2-28
2.4.9 CONTROL POWER SUPPLY.......................................................................... 2-29
2.4.10 COMMUNICATIONS........................................................................................ 2-29
2.4.11 OPTIC FEATURES .......................................................................................... 2-31
2.4.12 ENVIRONMENTAL CHARACTERISTICS ....................................................... 2-32
2.4.13 PACKAGING AND WEIGHT............................................................................ 2-32
2.4.14 TYPE TESTS ................................................................................................... 2-32
2.4.15 APPROVALS ................................................................................................... 2-32
2.5 EXTERNAL CONNECTIONS
3. HARDWARE 3.1 MODULE DESCRIPTION
3.2 POWER SUPPLY
3.3 MECHANICAL DESCRIPTION
3.3.1 MOUNTING........................................................................................................ 3-3
3.3.2 REAR DESCRIPTION........................................................................................ 3-6
3.4 WIRING
3.4.1 EXTERNAL CONNECTIONS............................................................................. 3-9
3.4.2 DIGITAL INPUTS WITH TRIP CIRCUIT SUPERVISION .................................. 3-9
3.4.3 CABLE/FIBER ETHERNET BOARD................................................................ 3-10

2 G650 Generator Protection & Control System GEK-113285A
TABLE OF CONTENTS
3.5 TRANSCEIVER OPTICAL POWER BUDGET VERSUS LINK LENGTH
4. HUMAN INTERFACES.
SETTINGS & ACTUAL
VALUES
4.1 ENERVISTA 650 SETUP SOFTWARE INTERFACE
4.1.1 INTRODUCTION ................................................................................................4-1
4.1.2 ENERVISTA 650 SETUP SOFTWARE OVERVIEW..........................................4-1
4.1.3 MAIN SCREEN...................................................................................................4-3
4.1.4 COMMUNICATION MENU .................................................................................4-4
4.1.5 FILE MANAGEMENT .........................................................................................4-6
4.1.6 ENERVISTA 650 SETUP MENU STRUCTURE...............................................4-10
4.1.7 FILE MENU OVERVIEW ..................................................................................4-11
4.1.8 SETPOINT MENU OVERVIEW........................................................................4-15
4.1.9 ACTUAL VALUES MENU OVERVIEW.............................................................4-23
4.1.10 OPERATIONS MENU OVERVIEW ..................................................................4-26
4.1.11 COMMUNICATION MENU OVERVIEW...........................................................4-27
4.1.12 SECURITY MENU OVERVIEW........................................................................4-30
4.1.13 VIEW MENU OVERVIEW.................................................................................4-30
4.1.14 HELP MENU OVERVIEW ................................................................................4-30
4.2 HUMAN MACHINE INTERFACE (HMI)
4.2.1 DISPLAY...........................................................................................................4-31
4.2.2 FRONT LED INDICATORS ..............................................................................4-32
4.2.3 PUSHBUTTONS...............................................................................................4-32
4.2.4 FRONT PORT AND COVER SEALING SYSTEM............................................4-33
4.2.5 TEXT MENUS...................................................................................................4-34
4.2.6 GRAPHIC DISPLAY .........................................................................................4-52
4.3 WEB SERVER
4.3.1 HOME ...............................................................................................................4-61
4.3.2 SNAPSHOT EVENTS.......................................................................................4-62
4.3.3 CONTROL EVENTS.........................................................................................4-63
4.3.4 ALARMS ...........................................................................................................4-64
4.3.5 OSCILLOGRAPHY ...........................................................................................4-65
4.3.6 FAULT REPORT ..............................................................................................4-66
4.3.7 DATA LOGGER................................................................................................4-67
4.3.8 METERING.......................................................................................................4-68
5. SETTINGS 5.1 OVERVIEW
5.1.1 SETTING MAIN MENU.......................................................................................5-1
5.2 PRODUCT SETUP
5.2.1 COMMUNICATION SETTINGS..........................................................................5-3
5.2.2 MODBUS USER MAP ........................................................................................5-6
5.2.3 FAULT REPORT ................................................................................................5-7
5.2.4 OSCILLOGRAPHY .............................................................................................5-9
5.2.5 DATA LOGGER................................................................................................5-12
5.2.6 DEMAND .........................................................................................................5-14
5.3 SYSTEM SETUP
5.3.1 GENERAL SETTINGS......................................................................................5-20
5.3.2 FLEX CURVES.................................................................................................5-20
5.3.3 BREAKER.........................................................................................................5-23
5.3.4 SWITCHGEAR .................................................................................................5-25
5.4 PROTECTION ELEMENTS
5.4.1 CHANGE OF SETTING TABLES IN G650 ELEMENTS ..................................5-26
5.4.2 INVERSE TIME CURVES CHARACTERISTICS..............................................5-30
5.4.3 PHASE CURRENT ...........................................................................................5-40
5.4.4 NEUTRAL CURRENT ......................................................................................5-46
5.4.5 GROUND CURRENT .......................................................................................5-52
5.4.6 RESTRICTED GROUND FAULT (ONLY FOR ENHANCED MODELS) ..........5-56
5.4.7 SENSITIVE GROUND CURRENT (ONLY FOR ENHANCED MODELS) ........5-59
5.4.8 NEGATIVE SEQUENCE CURRENT................................................................5-60
5.4.9 VOLTAGE ELEMENTS ....................................................................................5-63
5.4.10 POWER ............................................................................................................5-71

GEK-113285A G650 Generator Protection & Control System 3
TABLE OF CONTENTS
5.5 CONTROL ELEMENTS
5.5.1 SETTING GROUP ........................................................................................... 5-77
5.5.2 UNDERFREQUENCY ELEMENT (81U).......................................................... 5-78
5.5.3 OVERFREQUENCY ELEMENT (81O) ............................................................ 5-78
5.5.4 SYNCHRONISM CHECK ELEMENT - SYNCHROCHECK (25) ..................... 5-79
5.5.5 BREAKER FAILURE ELEMENT (50BF) (ENHANCED MODELS ONLY) ....... 5-88
5.5.6 VT FUSE FAILURE ELEMENT (VTFF) (ENHANCED MODELS ONLY)......... 5-91
5.5.7 PULSE COUNTERS ........................................................................................ 5-92
5.5.8 ANALOG COMPARATORS ............................................................................. 5-94
5.5.9 FREQUENCY RATE OF CHANGE.................................................................. 5-95
5.5.10 LOSS OF MAINS (78V) (FOR ENHANCED MODELS).................................. 5-97
5.5.11 LOSS OF EXCITATION (40)........................................................................... 5-99
5.5.12 ACCIDENTAL ENERGIZATION (50/27) ........................................................ 5-101
5.6 INPUTS/OUTPUTS
5.6.1 INPUT/OUTPUT PLACEMENT...................................................................... 5-103
5.6.2 CONTROL SETTINGS FOR INPUTS/OUTPUTS.......................................... 5-104
5.6.3 INPUTS .......................................................................................................... 5-106
5.6.4 OUTPUTS ...................................................................................................... 5-108
5.6.5 CIRCUIT SUPERVISION AND CONTACT SEAL-IN CIRCUITS ................... 5-110
5.6.6 ANALOG BOARDS SPECIFIC SETTINGS ................................................... 5-120
5.6.7 VIRTUAL INPUTS.......................................................................................... 5-120
5.6.8 VIRTUAL OUTPUTS...................................................................................... 5-121
5.7 TESTING
5.7.1 FORCE IO–INPUT TESTING ........................................................................ 5-122
5.7.2 FORCE IO–OUTPUT TESTING .................................................................... 5-122
5.8 RELAY CONFIGURATION
5.8.1 OUTPUTS ...................................................................................................... 5-123
5.8.2 LEDS.............................................................................................................. 5-125
5.8.3 OPERATIONS................................................................................................ 5-126
5.8.4 PROTECTION ELEMENTS ........................................................................... 5-130
5.8.5 OSCILLOGRAPHY ........................................................................................ 5-132
5.8.6 CONTROL EVENTS ...................................................................................... 5-133
5.8.7 SWITCHGEAR .............................................................................................. 5-135
5.8.8 HMI (HUMAN-MACHINE INTERFACE)......................................................... 5-137
5.9 LOGIC CONFIGURATION (PLC EDITOR)
5.9.1 INTRODUCTION............................................................................................ 5-141
5.9.2 THEORY OF OPERATION ............................................................................ 5-142
5.9.3 MAIN MENU................................................................................................... 5-145
5.9.4 CONFIGURATION GENERATION ................................................................ 5-146
5.9.5 GENERATION OF LIBRARIES ..................................................................... 5-147
5.9.6 EXAMPLE OF APPLICATION ....................................................................... 5-148
6. ACTUAL VALUES 6.1 FRONT PANEL
6.1.1 LEDS.................................................................................................................. 6-1
6.2 STATUS
6.2.1 OPERATION BITS ............................................................................................. 6-2
6.2.2 BREAKER .......................................................................................................... 6-2
6.2.3 PROTECTION.................................................................................................... 6-3
6.2.4 CONTROL ELEMENTS ................................................................................... 6-12
6.2.5 PROTECTION SUMMARY .............................................................................. 6-19
6.2.6 SNAPSHOT EVENTS SUMMARY................................................................... 6-22
6.2.7 MODBUS USER MAP...................................................................................... 6-24
6.2.8 SWITCHGEAR STATUS.................................................................................. 6-24
6.2.9 CALIBRATION ................................................................................................. 6-25
6.2.10 FLEX CURVES ................................................................................................ 6-27
6.2.11 SYSTEM INFO................................................................................................. 6-27
6.2.12 RECORD STATUS .......................................................................................... 6-27
6.3 METERING
6.3.1 PRIMARY VALUES.......................................................................................... 6-32
6.3.2 SECONDARY VALUES ................................................................................... 6-36
6.3.3 PHASOR DIAGRAM ........................................................................................ 6-38

4 G650 Generator Protection & Control System GEK-113285A
TABLE OF CONTENTS
6.3.4 FREQUENCY ...................................................................................................6-38
6.4 INPUTS / OUTPUTS
6.4.1 CONTACT INPUTS ..........................................................................................6-39
6.4.2 CONTACT OUTPUT STATUS..........................................................................6-40
6.4.3 CONTACT OUTPUT OPERATES ....................................................................6-40
6.4.4 CONTACT OUTPUT RESETS .........................................................................6-41
6.4.5 I/O BOARD STATUS ........................................................................................6-42
6.4.6 VIRTUAL INPUTS ............................................................................................6-42
6.4.7 VIRTUAL OUTPUTS ........................................................................................6-42
6.4.8 ANALOG INPUTS.............................................................................................6-43
6.5 RECORDS
6.5.1 EVENT RECORDER ........................................................................................6-44
6.5.2 WAVEFORM CAPTURE ..................................................................................6-46
6.5.3 FAULT REPORT ..............................................................................................6-47
6.5.4 DATA LOGGER................................................................................................6-48
7. SECURITY 7.1 ADDING USERS
7.1.1 USER RIGHTS ...................................................................................................7-1
7.2 CHANGING PASSWORDS
7.3 ENABLING SECURITY
7.4 LOGING INTO ENERVISTA 650 SETUP
8. BOOTCODE AND
FIRMWARE UPGRADE 8.1 INTRODUCTION
8.1.1 COMMUNICATION PARAMETERS...................................................................8-2
8.2 BOOT CODE UPGRADE
8.3 FIRMWARE VERSION UPGRADE
8.3.1 FIRMWARE UPGRADE .....................................................................................8-9
8.3.2 BOOT CODE UPGRADE (*).............................................................................8-11
8.3.3 FIRMWARE UPGRADE (*)...............................................................................8-12
9. COMMISSIONING 9.1 VISUAL INSPECTION
9.2 GENERAL CONSIDERATIONS ON THE POWER SUPPLY NETWORK
9.3 ISOLATION TESTS
9.4 INDICATORS
9.5 POWER SUPPLY TESTING
9.6 COMMUNICATIONS
9.7 VERIFICATION OF MEASUREMENT
9.7.1 VOLTAGES ........................................................................................................9-7
9.7.2 PHASE CURRENTS...........................................................................................9-7
9.7.3 ACTIVE, REACTIVE POWER, AND COSJ METERING ....................................9-8
9.7.4 FREQUENCY .....................................................................................................9-8
9.8 INPUTS AND OUTPUTS
9.8.1 DIGITAL INPUTS................................................................................................9-9
9.8.2 CONTACT OUTPUTS ......................................................................................9-10
9.8.3 CIRCUIT CONTINUITY SUPERVISION INPUTS ............................................9-10
9.8.4 LATCHING CIRCUITS......................................................................................9-10

GEK-113285A G650 Generator Protection & Control System 5
TABLE OF CONTENTS
9.9 CONNECTIONS FOR TESTING PROTECTION ELEMENTS
9.10 INSTANTANEOUS OVERCURRENT (50PH, 50N, 50G Y 50SG)
9.11 TIME OVERCURRENT (51PH, 51PL, 51N, 51G)
9.12 DIRECTIONAL ELEMENTS (67N, 67G)
9.12.1 67N ELEMENT................................................................................................. 9-14
9.12.2 67G ELEMENT ................................................................................................ 9-15
9.13 UNDERVOLTAGE ELEMENTS (27P, 27X)
9.13.1 27P ELEMENT................................................................................................. 9-16
9.13.2 27X ELEMENT................................................................................................. 9-16
9.14 OVERVOLTAGE ELEMENTS (59P, 59X, 59NH)
9.14.1 59P ELEMENT................................................................................................. 9-17
9.14.2 59X ELEMENT................................................................................................. 9-17
9.14.3 59NH ELEMENT .............................................................................................. 9-18
9.14.4 47 ELEMENT - NEG SEQ OV ......................................................................... 9-19
9.15 FREQUENCY ELEMENTS (81O/81U)
10. APPLICATION EXAMPLES 10.1 EXAMPLE 1: COMMUNICATION & PROTECTION SETTINGS
PROCEDURE
10.1.1 DESCRIPTION OF THE EXERCISE ............................................................... 10-1
10.1.2 PROCEDURE TO COMMUNICATE WITH THE RELAY................................. 10-1
10.1.3 PROCEDURE TO SET THE PROTECTION FUNCTION................................ 10-3
10.1.4 TEST ................................................................................................................ 10-4
10.2 EXAMPLE 2: PROCEDURE TO SET AN OPERATION
10.2.1 DESCRIPTION OF THE EXERCISE ............................................................... 10-5
10.2.2 PROCEDURE ................................................................................................. 10-5
10.2.3 TEST ................................................................................................................ 10-7
11. FREQUENTLY ASKED
QUESTIONS 11.1 COMMUNICATIONS
11.2 PROTECTION
11.3 CONTROL AND HMI
11.4 RELAY CONFIGURATION
12. G650TROUBLESHOOTING
GUIDE 12.1 SYMPTOMS AND RECOMMENDED ACTIONS
A. LOGIC OPERANDS A.1 LOGIC OPERANDS
B. MODBUS PROTOCOL B.1 ACCESS TO G650 DATA
B.2 MODBUS G650
B.2.1 FUNCTIONS USED ...........................................................................................B-2
B.2.2 PHYSICAL LAYER.............................................................................................B-2
B.2.3 DATA LINK LAYER............................................................................................B-3
B.2.4 GENERIC READING .........................................................................................B-4
B.2.5 GENERIC WRITING ..........................................................................................B-5
B.2.6 FUNCTION CODES ..........................................................................................B-6
B.2.7 EXCEPTIONS AND ERROR RESPONDS ........................................................B-6

6 G650 Generator Protection & Control System GEK-113285A
TABLE OF CONTENTS
B.3 DATA TYPE
B.4 MODBUS APPENDIX
B.4.1 DATA MANAGEMENT ...................................................................................... B-8
B.4.2 WRITING SETTINGS ........................................................................................ B-8
B.4.3 SNAPSHOT EVENTS........................................................................................ B-8
B.4.4 OPERATIONS ................................................................................................. B-12
B.5 OUTPUT WRITING
B.5.1 CONTROL EVENTS........................................................................................ B-14
B.5.2 EVENT STRUCTURE...................................................................................... B-15
B.6 EVENTS STATUS REQUEST(ALARMS)
B.6.1 CONTROL EVENTS RETRIEVAL FROM THE COMMAND LINE ................. B-17
B.6.2 SERIAL COMUNICATION ............................................................................... B-17
B.6.3 ETHERNET COMMUNICATION ..................................................................... B-17
B.6.4 ACKNOWLEDGEMENT OF EVENTS (ALARMS)........................................... B-18
B.6.5 VIRTUAL INPUTS WRITING........................................................................... B-18
B.6.6 USER MAP ...................................................................................................... B-18
B.6.7 RETRIEVING OSCILOGRAPHY ..................................................................... B-19
B.6.8 TIME SYNCHRONIZATION ............................................................................ B-19
B.6.9 ENQUEUEING MESSAGES .......................................................................... B-20
B.6.10 TRACES AND TROUBLESHOOTING............................................................. B-20
B.6.11 MODBUS CHECK FUNCTION........................................................................ B-21
B.7 MEMORY MAP
C. DNP 3.0 PROTOCOL FOR
G650 C.1 DNP 3.0 PROTOCOL SETTINGS
C.2 DNP 3.0 DEVICE PROFILE DOCUMENT
C.3 IMPLEMENTATION TABLE
C.4 BINARY INPUT POINTS
C.5 DNP CONFIGURATION EXAMPLES
C.5.1 CONFIGURING DNP USER MAP...................................................................C-11
C.5.2 EXAMPLE OF CUSTOM BINARY INPUT POINTS MAP................................C-13
C.5.3 MULTIPLE DNP 3.0 MASTERS COMMUNICATION WITH G650 ..................C-15
C.6 BINARY OUTPUT AND CONTROL RELAY OUTPUT
C.7 BINARY COUNTERS
C.8 ANALOG INPUTS
D. IEC 60870-5-104 PROTOCOL D.1 INTRODUCTION
D.2 TECHNICAL DESCRIPTION
D.3 BASIC APPLICATION FUNCTIONS
D.4 IEC 104 SETTINGS
D.5 IEC 60870-5-104 POINT LIST
E. FACTORY DEFAULT LOGIC E.1 FACTORY DEFAULT LOGIC
F. FACTORY DEFAULT
CONFIGURATION F.1 FACTORY DEFAULT SETTINGS
F.2 FACTORY DEFAULT CONFIGURATION

8 G650 Generator Protection & Control System GEK-113285A
TABLE OF CONTENTS

GEK-113285A G650 Generator Protection & Control System 1-1
1 GETTING STARTED 1.1 IMPORTANT PROCEDURES
1
1 GETTING STARTED 1.1IMPORTANT PROCEDURES 1.1.1 CAUTIONS AND WARNINGS
To help ensure years of trouble free operation, please read through the following chapter for information to help guide you
through the initial installation procedures of your new relay.
BEFORE ATTEMPTING TO INSTALL OR USE THE RELAY, IT IS IMPERATIVE THAT ALL WARNINGS AND CAUTIONS
IN THIS MANUAL ARE REVIEWED TO HELP PREVENT PERSONAL INJURY, EQUIPMENT DAMAGE, AND/OR
DOWNTIME.
CAUTION: THE OPERATOR OF THIS INSTRUMENT IS ADVISED THAT IF THE EQUIPMENT IS USED IN A MANNER
NOT SPECIFIED IN THIS MANUAL, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED.
Figure 1–1: FRONT VIEW OF G650 UNITS

1-2 G650 Generator Protection & Control System GEK-113285A
1.1 IMPORTANT PROCEDURES 1 GETTING STARTED
1
1.1.1.1 COMMUNICATION BOARDS WITHDRAWAL / INSERTION
The modular design of the relay allows for the withdrawal and insertion of the communication module.
Figure 1–2: shows the location of communication modules on the rear part of the relay. Qualified personnel must carry out
the insertion or extraction of the communication boards only after interrupting the relay auxiliary voltage and ensuring that
all the rear terminals are potential free.
Communication boards are installed on the rear of the unit, the upper port being reserved for the asynchronous
communications board and CAN, and the lower port for the ETHERNET board in any of its configurations.
Figure 1–2: MODULE WITHDRAWAL/INSERTION
WARNING: MODULE WITHDRAWAL AND INSERTION SHALL ONLY BE PERFORMED BY DULY QUALIFIED
SERVICE PERSONNEL. FOR PERSONAL SECURITY PURPOSES, BEFORE ACCOMPLISHING ANY
WITHDRAWAL OR INSERTION OPERATION, THE RELAY MUST BE POWERED OFF AND ALL THE REAR
TERMINALS MUST BE POTENTIAL FREE. THE RELAY MUST BE GROUNDED USING THE REAR GROUNDING
SCREW.
Before performing any of these actions, control power must be removed from the relay and all the rear terminals
must be potential free. A grounded antistatic wristband must be used when manipulating the module in order to avoid
electrostatic discharges that may cause damage to the electronic components.
WITHDRAWAL: Loosen the small screws that keep the faceplate in place and extract the module.
INSERTION: Insert the module and press it firmly in the case, until it is completely fixed. After this, bolt the faceplate
screws and replace the control power. Check that the relay is fully operative.
GE Multilin will not be responsible for any damage of the relay, connected equipment or personnel whenever
these safety rules are not followed.

GEK-113285A G650 Generator Protection & Control System 1-3
1 GETTING STARTED 1.1 IMPORTANT PROCEDURES
1
1.1.1.2 MAGNETIC MODULE TERMINALS
The transformer module for the VTs and CTs is already connected to a female connector screwed to the case. The
current inputs incorporate shorting bars, so that the module can be extracted without the need to short-circuit the
currents externally. It is very important, for safety reasons not to change or switch the terminals for CTs and VTs.
Figure 1–3: REAR VIEW OF G650 UNIT
GE Multilin will not be responsible for any damage of the relay, connected equipment or personnel
whenever these safety rules are not followed.
AC Input Terminals

1-4 G650 Generator Protection & Control System GEK-113285A
1.1 IMPORTANT PROCEDURES 1 GETTING STARTED
1
1.1.2 INSPECTION CHECKLIST
Unwrap the relay and inspect the relay for physical damage.
Verify that the model on the label on the side of the relay matches the model ordered.
Figure 1–4: IDENTIFICATION LABEL (A4454P30)
Please ensure that you received the following items with your relay:
• Mounting screws for fixing the relay to a cabinet
• CD containing EnerVista 650 Setup software
• Wiring diagram
• Certificate of Compliance

GEK-113285A G650 Generator Protection & Control System 1-5
1 GETTING STARTED 1.1 IMPORTANT PROCEDURES
1
For product information, instruction manual updates, and the latest software updates, please visit the GE Multilin Home
Page www.geindustrial.com/multilin.
Note: If there is any physical damage detected on the relay, or any of the contents listed are missing, please
contact GE Multilin immediately at:
EUROPE, MIDDLE EAST AND AFRICA:
GE MULTILIN
Av. Pinoa, 10
48170 Zamudio, Vizcaya (SPAIN)
Tel.: (34) 94-485 88 54, Fax: (34) 94-485 88 38
E-mail: [email protected]
AMERICA, ASIA AND AUSTRALIA:
GE MULTILIN
215, Anderson Avenue
L6E 1B3 Markham, ON (CANADA)
Tel.: +1 905 294 6222, Fax: +1 905 201 2098
E-mail: [email protected]
The information provided herein is not intended to cover all the details of the variations of the equipment, nor does
it take into account the circumstances that may be present in your installation, operating or maintenance
activities.
Should you wish to receive additional information, or for any particular problem that cannot be solved by referring
to the information contained herein, please contact GENERAL ELECTRIC MULTILIN.

1-6 G650 Generator Protection & Control System GEK-113285A
1.1 IMPORTANT PROCEDURES 1 GETTING STARTED
1
1.1.3 SAFETY INSTRUCTIONS
The G650 ground screw shown in Figure 1–5: must be correctly grounded.
Figure 1–5: LOCATION OF GROUNDING SCREW
Before communicating with a G650 unit through the front serial port, please ensure that the computer is grounded.
In case of using a laptop, it is recommended not to have it connected to its power supply. In many cases it might not be
correctly grounded either due to the power supply or to the connector cables used.
This is required not only for personal protection, but also to avoid a potential voltage difference between the
relay’s serial port and the computer’s port, which could produce permanent damage to the computer or the relay.
GE Multilin will not be responsible for any damage to the relay or connected equipment whenever this elemental
safety rule is not followed.

GEK-113285A G650 Generator Protection & Control System 1-7
1 GETTING STARTED 1.2 OVERVIEW
1
1.2OVERVIEW 1.2.1 INTRODUCTION TO 650 FAMILY OF RELAYS
Historically, substation protection, control and metering functions were performed with electromechanical equipment. This
first generation of equipment was gradually replaced by analog electronic equipment (called static devices), most of which
emulated the single-function approach of their electromechanical precursors. Both of these technologies required
expensive cabling and auxiliary equipment to produce functioning systems.
Recently, digital electronic equipment has begun to provide protection, control and metering functions. Initially, this
equipment was either single function or had very limited multi-function capability, and did not significantly reduce the
cabling and auxiliary equipment required. However, recent digital relays have become quite multi-functional, reducing
cabling and auxiliaries significantly. These devices also transfer data to central control facilities and Human Machine
Interfaces using electronic communications. The functions performed by these products have become so broad that many
users prefer the term IED (Intelligent Electronic Device).
It is obvious to station designers that the amount of cabling and auxiliary equipment installed in stations can be even further
reduced, to 20% to 70% of the levels common in 1990, to achieve large cost reductions. This requires placing even more
functions within the IEDs.
Users of power equipment are also interested in reducing cost by improving power quality and personnel productivity, and
as always, in increasing system reliability and efficiency. These objectives are realized through software which is used to
perform functions at both the station and supervisory levels. The use of these systems is growing rapidly.
High speed communications are required to meet the data transfer rates required by modern automatic control and
monitoring systems. In the near future, very high speed communications will be required to perform protection signalling.
IEDs with capabilities outlined above will also provided significantly more power system data than is presently available,
enhance operations and maintenance, and permit the use of adaptive system configuration for protection and control
systems. This new generation of equipment must also be easily incorporated into automation systems, at both the station
and enterprise levels.
1.2.2 HARDWARE ARCHITECTURE
650 family of relays has been designed to meet the goals described above that are appearing nowadays in the environment
of new substations.
The 650 is a digital-based device containing a central processing unit (CPU) that handles multiple types of input and output
signals. The 650 family can communicate over a local area network (LAN) with an operator interface, a programming
device, or another 650 or UR device.
The CPU module contains firmware that provides protection elements in the form of logic algorithms, as well as
programming logic gates, timers, and latches for control features. It incorporates two internal processors, one for generic
use and a second one dedicated for communications.
Input Elements accept a variety of analog or digital signals from the field. The 650 isolates and converts these signals into
logic signals used by the relay.
Output Elements convert and isolate the logic signals generated by the relay into digital signals that can be used to control
field devices.

1-8 G650 Generator Protection & Control System GEK-113285A
1.2 OVERVIEW 1 GETTING STARTED
1
Figure 1–6: 650 CONCEPT BLOCK DIAGRAM
Contact Inputs/Outputs are signals associated to the physical input/output contacts in the relay
CT and VT inputs are signals coming from the inputs of current and voltage transformers, used for monitoring the power
system signals. Not available for C650 models.
CAN Bus Inputs/Outputs: are signals associated to physical input/output contacts from independent modules connected
to the 650 unit via a CAN Bus. Not available for W650 models.
PLC: Programmable Logic Controller. Control module that enables the unit configuration (assignment of inputs/outputs)
and the implementation of logic circuits.
Protection Elements: Relay protection elements, for example: Overcurrent, overvoltage, etc. Not available for C650
models.
Remote inputs and outputs provide a means of sharing digital point state information between remote devices using IEC
61850 GSSE and GOOSE messages.Remote I/O are not available for G650 models. Not available for G650 and C650
models.
Analog Inputs are signals associated with transducers.

GEK-113285A G650 Generator Protection & Control System 1-9
1 GETTING STARTED 1.2 OVERVIEW
1
1.2.3 SOFTWARE ARCHITECTURE
The firmware (software embedded in the relay) has been designed using object oriented programming techniques (OOP).
These techniques are based on the use of objects and classes, and provide the software architecture with the same
characteristics as the hardware architecture, i.e., modularity, scalability and flexibility.
1.2.4 COMMUNICATIONS ARCHITECTURE
The main processor performs protection, control, and communication functions, incorporating two internal processors, one
for generic use and a second one dedicated for communications.
A dedicated serial port is used for communication between the main processor and the human-machine interface. The
serial connection provides great immunity against electromagnetic disturbances, thus increasing system safety.
All G650 units incorporate an RS232 serial port on the front of the relay. There is also a possibility to incorporate up to two
additional communication modules on the rear.
One of the modules provides asynchronous serial communications, using different physical media (RS485, plastic or glass
fiber optic) depending on the selected model. The module incorporates two identical ports, COM1 and COM2. The COM2
port is multiplexed with the front port. Additionally, this module may incorporate a port for CAN BUS communications, used
for the connection to the Remote CAN BUS I/O module. This feature allows increasing up to 100% the I/O capability, when
the maximum number of I/Os available inside the relay is not enough for a specific application.
Available options are:
Table 1–1: REAR SERIAL COMMUNICATIONS BOARD 1
The other module provides Ethernet communications (COM3 port), using 10/100BaseTX (self-negotiable speed) or
100BaseFX connectors, depending on the selected model. The most complete models include a double redundant
100BaseFX fiber optic port. Redundancy is provided at the physical level; the unit incorporates internally duplicated and
independent controllers for extended system reliability and accessibility.
Available Options are:
Table 1–2: REAR ETHERNET COMMUNICATIONS BOARD 2
For options C and D it is required to select the active physical media, by means of an internal selector inside the module.
The factory configuration for this selection is the 10/100BaseTX port.
Finally, internal communication with input and output modules is performed via an internal CAN bus, independent from the
one used for remote CAN BUS I/Os. This fact provides increased communication speed, as well as the possibility of
acknowledgement of modules, abnormalities, etc. As this is a serial port supporting a communications protocol, it provides
extraordinary immunity against external or internal disturbances.
BOARD CODE FUNCTIONALITY
F Without additional communication ports
A Two RS485 ports
P Two Plastic F.O. ports
G Two Glass F.O. ports
X Two RS485 ports and a CAN port for remote CAN Bus Inputs/Outputs
Y Two Plastic F.O. ports and a CAN port for remote CAN Bus Inputs/Outputs (fiber)
Z Two Glass F.O. ports and a CAN port for remote CAN Bus Inputs/Outputs (fiber)
C CAN port for remote CAN Bus I/O (cable)
M RS485 CAN port for remote CAN bus I/O (cable)
BOARD CODE FUNCTIONALITY
B One 10/100BaseTX port (self-negotiable speed)
C One 10/100BaseTX port and one 100BaseFX port.
D One 10/100BaseTX port and redundant 100BaseFX ports
E Redundant 10/100BaseTX ports

1-10 G650 Generator Protection & Control System GEK-113285A
1.2 OVERVIEW 1 GETTING STARTED
1
Figure 1–7: COMMUNICATIONS ARCHITECTURE (B6816F1)

GEK-113285A G650 Generator Protection & Control System 1-11
1 GETTING STARTED 1.3 ENERVISTA 650 SETUP SOFTWARE
1
1.3ENERVISTA 650 SETUP SOFTWARE 1.3.1 SYSTEM REQUIREMENTS
The EnerVista 650 Setup software interface is the preferred method to edit settings and view actual values because the PC
monitor can display more information in a simple comprehensible format.
The following minimum requirements must be met for the EnerVista 650 Setup software to properly operate on a PC:
• Pentium® class or higher processor (Pentium® II 300 MHz or higher recommended)
• Windows® NT 4.0 (Service Pack 3 or higher), Windows® 2000, Windows® XP
• Internet Explorer® 5.0 or higher
• 64 MB of RAM (128 MB recommended)
• 40 MB of available space on system drive and 40 MB of available space on installation drive
• RS232C serial and/or Ethernet port for communications to the relay
1.3.2 INSTALLATION
After ensuring the minimum requirements for using EnerVista 650 Setup are met (see previous section), use the following
procedure to install the EnerVista 650 Setup from the GE EnerVista CD.
1. Insert the GE EnerVista CD into your CD-ROM drive.
2. Click the Install Now button and follow the installation instructions to install the no-charge EnerVista software.
3. When installation is complete, start the EnerVista Launchpad application.
4. Click the IED Setup section of the Launch Pad window.
Figure 1–8: LAUNCHPAD WINDOW
Table of contents
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