GEA T.VIS A-15 User manual

Control and feedback systems
GEA T.VIS® A-15
Operating instruction (Translation from the original language)
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COPYRIGHT
These Operating Instructions are the English translation of the original operating
instructions in the sense of the EU Machinery Directive. This document is
protected by copyright. All rights reserved. The document may not, in whole or in
part, be copied, reproduced, translated or reduced to an electronic medium of
machine-readable form without the express permission of GEA Tuchenhagen
GmbH.
LEGAL NOTICE
Word marks
The designations T.VIS®, VARIVENT®, ECOVENT®, STERICOM®, VESTA® und
LEFF® are protected trademarks of GEA Tuchenhagen GmbH.
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TABLE OF CONTENTS
1 General Information 7
1.1 Information on the Document 7
1.1.1 Binding Character of These Operating Instructions 7
1.1.2 Notes on the Illustrations 7
1.1.3 Symbols and Highlighting 7
1.2 Manufacturer address 8
1.3 Contact 8
1.4 EU Declaration of Conformity 9
1.5 Translated copy of the EU Declaration of Conformity 10
2 Safety 11
2.1 Intended use 11
2.1.1 Requirements for operation 11
2.1.2 Improper operating conditions 11
2.2 Operator’s Duty of Care 11
2.3 Subsequent changes 12
2.4 General safety instructions and dangers 13
2.4.1 Principles for safe operation 13
2.4.2 Environmental Protection 13
2.4.3 Electrical Equipment 13
2.5 Supplementary Regulations 14
2.6 Qualification of personnel 14
2.7 Safety equipment 15
2.7.1 Signs 15
2.8 Residual dangers 16
2.8.1 Electrostatically Endangered Components and Modules 16
2.9 Danger zones 16
3 Description 18
3.1 Functional description 18
3.1.1 Operation Principle 18
3.1.2 Control top without solenoid valves 18
3.1.3 Control Top with Solenoid Valves 18
3.1.4 Control Top with Cap Including Buttons 19
3.1.5 Control Top with Cap without Buttons 20
3.1.6 Function of the Buttons 20
3.1.7 Safety Air Exhaust/Installation Position 21
4 Transport and storage 22
4.1 Storage conditions 22
4.2 Transport 22
4.2.1 Scope of supply 22
5 Technical data 23
5.1 Type plate 23
5.2 Technical data 26
5.3 Specifications for 24V DC version 28
5.4 IO-Link specifications 28
5.5 Specifications for AS-interface 32
5.6 DeviceNet specifications 35
5.7 Accessories 38
5.8 Tool 39
5.9 Lubricants 39
5.10 Equipment 39
6 Assembly and installation 41
6.1 Safety instructions 41
6.2 Establishing Hose Connections 41
6.3 Pneumatic connections 41
6.3.1 Control Top with 1 Solenoid Valve or Without Solenoid Valve 42
6.3.2 Control Top with 2 Solenoid Valves – for Lifting the Valve Disk 43
6.3.3 Control Top with 2 Solenoid Valves – for Lifting the Double Disk, for External Air Connection of an Air/Air
Actuator or for Main Stroke of an External Process Valve 44
6.3.4 Control Top with 3 Solenoid Valves 45
6.4 Electrical connections 46
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6.4.1 Overview 46
6.4.2 Electrical 24 V DC Wiring 47
Plug M12 / 5-pin (24.1) 47
Plug M12 / 8-pin (24.1) 48
Cable gland (24) 49
6.4.3 Electrical 24 V DC Wiring 49
Plug M12 / 5-pin (24.1) 49
6.4.4 Electrical Wiring of AS-Interface 50
Plug M12 / 5-pin (24.1) 50
6.4.5 Electrical DeviceNet Wiring 50
Plug M12 / 5-pin (24.1) 51
External Proximity Switch (170) 51
6.5 Visual Display 52
6.5.1 Illuminated dome 52
6.5.2 Colour Changeover 53
6.5.3 Connection diagram for T.VIS circuit board (bottom) 54
6.6 Mounting the control top to different valves 55
6.6.1 Mounting to a VARIVENT Valve 55
6.6.2 Fitting to FLOWVENT Valve 56
6.6.3 Installation on VARIVENT Double-Seat Valves with Lifting Actuator Type R, T_R, M/2.0, M_0(06), MT/
T_R(08) 57
6.6.4 Mounting to a Butterfly Valve T-smart 8000 58
6.6.5 Mounting to a Butterfly Valve T-smart 7 and a Mixproof Butterfly Valve T-smart 9 59
6.6.6 Mounting to ECOVENT Valves N_ECO and W_ECO 60
6.6.7 Mounting to VESTA Valve H_A/M 61
6.6.8 Mounting to VESTA Valve H_A/M 62
6.6.9 Mounting to Valve N_/E or W_/E or STERICOM Valve 63
6.6.10 Mounting to a T-smart Single-Seat and Double-Seal Valve 64
6.6.11 Fitting to an ASEPTOMAG Valve 65
6.6.12 Replacing Control Tops 66
7 Start-up 67
7.1 Safety notes 67
7.2 Commissioning – Control Top without Solenoid Valves 67
7.3 Commissioning – Control Top with Solenoid Valves 68
7.4 Service Function 70
7.5 Adjust the proximity switch in the lantern - for unbalanced double disks of the valves D, R, Y, B, T_R 70
7.6 Adjusting the Proximity Switch in the lantern of PMO Valve Type M/2.0 73
7.7 Test procedure for Tuchenhagen PMO valves type M / 2.0 75
7.7.1 Purpose 75
7.7.2 Process Overview 75
7.7.3 Hardware Description 75
7.7.4 Test Procedure 1 76
7.7.5 Test Procedure 2 76
8 Operation and control 78
8.1 Safety instructions 78
8.2 Settings in Programming Mode 78
8.3 Operating Overview 80
9 Cleaning 83
9.1 Cleaning 83
10 Maintenance 84
10.1 Safety instructions 84
10.2 Inspections 85
10.3 Maintenance intervals 86
10.4 Removing the Control Top from the Valve 86
10.5 Dismantling the Control Top into its Components 87
10.5.1 Variants of the Control Top 87
10.5.2 Removing the Cap 87
10.5.3 Removing the printed circuit board 87
10.5.4 Install the circuit board 88
10.5.5 Removing the sensor module (9) 88
10.5.6 Removing the logic element NOT (seal pack) 89
10.5.7 Fitting the Logic Element NOT (Sealing Package) 89
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10.5.8 Removing the Solenoid Valves and the Control Plate 90
10.5.9 Removing the pneumatic block 91
10.5.10 Fitting the Pneumatic Block 92
10.6 Install pneumatic connections 93
10.7 Maintenance 94
10.7.1 Replacing the Seals on the Base 94
10.7.2 Maintenance of Sound Absorber, Filter, Non-Return Valve and Exhaust Air Throttle 94
11 Alarms 96
11.1 Malfunctions and remedies 96
11.2 Carrying out a Reset – Back to Default Standard 98
12 Decommissioning 99
12.1 Safety instructions 99
12.2 Disposal 99
12.2.1 General notes 99
13 Spare parts list - control top type T.VIS A-15 100
14 Spare parts list - Switch bar T.VIS A-15 108
15 Dimension sheet - Control top type T.VIS A-15 110
16 Dimension sheet - Switch bar LFT-R T.VIS A-15 for lifted valves 111
17 Appendix 114
17.1 Lists 114
17.1.1 Abbreviations and terms 114
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1 General Information
1.1 Information on the Document
The present Operating Instructions are part of the user information for the
product. The Operating Instructions contain all the information you need to
transport, install, commission, operate and carry out maintenance for the product.
1.1.1 Binding Character of These Operating Instructions
These Operating Instructions contain the manufacturer's instructions to the
operator of the product and to all persons who work on or use the product
regarding the procedures to follow.
Carefully read these Operating Instructions before starting any work on or using
the product. Your personal safety and the safety of the product can only be
ensured if you act as described in the Operating Instructions.
Store the Operating Instructions in such a way that they are accessible to the
operator and the operating staff during the entire life cycle of the product. When
the location is changed or the product is sold make sure you also provide the
Operating Instructions.
1.1.2 Notes on the Illustrations
The illustrations in these Operating Instructions show the product in a simplified
form. The actual design of the product can differ from the illustration. For detailed
views and dimensions of the product please refer to the design documents.
1.1.3 Symbols and Highlighting
In these Operating Instructions, important information is highlighted by symbols
or special formatting. The following examples illustrate the most important types
of highlighting.
Danger
Warning: Fatal Injuries
Failure to observe the warning can result in serious damage to health, or
even death.
► The arrow identifies a precautionary measure you have to take to avoid
the hazard.
Warning: Explosions
Failure to observe the warning can result in severe explosions.
► The arrow identifies a precautionary measure you have to take to avoid
the hazard.
General Information
Information on the Document
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Warning!
Warning: Serious Injuries
Failure to observe the warning can result in serious damage to health.
► The arrow identifies a precautionary measure you have to take to avoid
the hazard.
Caution!
Warning: Injuries
Failure to observe the warning can result in minor or moderate damage to
health.
► The arrow identifies a precautionary measure you have to take to avoid
the hazard.
Notice
Warning: Damage to Property
Failure to observe the warning can result in serious damage to the
component or in the vicinity of the component.
► The arrow identifies a precautionary measure you have to take to avoid
the hazard.
Carry out the following steps: = Start of a set of instructions.
1. First step in a sequence of operations.
2. Second step in a sequence of operations.
®Result of the previous operation.
®The operation is complete, the goal has been achieved.
Hint!
Further useful information.
1.2 Manufacturer address
GEA Tuchenhagen GmbH
Am Industriepark 2-10
21514 Büchen
1.3 Contact
Tel.:[phone]
Fax:[phone]
[email protected]
www.gea.com
General Information
Manufacturer address
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1.4 EU Declaration of Conformity
General Information
EU Declaration of Conformity
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1.5 Translated copy of the EU Declaration of Conformity
Manufacturer: GEA Tuchenhagen GmbH
Am Industriepark 2-10
21514 Buchen, Germany
We hereby declare that the devices named below
Model: Control top T.VIS A-15
Type: 24 VDC
AS-i
DeviceNet
IO-Link
due to their design and construction as well as in the versions sold by us, meet the basic safety and health requirements of the
following guideline:
Relevant EC directives: 2014/30/EU EMC
2011/65/EU RoHS
Applicable harmonized standards, in particular: EN 61000-6-2: 2005
EN 61000-6-4: 2007 + A1:2011
EN IEC 62026-1:2019
EN 62026-2:2013
IEC 61131-9:2013
Other applied standards and technical specifications: DIN EN 61326-1 :2013-07
DIN EN 61131-2: 2008
CISPR11:2015
Remarks: •The device type IO link complies with the IO link test specifications (version 1.1.2 - 2014)
•The standards mentioned have been taken into consideration according to the respective field of
application
Person authorised for compilation and handover of technical
documentation:
GEA Tuchenhagen GmbH
CE Documentation Officer
Am Industriepark 2-10
21514 Büchen, Germany
Büchen, 17. August 2020
Franz Bürmann
Managing Director i.V. Matthias Südel Head of Engineering
General Information
Translated copy of the EU Declaration of Conformity
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