GEA Fury 602 User manual

Operating Instructions
GEA Index Cleaner
Fury 602
Edition 01/08/2016
English

2
Operating Instructions · GEA Index Cleaner Fury 602
Edition 01/08/2016
Product Fury 602
Document Operating Instructions
Edition 01/08/2016
English
Manufacturer GEA Tuchenhagen GmbH
Am Industriepark 2-10
D-21514 Büchen
Phone:[phone]
Fax: [phone]
Mail: sales.geatuchenhage[email protected]
Web: http://www.gea.com
These Operating Instructions are the English translation of the original operating instruc-
tions in the sense of the EU Machinery Directive. This document is protected by copy-
right. All rights reserved. The document may not, in whole or in part, be copied,
reproduced, translated or reduced to an electronic medium of machine-readable form
without the express permission of GEA Tuchenhagen GmbH.

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Table of Contents
Notes for the Reader ...................................................................................................................................... 5
Binding Character of These Operating Instructions ......................................................................................... 5
Notes on the Illustrations .................................................................................................................................. 5
Symbols and Highlighting ................................................................................................................................. 6
Abbreviations and Terms ................................................................................................................................. 7
Safety............................................................................................................................................................... 9
Safety Note ....................................................................................................................................................... 9
Operator's Duties .............................................................................................................................................. 9
Qualification of Staff ....................................................................................................................................... 10
Supplementary Regulations ........................................................................................................................... 11
Instructions for the Safe Operation ................................................................................................................. 12
•General Principles ...................................................................................................................................... 12
•Installation .................................................................................................................................................. 12
•Commissioning/Setup Mode ..................................................................................................................... 12
•Setting into Operation ................................................................................................................................ 13
•Operation ................................................................................................................................................... 13
•Shutting Down ........................................................................................................................................... 13
•Maintenance and Repair ............................................................................................................................ 14
•Disassembly ............................................................................................................................................... 14
•Environmental Protection ........................................................................................................................... 15
Signage .......................................................................................................................................................... 15
Residual Risk ................................................................................................................................................. 15
•Hazard Areas ............................................................................................................................................. 15
•Residual Dangers ....................................................................................................................................... 17
Declaration of Incorporation ........................................................................................................................... 18
Transport and Storage................................................................................................................................. 19
Scope of Supply ............................................................................................................................................. 19
Transport ........................................................................................................................................................ 19
Storage ........................................................................................................................................................... 19
Intended Purpose ......................................................................................................................................... 20
Designated Use .............................................................................................................................................. 20
Requirements for the Operation ..................................................................................................................... 20
Improper Operating Conditions ...................................................................................................................... 20
Conversion Work ............................................................................................................................................ 21
Installation and Commissioning ................................................................................................................. 22
Operating Conditions ...................................................................................................................................... 22
Notes on Installation ....................................................................................................................................... 23
Installation Dimensions .................................................................................................................................. 23
Installation ...................................................................................................................................................... 24
Removing ....................................................................................................................................................... 25
Setting into Operation ..................................................................................................................................... 26

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Operating Instructions · GEA Index Cleaner Fury 602
Edition 01/08/2016
Disassembly .................................................................................................................................................. 27
Malfunctions .................................................................................................................................................. 31
Maintenance .................................................................................................................................................. 32
Maintenance Intervals ..................................................................................................................................... 32
Disposal .......................................................................................................................................................... 32
Installation ..................................................................................................................................................... 33
Setting Dimensions ......................................................................................................................................... 33
Assembling the Cleaner .................................................................................................................................. 34
Technical Data............................................................................................................................................... 37
Spare Parts Lists........................................................................................................................................... 38

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Notes for the Reader
Notes on the Illustrations
Notes for the Reader
The present Operating Instructions are part of the user information for the cleaner. The
Operating Instructions contain all the information you need to transport, install, commis-
sion, operate and carry out maintenance for the cleaner.
Binding Character of These Operating Instructions
These Operating Instructions contain the manufacturer's instructions to the operator of
the cleaner and to all persons who work on or use the cleaner regarding the procedures
to follow.
Carefully read these Operating Instructions before starting any work on or using the
cleaner. Your personal safety and the safety of the cleaner can only be ensured if you
act as described in the Operating Instructions.
Store the Operating Instructions in such a way that they are accessible to the operator
and the operating staff during the entire life cycle of the cleaner. When the location is
changed or the cleaner is sold make sure you also provide the Operating Instructions.
Notes on the Illustrations
The illustrations in these Operating Instructions show the cleaner in a simplified form.
The actual design of the cleaner can differ from the illustration. For detailed views and
dimensions of the cleaner please refer to the design documents.

Notes for the Reader
Symbols and Highlighting
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Operating Instructions · GEA Index Cleaner Fury 602
Edition 01/08/2016
Symbols and Highlighting
In these Operating Instructions, important information is highlighted by symbols or
special formatting. The following examples illustrate the most important types of high-
lighting.
DANGER
Warning: Fatal Injuries.
Failure to observe the warning can result in serious damage to health, or even death.
The arrow identifies a precautionary measure you have to take to avoid the hazard.
EXPLOSION HAZARD
Warning: Explosions.
Failure to observe the warning can result in a severe explosion.
The arrow identifies a precautionary measure you have to take to avoid the hazard.
WARNING
Warning: Serious Injuries.
Failure to observe the warning can result in serious damage to health.
The arrow identifies a precautionary measure you have to take to avoid the hazard.
CAUTION
Warning: Injuries.
Failure to observe the warning can result in minor or moderate damage to health.
The arrow identifies a precautionary measure you have to take to avoid the hazard.
IMPORTANT NOTE
Warning: Damage to Property.
Non-observance of the warning note can cause serious damage to the cleaner or in the
vicinity of the cleaner.
The arrow identifies a precautionary measure you have to take to avoid the hazard.

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Notes for the Reader
Abbreviations and Terms
Carry out the following steps: = Start of a set of instructions.
1. First step in a sequence of operations.
2. Second step in a sequence of operations.
Result of the previous operation.
The operation is complete, the goal has been achieved.
NOTE
Further useful information.
Abbreviations and Terms
Abbreviation Explanation
ATEX ATEX is a widely used synonym for the European Union ATEX directives.
The designation ATEX is derived from the abbreviation of the French ATmos-
phère EXplosive.
BS British Standard
bar Unit of measurement of pressure [bar]
All pressure data expressed in [bar/psi] is assumed to be gauge pressure
[barg/psig] unless explicitly specified otherwise.
BSP British Standard Pipe Thread
approx. approximately
°C Unit of measurement of temperature [degree Celsius]
DN DIN nominal width
DIN German standard issued by DIN (Deutsches Institut für Normung e.V.,
German Institute for Standardization)
EN European Standard
°F Unit of measurement of temperature [degree Fahrenheit]
h Unit of measurement of time [hour]
ISO International standard issued by the International Organization for Standardi-
zation
kg Unit of measurement of weight [kilogram]
l Unit of measurement of volume [litre]
min. minimum
max. maximum
mm Unit of measurement of length [millimetre]
m Unit of measurement of length [micrometre]
MMetric
NPT National Pipe Thread

Notes for the Reader
Abbreviations and Terms
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Operating Instructions · GEA Index Cleaner Fury 602
Edition 01/08/2016
Nm Unit of measurement of work [newton metre]
UNIT OF TORQUE 1 Nm = 0.737 lbft
Pound-Force (lb) + Feet (ft)
PA Polyamide
PEEK Polyether ether ketone
C-PEEK Polyether ether ketone containing carbon
PTFE Polytetrafluoroethylene
psi British and American unit of measurement
[Pound force per square inch]
All pressure data expressed in [bar/psi] is assumed to be gauge pressure
[barg/psig] unless explicitly specified otherwise.
a/f Indicates the size of spanners
width across flats
Inch Unit of measurement of length
In the Anglo-American language area
Inch OD Pipe dimension acc. to British standard
(BS), Outside Diameter
Inch IPS US pipe dimension
Iron Pipe Size
Abbreviation Explanation

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Safety
Operator's Duties
Safety
Safety Note
The cleaner is operationally reliable. It was built according to state-of-the-art standards.
Nevertheless, the cleaner can pose dangers, especially if
•the cleaner is not used in accordance with its intended use,
•the cleaner is not used correctly,
•the cleaner is operated under impermissible operating conditions.
Operator's Duties
In your capacity as operator of the facility you bear a particular responsibility for the
proper and safe handling of the cleaner in your facility. Only use the cleaner when it is in
perfect condition to prevent danger to persons and property.
These Operating Instructions contain the information you and your staff need for the
safe and reliable operation during the entire service life of the cleaner. Be sure to read
these Operating Instructions carefully and ensure that the measures described here are
observed.

Safety
Qualification of Staff
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Operating Instructions · GEA Index Cleaner Fury 602
Edition 01/08/2016
The operator's duty of care includes planning the necessary safety measures and moni-
toring that these measures are observed. The following principles apply:
•Only allow qualified staff to work on the cleaner.
•The operator must authorize the staff to carry out the relevant tasks.
•Working areas and the entire environment of the cleaner must be neat and clean.
•The staff must wear suitable work clothing and personal protective equipment. As
the operator of the facility make sure that work clothing and personal protective
equipment are used.
•Instruct the staff with regard to any properties of the product which might pose a
health risk and the preventative measures to be taken.
•Have a qualified first-aider on call during the operation, who can initiate the neces-
sary first-aid measures in case of an emergency.
•Clearly define processes, lines of authority and responsibilities associated with the
cleaner. Everybody must know what to do in case of an emergency. Instruct the staff
in this respect at regular intervals.
•The signs relating to the cleaner must always be complete and legible. Check, clean
and replace the signs as necessary at regular intervals.
NOTE
Carry out regular checks. This way you can ensure that these measures are actually
observed.
Qualification of Staff
This section contains information about the qualifications that staff working on the
cleaner must have.
Operating and maintenance staff must
•have the necessary qualification to carry out their tasks,
•be instructed with regard to possible dangers,
•know and observe the safety instructions given in the documentation.
Only allow qualified electricians to carry out work on the electrical equipment or have a
qualified electrician supervise the work.
Only allow specially trained staff to carry out any work on explosion-protected equip-
ment. When working on explosion-protected equipment observe the standards DIN EN
60079-14 for gases and DIN EN 50281-1-2 for dusts.
The following minimum qualifications are required:
•Vocational training as a skilled worker who can work on the cleaner independently.
•Sufficient instruction to work on the cleaner under the supervision and direction of a
qualified specialist.