GE Masoneilan 469 Series User manual

469
Motor Management Relay
GE
Grid Solutions
Instruction Manual
Software Revision: 5.20
Manual P/N: 1601-0122-AJ
Manual Order Code: GEK-106474S
GE Grid Solutions
650 Markland Street
Markham, Ontario
Canada L6C 0M1
TELEPHONE: Worldwide [phone]
Europe/Middle East Africa [phone]
North America toll-free 1 800 547 8629
FAX: [phone]
E-MAIL: Worldwide multilin.t[email protected]
Europe multilin.t[email protected]
HOME PAGE: Internet: http://www.gegridsolutions.com/multilin
*1601-0122-AJ*

© 2016 GE Multilin Incorporated. All rights reserved.
GE Multilin 469 Motor Management Relay instruction manual for revision 5.20.
469 Motor Management Relay, is a registered trademark of GE Multilin Inc.
The contents of this manual are the property of GE Multilin Inc. This documentation is
furnished on license and may not be reproduced in whole or in part without the permission
of GE Multilin. The content of this manual is for informational use only and is subject to
change without notice.
Part numbers contained in this manual are subject to change without notice, and should
therefore be verified by GE Multilin before ordering.
Part number: 1601-0122-AJ (February 2016)

Safety words and definitions
The following symbols used in this document indicate the following conditions:
Note Indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
Note Indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
Note Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Note Indicates practices not related to personal injury.
NOTE
Indicates general information and practices, including operational information and
practices, that are not related to personal injury.

TOC TABLE OF CONTENTS
469 MOTOR MANAGEMENT RELAY – INSTRUCTION MANUAL TOC–I
Table of Contents
1: GETTING STARTED IMPORTANT PROCEDURES .......................................................................................................... 1-1
CAUTIONS AND WARNINGS ............................................................................................... 1-1
INSPECTION CHECKLIST ...................................................................................................... 1-1
MANUAL ORGANIZATION ................................................................................................... 1-2
USING THE RELAY ............................................................................................................................ 1-3
MENU NAVIGATION ............................................................................................................. 1-3
PANEL KEYING EXAMPLE .................................................................................................... 1-7
CHANGING SETTINGS .................................................................................................................... 1-9
INTRODUCTION ..................................................................................................................... 1-9
THE HELP KEY .................................................................................................................... 1-10
NUMERICAL SETTINGS ........................................................................................................ 1-10
ENUMERATION SETTINGS ................................................................................................... 1-11
OUTPUT RELAY SETTINGS .................................................................................................. 1-15
TEXT SETTINGS ..................................................................................................................... 1-15
APPLICATION EXAMPLE ................................................................................................................. 1-17
DESCRIPTION ........................................................................................................................ 1-17
INSTRUMENT TRANSFORMER DATA ................................................................................... 1-25
MOTOR PROTECTION .......................................................................................................... 1-25
S2 SYSTEM SETTINGS ......................................................................................................... 1-30
S3 DIGITAL INPUTS SETTINGS ........................................................................................... 1-32
S5 THERMAL MODEL .......................................................................................................... 1-33
S6 CURRENT ELEMENTS ..................................................................................................... 1-33
S7 MOTOR STARTING ......................................................................................................... 1-35
S8 RTD TEMPERATURE ...................................................................................................... 1-35
OTHER SETTINGS ................................................................................................................. 1-36
INSTALLATION ................................................................................................................................... 1-38
TESTING ................................................................................................................................ 1-38
2: INTRODUCTION OVERVIEW ........................................................................................................................................... 2-1
DESCRIPTION ........................................................................................................................ 2-1
ORDERING INFORMATION ................................................................................................... 2-4
ORDER CODES ..................................................................................................................... 2-5
EXAMPLE ORDER CODES .................................................................................................... 2-5
ACCESSORIES ....................................................................................................................... 2-5
SPECIFICATIONS ............................................................................................................................... 2-6
INPUTS .................................................................................................................................. 2-6
OUTPUTS ...............................................................................................................................2-7
PROTECTION ......................................................................................................................... 2-8
DIGITAL INPUTS ................................................................................................................... 2-11
MONITORING ........................................................................................................................ 2-12
POWER SUPPLY ................................................................................................................... 2-13
CPU ...................................................................................................................................... 2-14
WAVEFORM CAPTURE (TRACE MEMORY) ......................................................................... 2-14
TESTING ................................................................................................................................ 2-14
CERTIFICATION ..................................................................................................................... 2-15
PHYSICAL .............................................................................................................................. 2-16
ENVIRONMENTAL ................................................................................................................. 2-16
LONG-TERM STORAGE ........................................................................................................ 2-16

TOC–II 469 MOTOR MANAGEMENT RELAY – INSTRUCTION MANUAL
TABLE OF CONTENTS
3: INSTALLATION MECHANICAL INSTALLATION ...................................................................................................... 3-1
DESCRIPTION ........................................................................................................................ 3-1
PRODUCT IDENTIFICATION .................................................................................................. 3-2
INSTALLATION ....................................................................................................................... 3-3
UNIT WITHDRAWAL AND INSERTION ................................................................................ 3-5
ETHERNET CONNECTION .................................................................................................... 3-7
DEVICENET CONNECTION .................................................................................................. 3-8
TERMINAL LOCATIONS ........................................................................................................ 3-9
TERMINAL LIST ..................................................................................................................... 3-9
ELECTRICAL INSTALLATION ......................................................................................................... 3-11
TYPICAL WIRING .................................................................................................................. 3-11
DESCRIPTION ........................................................................................................................ 3-12
CONTROL POWER ................................................................................................................ 3-12
CURRENT INPUTS ................................................................................................................. 3-13
VOLTAGE INPUTS ................................................................................................................. 3-17
DIGITAL INPUTS ................................................................................................................... 3-18
ANALOG INPUTS .................................................................................................................. 3-19
ANALOG OUTPUTS .............................................................................................................. 3-19
RTD SENSOR CONNECTIONS ............................................................................................ 3-20
OUTPUT RELAYS .................................................................................................................. 3-22
DRAWOUT INDICATOR ........................................................................................................ 3-24
RS485 COMMUNICATIONS PORTS ................................................................................... 3-24
DIELECTRIC STRENGTH ....................................................................................................... 3-25
2-SPEED MOTOR WIRING .................................................................................................. 3-27
4: INTERFACES FACEPLATE INTERFACE ................................................................................................................. 4-1
DESCRIPTION ........................................................................................................................ 4-1
DISPLAY ................................................................................................................................. 4-1
LED INDICATORS ................................................................................................................. 4-2
RS232 PORT ....................................................................................................................... 4-3
KEYPAD ................................................................................................................................. 4-4
SETTINGS ENTRY .................................................................................................................. 4-6
DIAGNOSTIC MESSAGES ..................................................................................................... 4-7
SELF-TEST WARNINGS ....................................................................................................... 4-8
FLASH MESSAGES ................................................................................................................ 4-9
ENERVISTA 469 SETUP SOFTWARE INTERFACE ................................................................. 4-10
OVERVIEW ............................................................................................................................ 4-10
HARDWARE ........................................................................................................................... 4-11
INSTALLING THE ENERVISTA 469 SETUP SOFTWARE .................................................... 4-13
CONNECTING ENERVISTA 469 SETUP TO THE RELAY ...................................................... 4-16
CONFIGURING SERIAL COMMUNICATIONS ....................................................................... 4-16
USING THE QUICK CONNECT FEATURE ............................................................................ 4-17
CONFIGURING ETHERNET COMMUNICATIONS ................................................................. 4-18
CONNECTING TO THE RELAY .............................................................................................. 4-19
WORKING WITH SETTINGS AND SETTINGS FILES ............................................................. 4-22
ENGAGING ADEVICE ........................................................................................................... 4-22
ENTERING SETTINGS ............................................................................................................ 4-22
FILE SUPPORT ...................................................................................................................... 4-23
USING SETTINGS FILES ....................................................................................................... 4-23
UPGRADING RELAY FIRMWARE ................................................................................................. 4-35
DESCRIPTION ........................................................................................................................ 4-35
SAVING SETTINGS TO AFILE .............................................................................................. 4-35

TOC TABLE OF CONTENTS
469 MOTOR MANAGEMENT RELAY – INSTRUCTION MANUAL TOC–III
LOADING NEW FIRMWARE ................................................................................................. 4-35
ADVANCED ENERVISTA 469 SETUP FEATURES ................................................................... 4-38
TRIGGERED EVENTS ............................................................................................................. 4-38
WAVEFORM CAPTURE (TRACE MEMORY) ......................................................................... 4-38
PHASORS .............................................................................................................................. 4-40
TRENDING (DATA LOGGER) ................................................................................................ 4-42
EVENT RECORDER ............................................................................................................... 4-44
MODBUS USER MAP ........................................................................................................... 4-46
VIEWING ACTUAL VALUES ................................................................................................. 4-46
USING ENERVISTA VIEWPOINT WITH THE 469 ................................................................... 4-49
PLUG AND PLAY EXAMPLE ................................................................................................. 4-49
5: SETTINGS OVERVIEW ........................................................................................................................................... 5-1
SETTINGS MESSAGE MAP ................................................................................................... 5-1
TRIPS, ALARMS, AND BLOCKS ............................................................................................ 5-6
RELAY ASSIGNMENT PRACTICES ........................................................................................ 5-7
S1 469 SETUP .................................................................................................................................... 5-8
PASSCODE ............................................................................................................................ 5-8
PREFERENCES ....................................................................................................................... 5-9
COMMUNICATIONS .............................................................................................................. 5-11
REAL TIME CLOCK ............................................................................................................... 5-13
DEFAULT MESSAGES ........................................................................................................... 5-14
MESSAGE SCRATCHPAD ...................................................................................................... 5-15
CLEAR DATA ......................................................................................................................... 5-16
INSTALLATION ....................................................................................................................... 5-16
S2 SYSTEM SETUP ............................................................................................................................ 5-18
CURRENT SENSING .............................................................................................................. 5-18
VOLTAGE SENSING .............................................................................................................. 5-20
POWER SYSTEM ................................................................................................................... 5-20
COMMUNICATIONS CONTROL ............................................................................................ 5-21
REDUCED VOLTAGE ............................................................................................................. 5-22
PRESET MOTOR VALUES ..................................................................................................... 5-24
S3 DIGITAL INPUTS .......................................................................................................................... 5-26
DESCRIPTION ........................................................................................................................ 5-26
STARTER STATUS ................................................................................................................. 5-27
ASSIGNABLE INPUTS 1(4) ................................................................................................... 5-27
S4 OUTPUT RELAYS ......................................................................................................................... 5-36
DESCRIPTION ........................................................................................................................ 5-36
RELAY RESET MODE ............................................................................................................ 5-36
FORCE OUTPUT RELAY ....................................................................................................... 5-37
S5 THERMAL MODEL ...................................................................................................................... 5-38
MOTOR THERMAL LIMITS ................................................................................................... 5-38
THERMAL MODEL ................................................................................................................ 5-40
OVERLOAD CURVE SETUP .................................................................................................. 5-41
S6 CURRENT ELEMENTS ............................................................................................................... 5-60
SHORT CIRCUIT TRIP ........................................................................................................... 5-60
OVERLOAD ALARM .............................................................................................................. 5-61
MECHANICAL JAM ............................................................................................................... 5-61
UNDERCURRENT .................................................................................................................. 5-62
CURRENT UNBALANCE ....................................................................................................... 5-63
GROUND FAULT ................................................................................................................... 5-65
PHASE DIFFERENTIAL .......................................................................................................... 5-66
S7 MOTOR STARTING ..................................................................................................................... 5-68

TOC–IV 469 MOTOR MANAGEMENT RELAY – INSTRUCTION MANUAL
TABLE OF CONTENTS
ACCELERATION TIMER ......................................................................................................... 5-68
START INHIBIT ...................................................................................................................... 5-68
JOGGING BLOCK .................................................................................................................. 5-69
RESTART BLOCK ................................................................................................................... 5-71
S8 RTD TEMPERATURE ................................................................................................................... 5-72
RTD TYPES ........................................................................................................................... 5-72
RTDS1 TO 6 ....................................................................................................................... 5-73
RTDS7 TO 10 ..................................................................................................................... 5-74
RTD 11 ................................................................................................................................ 5-75
RTD 12 ................................................................................................................................ 5-76
OPEN RTD SENSOR ............................................................................................................ 5-77
RTD SHORT/LOW TEMP .................................................................................................... 5-77
S9 VOLTAGE ELEMENTS ................................................................................................................ 5-78
UNDERVOLTAGE ................................................................................................................... 5-78
OVERVOLTAGE ...................................................................................................................... 5-80
PHASE REVERSAL ................................................................................................................. 5-80
FREQUENCY .......................................................................................................................... 5-81
S10 POWER ELEMENTS ................................................................................................................. 5-82
POWER MEASUREMENT CONVENTIONS ........................................................................... 5-82
POWER FACTOR ................................................................................................................... 5-83
REACTIVE POWER ................................................................................................................ 5-84
UNDERPOWER ...................................................................................................................... 5-85
REVERSE POWER ................................................................................................................. 5-86
TORQUE SETUP .................................................................................................................... 5-86
OVERTORQUE ....................................................................................................................... 5-87
S11 MONITORING ............................................................................................................................ 5-88
TRIP COUNTER ..................................................................................................................... 5-88
STARTER FAILURE ................................................................................................................ 5-88
DEMAND ...............................................................................................................................5-89
PULSE OUTPUT .................................................................................................................... 5-91
LOSS OF COMMUNICATIONS .............................................................................................. 5-92
S12 ANALOG INPUTS/OUTPUTS ................................................................................................ 5-94
ANALOG OUTPUTS 1 TO 4 ................................................................................................. 5-94
ANALOG INPUTS 1 TO 4 ..................................................................................................... 5-96
ANALOG INPUT DIFF 1-2 ................................................................................................... 5-98
ANALOG INPUT DIFF 3-4 ................................................................................................... 5-99
S13 469 TESTING ............................................................................................................................. 5-101
SIMULATION MODE ............................................................................................................. 5-101
PRE-FAULT SETUP ............................................................................................................... 5-102
FAULT SETUP ........................................................................................................................ 5-103
TEST OUTPUT RELAYS ......................................................................................................... 5-104
TEST ANALOG OUTPUTS ..................................................................................................... 5-104
COMM PORT MONITOR ....................................................................................................... 5-105
GR MULTILIN USE ONLY .................................................................................................... 5-105
S14 TWO-SPEED MOTOR .............................................................................................................. 5-106
DESCRIPTION ........................................................................................................................ 5-106
SPEED2 UNDERCURRENT ................................................................................................... 5-110
SPEED2 ACCELERATION ...................................................................................................... 5-110
6: ACTUAL VALUES OVERVIEW ........................................................................................................................................... 6-1
ACTUAL VALUES MAP ......................................................................................................... 6-1
DESCRIPTION ........................................................................................................................ 6-3
A1 STATUS ........................................................................................................................................... 6-4

TOC TABLE OF CONTENTS
469 MOTOR MANAGEMENT RELAY – INSTRUCTION MANUAL TOC–V
MOTOR STATUS ................................................................................................................... 6-4
LAST TRIP DATA ................................................................................................................... 6-4
ALARM STATUS .................................................................................................................... 6-6
START BLOCKS ..................................................................................................................... 6-8
DIGITAL INPUTS ................................................................................................................... 6-8
REAL TIME CLOCK ............................................................................................................... 6-9
LOSS OF COMMUNICATIONS .............................................................................................. 6-9
NETWORK STATUS .............................................................................................................. 6-9
A2 METERING DATA ........................................................................................................................ 6-11
CURRENT METERING ........................................................................................................... 6-11
TEMPERATURE ...................................................................................................................... 6-12
VOLTAGE METERING ........................................................................................................... 6-13
SPEED .................................................................................................................................... 6-13
POWER METERING .............................................................................................................. 6-14
DEMAND METERING ............................................................................................................ 6-15
ANALOG INPUTS .................................................................................................................. 6-15
PHASORS .............................................................................................................................. 6-16
A3 LEARNED DATA .......................................................................................................................... 6-27
MOTOR STARTING ............................................................................................................... 6-27
AVERAGE MOTOR LOAD ..................................................................................................... 6-27
RTD MAXIMUMS ................................................................................................................. 6-28
ANALOG INPUT MIN/MAX ................................................................................................. 6-29
A4 MAINTENANCE ........................................................................................................................... 6-30
TRIP COUNTERS ................................................................................................................... 6-30
GENERAL COUNTERS .......................................................................................................... 6-31
TIMERS .................................................................................................................................. 6-32
A5 EVENT RECORDER ..................................................................................................................... 6-33
EVENT 01 TO EVENT 256 .................................................................................................. 6-33
A6 PRODUCT INFO .......................................................................................................................... 6-36
469 MODEL INFORMATION ............................................................................................... 6-36
CALIBRATION INFORMATION .............................................................................................. 6-36
DIAGNOSTICS .................................................................................................................................... 6-37
DIAGNOSTIC MESSAGES ..................................................................................................... 6-37
FLASH MESSAGES ................................................................................................................ 6-38
7: TESTING OVERVIEW ........................................................................................................................................... 7-1
TEST SETUP .......................................................................................................................... 7-1
HARDWARE FUNCTIONAL TESTING ......................................................................................... 7-3
PHASE CURRENT ACCURACY TEST .................................................................................... 7-3
VOLTAGE INPUT ACCURACY TEST ..................................................................................... 7-3
GROUND AND DIFFERENTIAL ACCURACY TEST ............................................................... 7-4
GE DIGITAL ENERGY 50:0.025 GROUND ACCURACY TEST ......................................... 7-5
RTD ACCURACY TEST ......................................................................................................... 7-5
DIGITAL INPUTS AND TRIP COIL SUPERVISION ................................................................ 7-7
ANALOG INPUTS AND OUTPUTS ........................................................................................ 7-8
OUTPUT RELAYS .................................................................................................................. 7-10
ADDITIONAL FUNCTIONAL TESTING ....................................................................................... 7-11
OVERLOAD CURVE TEST ..................................................................................................... 7-11
POWER MEASUREMENT TEST ............................................................................................ 7-11
UNBALANCE TEST ................................................................................................................ 7-12
VOLTAGE PHASE REVERSAL TEST ...................................................................................... 7-13
SHORT CIRCUIT TEST .......................................................................................................... 7-14

TOC–VI 469 MOTOR MANAGEMENT RELAY – INSTRUCTION MANUAL
TABLE OF CONTENTS
8: APPENDIX TWO-PHASE CT CONFIGURATION ............................................................................................ 8-1
DESCRIPTION ........................................................................................................................ 8-1
COOL TIME CONSTANTS ............................................................................................................... 8-4
SELECTION OF COOL TIME CONSTANTS ........................................................................... 8-4
CURRENT TRANSFORMERS .......................................................................................................... 8-6
GROUND FAULT CTSFOR 50:0.025 A CT .................................................................... 8-6
GROUND FAULT CTSFOR 5ASECONDARY CT ............................................................. 8-8
PHASE CTS........................................................................................................................... 8-8
EU DECLARATION OF CONFORMITY ........................................................................................ 8-10
EU DECLARATION OF CONFORMITY ................................................................................. 8-10
CHANGE NOTES ................................................................................................................................ 8-11
REVISION HISTORY .............................................................................................................. 8-11
CHANGES TO THE 469 MANUAL ...................................................................................... 8-11
GE WARRANTY .................................................................................................................................. 8-16
WARRANTY ........................................................................................................................... 8-16
I: INDEX